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Summary of Contents for Danfoss FT1390
- Page 1 Crimp machine operator's manual Danfoss FT1390 crimp machine...
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Page 2: Table Of Contents
Hydraulic schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Danfoss FT1390 Crimp Machine Operator´s Manual October 2022... -
Page 3: Safety Instructions
Danfoss hose tolerances. The use of Danfoss fittings on or tort (under negligence or strict liability theories) should Danfoss hose supplied by other manufacturers and/or the use of hose, fittings or assembly equipment be used with the hose, fittings or... -
Page 4: Specifications
4. Never use an extension cord. Always plug the unit directly into Height 45 inches the power outlet. Weight 825 pounds Production capacity Danfoss braided and spiral hydraulic hoses up to 2" (-32). Machine capability 1 & 2-wire Hydraulic Hose sizes thru -32 Thermoplastic Hose sizes thru -32 (Where Applicable) -
Page 5: Operating Instructions
(See Figure 1). Note: To minimize cycle time 2. The STORE button is used to store the DISPLAY reading in during normal operation, the Danfoss FT1390 crimp machine any of the 10 numbered keys. The green light next to the... -
Page 6: Entering A Number Into The Display
This will not change or erase the the green light next to the ENTER button will turn off. programmable retract stop. 4. The FT1390 is now ready to crimp to the DISPLAY Note: Turning the crimp machine off and back on erases the setting. -
Page 7: Crimping Procedure
WARNING: Maintain clear distance from all moving parts . Crimping Procedure Procedure for determining a target setting Refer to the current Danfoss Crimp Specifications for com- Enter the number “500” into the DISPLAY, and start the plete and detailed crimp specification information for each crimping process. -
Page 8: Calibration
1.090 would enter 614. If your crimp diameter is 1.110, you would 0.700 1.100 enter 610; if it is 1.119, you would enter 619. 0.710 1.110 0.720 1.120 0.730 1.130 0.740 1.140 Danfoss FT1390 Crimp Machine Operator´s Manual October 2022... -
Page 9: Maintenance
Ensure that all dies slide in and out freely. oil level. Warning: Removal of the cylinder and hydraulic power unit from a crimp machine that is not secured to the floor will cause reduced stability. Danfoss FT1390 Crimp Machine Operator´s Manual October 2022... -
Page 10: Crimp Machine Components - Exploded View
1/4-20 X .38 BHCS FT1303-3-76 Shoulder Bolt FT1380-3-3 3-Position Switch FT1330-3-64 Attention Decal FT1380-3-6 Key Pad FT1330-3-68 Work Lamp ET4020C-0001/ Electrical Enclosure FT1380-3-7 FT1330-3-7 Rubber Grommet FT1380-3-18 #4-40x.188 lg. SHCS FT1340-2-2-19 Tie Bar Danfoss FT1390 Crimp Machine Operator´s Manual October 2022... - Page 11 Push Block 222003-8-56S 1/2-13 X 3.50 SHCS FT1390-3-9 Cylinder Mounting Plate 222003-6-32S 3/8-16 X 2.00 SHCS FT1390-3-10 Transducer Bracket 222003-1-10-6S #10-24 x .38 SHCS FT1390-3-14 Compression Connector FT1390-3-15 Compression Connector FT1390-3-16 Foot Switch Danfoss FT1390 Crimp Machine Operator´s Manual October 2022...
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Page 12: Troubleshooting Tips
If the symptom appears to be solely pump or cylinder related, refer to the ENERPAC Repair Parts Sheets. Any electrical checks must be done by a qualified electrician. Refill oil reservoir with ENERPAC premium hydraulic oil only (ENERPAC P/N H-F-101). Danfoss FT1390 Crimp Machine Operator´s Manual October 2022... -
Page 13: Ft1390 Die Cage Combinations
FT1390 die cage combinations FT1307- 200 - MXXX FT1390 - 200 - XXX FT1209 - 200 - XXX Danfoss FT1390 Crimp Machine Operator´s Manual October 2022... -
Page 14: Ft1307 Die Cage Parts Breakdown
1 pc FT1307-2-9-4 Front Plate 3 pc FT1307-2-9-5 BHCS 5/16-18 x 2.56 long 4 pc FT1307-2-9-7 Spacer 1 pc FT1307-2-9-7 1 pc FT1307-2-9-8 Back Plate 1 pc FT1307-2-9-10 BHCS 5/16-18 x 3.00 long Danfoss FT1390 Crimp Machine Operator´s Manual October 2022... -
Page 15: Ft1209 Die Cage Parts Breakdown
Roll Pin .125 dia x .75 long 1 pc FT1209-2-9-5 Shoulder Screw 8 pc 21057-7 Roll Pin .25 dia x .62 long 1 pc FT1209-2-9-7 Spring 1 pc FT1209-2-9-8 BHCS 5/16-18 x 3.50 long Danfoss FT1390 Crimp Machine Operator´s Manual October 2022... -
Page 16: Ft1390 Die Cage Parts Breakdown
Shoulder Screw (Alter) 8 pc FT1209-2-9-7 Spring; Assoc. #C0240-033-1750 (SS) 1 pc FT1209-2-9-8 BHCS 5/16-18 x 88.9 (3.50) long 8 pc 21057-7 Roll Pin; 6.3 (250) x 15.7 (.620) long 8 pc Crimp Dies Danfoss FT1390 Crimp Machine Operator´s Manual October 2022... -
Page 17: Electrical Schematics
Electrical schematics Electrical Schematic for ET4040/FT1390-115 (115V model) Electrical Schematic for ET4040/FT1390-230 (230V model) Danfoss FT1390 Crimp Machine Operator´s Manual October 2022... -
Page 18: Hydraulic Schematic
*The voltage at TB2 pin 2 varies between 4.04V DC and 0.04V DC, depending on the position of the cylinder. Hydraulic schematic SEQUENCE 1. Pump and extend solenoid on: Cylinder extends 2. Pump and retract solenoid on: Cylinder retracts 3. Pump and both solenoids off: Cylinder holds Danfoss FT1390 Crimp Machine Operator´s Manual October 2022... - Page 20 Phone: +86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S.
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