Omron FZ5 Series Hardware Setup Manual

Omron FZ5 Series Hardware Setup Manual

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Vision Sensor
FZ5 Series
Vision System
Hardware Setup Manual
FZ5-6
FZ5-6
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FZ5-8
FZ5-8
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FZ5-11
FZ5-11
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FZ5-12
FZ5-12
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FZ5-L35
FZ5-L35 -
Z423-E1-02

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Summary of Contents for Omron FZ5 Series

  • Page 1 Vision Sensor FZ5 Series Vision System Hardware Setup Manual FZ5-6 FZ5-6 FZ5-8 FZ5-8 FZ5-11 FZ5-11 FZ5-12 FZ5-12 FZ5-L35 FZ5-L35 - Z423-E1-02...
  • Page 2 Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
  • Page 3: Introduction

    Thank you for purchasing an FH series/FZ5 series Sensor Controller. This manual contains information that is necessary to use the FH series/FZ5 series Sensor Controller. Please read this manual and make sure you understand the functionality and performance of the FH series/FZ5 series Sensor Controller before you attempt to use it in a control system.
  • Page 4: Relevant Manuals

    RS-232C Parallel interface Setup the Sensor Controller EtherCAT  EtherNet/IP PROFINET   Ethernet RS-232C Parallel interface Create and Set the Scene EtherCAT  EtherNet/IP PROFINET   Ethernet RS-232C Parallel interface Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 5 Parallel interface Connecting the Controller EtherCAT  EtherNet/IP PROFINET    Ethernet RS-232C Parallel interface Helpful Functions EtherCAT  EtherNet/IP PROFINET  Ethernet RS-232C Parallel interface Troubleshooting and Problem Solving  Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 6: Manual Structure

    Unit connectors. precautions, additional information, or reference information. Manual name NJ-series CPU Unit Hardware User’s Manual (W500) This illustration is provided only as a sample. It may not literally appear in this manual. Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 7: Special Information

    This information is provided to increase understanding or make operation easier. Reference Information on differences in specifications and functionality for Sensor Controller with different unit ver- sions and for different versions of the Sysmac Studio is given. Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 8 Manual Structure Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 9: Sections In This Manual

    Sections in this Manual Sections in this Manual Confirm the Package Overview of FH/FZ5 series Configuration Handling and Installation Environment Setup and Wiring I/O Interface Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 10: Table Of Contents

    FZ5-L35-10 Series ........................1-5 Sold Separately........................1-6 1-2-1 Cameras and Related ......................... 1-6 1-2-2 Monitor ............................1-9 1-2-3 Lighting and Lighting Controller ....................1-9 1-2-4 Accessories..........................1-10 1-2-5 Cable............................1-11 1-2-6 Software ............................ 1-13 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 11 3-4-12 Extension Tubes ........................3-75 3-4-13 Meaning of Optical Chart ......................3-76 Touch Panel Monitor and Cable ..................3-90 LCD and Cable ........................3-96 Sysmac Studio........................3-99 Section 4 Handling and Installation Environment Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 12 FH-L Series ..........................5-43 5-8-5 FZ5 Series..........................5-51 5-8-6 FZ5-L Series ..........................5-53 Section 6 I/O Interface Parallel Interface........................6-2 6-1-1 All Series ............................. 6-2 6-1-2 FH-1000/2000/3000/5000 Series ....................6-3 6-1-3 FH-L Series ..........................6-10 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 13 FZ5 Series ..........................6-54 6-4-4 FZ5-L Series ..........................6-55 Serial Interface........................6-57 6-5-1 All Series........................... 6-57 6-5-2 FH-1000/2000/3000/5000 and FH-L Series................6-58 6-5-3 FZ5 Series ..........................6-59 6-5-4 FZ5-L Series ..........................6-60 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 14: Terms And Conditions Agreement

    Omron’s exclusive warranty is that the Products will be free from defects in materials and workman- ship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
  • Page 15: Application Considerations

    Disclaimers Performance Data Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual perfor- mance is subject to the Omron’s Warranty and Limitations of Liability.
  • Page 16: Safety Precautions

    Indicates the possible danger of explosion under specific conditions. Laser Radiation Hazard Indicates the possible danger of laser radiation or light. High Temperature Caution Indicates the possible danger of injury by high temperature under specific con- ditions. Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 17 Failure to observe this may result in impairment of functions and perfor- mance of the product. This product is not designed or rated for ensuring safety of persons. Do not use it for such purposes. Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 18 An abnormal operation may result in a serious accident. CAUTION Danger of burns. Do not touch the case while the LED is ON or just after power is turned OFF, since it remains extremely hot. Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 19: Precautions For Safe Use

    (d) Applications under conditions and environment not described in specifications *1. In addition to the applications listed from (a) to (d) above, Omron products (see definition) are not intended for use in vehicles designed human transport (including two wheel vehicles). Please do NOT use Omron prod- ucts for vehicles designed human transport.
  • Page 20 RS-232C connection devices, their ground potentials should be same. If not, it may cause mal- function. Ground the Sensor Controller and external devices so that both electrical potential will be equal. Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 21 • Be sure to take fail-safe measures externally when controlling stages and robots by using the mea- surement results of the Sensor Controller (axis movement output by calibration and alignment mea- surement). Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 22: Precautions For Correct Use

    • Place out of direct sunlight • Place where it will not come into contact with water, oils or chemicals • Place not affected by strong electro-magnetic waves • Place not near to high-voltage, or high-power equipment Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 23 • Handling a USB flash drive/SD memory card For more details, refer to Using External Storage Device in the Vision System FH/FZ5 Series User’s Manual (Cat. No. Z365). • Do not insert an SD memory card in the reverse orientation, at an angle, or in a twisting manner.
  • Page 24 Connecting the Sensor Controller and Monitor with a Switcher and Splitter • Do not use devices that may require re-recognition of the monitor by the sensor controller. Re-recognizing the monitor during switch may slow. Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 25: Regulations And Standards

    This product meets the electromagnetic compatibility requirements for business use. There is a risk of radio interference when this product is used in home. WEEE Directive Dispose of in accordance with WEEE Directive Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 26: Fh-1000/2000/3000/5000 Series

    • If the level of disturbance of the video is such that characters on the monitor are readable, the test is a pass. • This product complies with EC/EU Directives. EMC-related performance of the OMRON devices that comply with EC/EU Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed.
  • Page 27: Fh-L Series

    • If the level of disturbance of the video is such that characters on the monitor are readable, the test is a pass. • This product complies with EC/EU Directives. EMC-related performance of the OMRON devices that comply with EC/EU Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed.
  • Page 28: Fz5 And Fz-L Series

    • If the level of disturbance of the video is such that characters on the monitor are readable, the test is a pass. • This product complies with EC/EU Directives. EMC-related performance of the OMRON devices that comply with EC/EU Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed.
  • Page 29: Related Manuals

    User’s Manual for setting of communication communications methods for Communications Settings functions. communicating between FH/FH5 FZ5-8- series. FZ5-11 The following communication protocol FZ5-11- are described. FZ5-12 Parallel, PLC Link, EtherNet/IP, FZ5-12- EtherCAT, and Non-procedure Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 30 Describes the operating procedures Operation Manual for Sysmac series via EtherCAT for setting up and operating FH series FH-1- Studio communication. Vision Sensors from the Sysmac FH-2 Studio FH Tools. FH-2- FH-3 FH-3- FH-5 FH-5- Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 31: Terminology

    (YYYY: Calendar, MM: Month, DD: Day, HH: Hour, MM: Minute, SS: Second, XXXX: Millisecond and Line number) Example Measurement time: 11:10:25.500 AM, December 24, 2007 and Line 0, the mea- surement ID is "2007-12-24_11-10-25-5000". Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 32 A measurement that is executed only once in synchronization with the trigger input. continuous measurement Measurements are executed repeatedly and automatically without a trigger input. Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 33 You can check whether image input processing has been completed with the status of the READY signal. Even if the READY signal is ON when measurement process- ing is being executed, the next STEP signal can be acknowledged. Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 34 [Ref. setting]. Model The image pattern that serves as the inspection target. Characteristics portions are extracted from images of the object and registered as model registration. Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 35 The advantage of two's complement numbers is that positive and negative num- bers can be used as is in calculations. (Example) When −1+10=9 11111111 (= -1) +)00001010 (= 10) 00001001 (= 9) Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 36: Revision History

    Revision code Date Revised content July 2019 The Catalog Number has been revised form Z366-E1-06 as the FZ5 series manual. September 2022 Added information about Security Measures to Safety Precautions. Corrected mistakes. Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 37: Confirm The Package

    Software ........... . 1-13 1 - 1 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 38: Sensor Controller

    • Instruction Installation Manual for FH series: 1 • General Compliance Information and Instructions for EU: 1 • Membership registration: 1 • Power source: 1 (male) FH-XCN: 1 • Ferrite core for camera cable: 4 1 - 2 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 39: Fh-1-20/Fh-2-20/Fh-3-20/Fh-5-20 Series

    • Instruction Sheet (Japanese and English): 1 • Instruction Installation Manual for FH-L series: 1 • General Compliance Information and Instructions for EU: 1 • Membership registration: 1 • Power source: 1 (male) FH-XCN-L: 1 1 - 3 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 40: Fh-L-10 Series

    • Sensor Controller: 1 FZ5-12, FZ5-12-10, FZ5-11, FZ5-11-10, FZ5-8, FZ5-8-10, FZ5-6, or FZ5-6-10 • Installation Instruction Manual for FZ5 series x 1 (FZ5-1200, FZ5-800 Series only) • General Compliance Information and Instructions for EU: 1 • Touch pen • DIN rail mounting bracket: 6...
  • Page 41: Fz5-L35 Series

    • General Compliance Information and Instructions for EU: 1 1-1-8 FZ5-L35-10 Series • Sensor Controller: 1 FZ5-L35-10: 1 • Instruction Sheet (Japanese and English): 1 • General Compliance Information and Instructions for EU: 1 1 - 5 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 42: Sold Separately

    FZ-SFC Small Digital 0.3 megapixels flat type 12.5 ms Monochrome FZ-SF CCD Cameras Color FZ-SPC (Lenses for small cam- 0.3 megapixels pen type 12.5 ms era required) Monochrome FZ-SP 1 - 6 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 43 3-2-1 High-speed digital CMOS Camera (FH-S camera series) on page 3-32. *3. The value in high speed mode. For other information, refer to 3-2-1 High-speed digital CMOS Camera (FH-S camera series) on page 3-32. 1 - 7 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 44 When a high-speed digital CMOS camera FH-S02/-S04/-S12 is used in the high speed digital mode of transmission speed, two camera cables are required. *3. This Cable has an L-shaped connector on the Camera end. 1 - 8 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 45: Monitor

    Analog Lighting Controller FLV-ATC Series ing from a refer to the respec- Controller) tive instruction manual. For FL-Series Camera Mount Lighting Controller FL-TCC Series 1 - 9 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 46: Accessories

    • Surface: Conductive • Length:75.5/95.5/ 115.5/200 cm • Height: 15 mm NS 35/15 PERF • Material: Iron • Surface Conductive Need 2 pieces each plate Sensor Controller CLIPFIX V35 1 - 10 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 47: Cable

    *4. Insert the wiring method into  in the model number as follows. Phillips screw = J, Slotted screw (rise up) = E, Push-in spring = P Refer to the XW2R Series catalog (Cat. No. G077) for details. 1 - 11 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 48 Note Please be careful while cable processing, for EtherCAT, connectors on both ends should be shield con- nected and for EtherNet/IP, connectors on only one end should be shield connected. 1 - 12 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 49: Software

    *2*3 Ver.1. Note 1. Site licenses are available for users who will run Sysmac Studio on multiple computers. Ask your OMRON sales representative for details. 2. Sysmac Studio version 1.07 or higher supports the FH Series. Sysmac Studio does not support the FZ5 Series.
  • Page 50 1 Confirm the Package 1 - 14 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 51 FZ5 Series ........
  • Page 52: Overview Of Fh/Fz5 Series

    Processing items and measurement flows can have more than one setting. You can switch the setting based on the scene to inspect. (Refer to the Vision System FH/FZ5 series User's Man- ual (Cat. No. Z365).) 2 - 2...
  • Page 53 FH/FZ5 to create original programs. This allows you to create original measurement processes, dis- play processing, input and output processing, and settings dialog boxes that are custom-tailored to your application. 2 - 3 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 54: Fh-1000/Fh-2000/Fh-3000/Fh-5000 Series

    With a maximum of 8 camera connections possible, high-speed image transfer, faster than previously available, is now possible than here before. OMRON provides Sysmac device which unified communication specification or deigned User Interface specification. Vision System FH-1000/2000/3000/5000 series can be easily connected Sysmac device, i.e.
  • Page 55: Fh-L Series

    *1. To use STP (shielded twisted-pair) cable of category 5 or higher for Ethernet and RJ45 connector. 2-1-4 FZ5 Series Vision System FZ5 series is an LED integrated Sensor Controller with added positioning and inspection functionality not available in the FZ4 series. • EtherNet/IP, No-protocol Ethernet and PLC Link Connections...
  • Page 56: Fz5-L Series

    2 Overview of FH/FZ5 series 2-1-5 FZ5-L Series Vision System FZ5-L series is a low-cost, BOX type Sensor Controller with added positioning and inspection functionality not available in the FZ4 series. 2 - 6 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 57: System Configuration

    Mouse, track ball on the number of connected cameras (Commercially available USB devices) and types for various consumption current types. Use is accordingly. Recommended Model by OMRON: S8VK-G series/S8VS series 2 - 7 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 58: Fh-L Series

    Mouse, track ball on the number of connected cameras (Commercially available USB devices) and types for various consumption current types. Use is accordingly. Recommended Model by OMRON: S8VK-G series/S8VS series 2 - 8 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 59: Fz5-600/Fz5-800/Fz5-1100/Fz5-1200 Series

    Recommended Model by OMRON: S8VS series Camera with Lighting FZ5-800/FZ5-1200 Series Recommended Model by OMRON: Lighting controller S8VK-G/S8VS series FLV-TCC1/FLV-TCC4 FL-TCC1 Input Device Mouse, track ball (Commercially available USB devices) 2 - 9 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 60: Fz5-L Series

    Select accordingly. Recommended Model by OMRON: S8VS series Input Device Mouse, Keyboard (Commercially available USB devices) 2 - 10 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 61: Flow Of Use Procedure

    • Register processing items. No. Z365) • Set the properties for each processing item. Scene Editing ↓ Vision System FH/FZ5 Click the [Data save] button. series User's Manual (Cat. No. Z365) ↓↑ 2 - 11 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 62 PLC, such as measurement trigger commands. Communications Settings (Cat. No. Z342) ↓ Vision System FH/FZ5 Management Save and analyze measurement data and images. series User's Manual (Cat. and Analysis No. Z365) 2 - 12 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 63 Meaning of Optical Chart ........3-76 3 - 1 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 64 3-7 Sysmac Studio ..........3-99 3 - 2 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 65: Sensor Controller

    Possible Number of Cap- Refer to About Number of Logging Images or About Max. Number of Loading tured Images Images during Multi-input in the Vision System FH/FZ5 series User's Manual (Cat.No. Z365) Possible Number of Log- ging Images to Sensor...
  • Page 66 LINK/ACT2: Yellow SD POWER: Green SD Card SD BUSY: Yellow ECAT RUN: Green LINK/ACT IN: Green EtherCAT LINK/ACT OUT: Green ECAT ERR: Red Supply Voltage 20.4 VDC to 26.4 VDC 3 - 4 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 67 *2. When 12 megapixels/20.4 megapixels cameras: Max. 4 cameras are connectable. When use except 12 megapixels/20.4 megapixels cameras: Max. 8 cameras are connectable. *3. Existing the third class grounding 3 - 5 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 68 Possible Number of Cap- Refer to About Number of Logging Images or About Max. Number of Loading tured Images Images during Multi-input in the Vision System FH/FZ5 series User's Manual (Cat. No. Z365) Possible Number of Log- ging Images to Sensor...
  • Page 69 LINK/ACT2: Yellow SD Card SD POWER: Green SD BUSY: Yellow EtherCAT ECAT RUN: Green LINK/ACT IN: Green LINK/ACT OUT: Green ECAT ERR: Red Supply Voltage 20.4 VDC to 26.4 VDC 3 - 7 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 70 *1. According to the CPU performance, FH-1000 series is recommended to use up to two lines in this mode. *2. When the 12 megapixels camera: Max. 4 cameras are connectable. When use except 12 megapixels cameras: Max. 8 cameras are connectable. *3. Existing the third class grounding 3 - 8 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 71 Connect the opposed EtherCAT device. munication con- nector (IN) EtherCAT com- Connect the opposed EtherCAT device. munication con- nector (OUT) Encoder connec- Connect an encoder. Camera connec- Connect cameras. 3 - 9 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 72 LINK/ACT1 LED cations. Ethernet NET Lit when Ethernet communications are usable. RUN2 LED Ethernet Lit when connected with an Ethernet device, and blinks while performing communi- LINK/ACT2 LED cations. 3 - 10 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 73 The timing of the flashing of the EtherCAT operation indicators is as follows: 50 ms Flickering Blinking 200 ms 200 ms 1000 ms Single flash 200 ms 200 ms 1000 ms Double flash 200 ms 200 ms 200 ms 3 - 11 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 74 4.5 mm (Unit: mm) 26.7 148.5 Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 12 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 75: Fh-L Series

    Monitor Interface USB2.0 host × 1: BUS Power: Port 5 V/0.5 A USB I/F USB3.0 × 1: BUS Power: Port 5 V/0.5 A SDHC × 1 SD Card I/F 3 - 13 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 76 200 mm × 80 mm × 130 mm Dimensions External Weight Approx. 1.5 kg Approx. 1.5 kg Features Degree of protection IEC60529 IP20 Case materials *1. Existing the third class grounding 3 - 14 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 77 Lit when access to the SD memory card. Ethernet NET Lit while Ethernet communications are usable. RUN LED Ethernet Blinks when connected with an Ethernet device, and blinks while performing com- LINK/ACT LED munications. 3 - 15 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 78 Wire the ground line. Be sure to ground the FH Sensor Controller alone. Use the attachment power terminal connector (male) of FH-XCN-L series. For details, refer to 5-3 Sensor Controller Installation in this manual. 3 - 16 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 79 Four, M4 mounting holes with a depth of 6.5 mm 61.6 (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 17 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 80: Fz5-600/Fz5-800/Fz5-1100/Fz5-1200 Series

    SD Card I/F None Main POWER: Green ERROR: Red RUN: Yellow Indicator Ethernet NET RUN: Green Lamps LINK/ACT: Yellow SD Card None EtherCAT None Power-supply voltage 20.4 VDC to 26.4 VDC 3 - 18 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 81: Fz5-L Series

    External Features Degree of protection IEC60529 IP20 Case material *1. This can be increased up to 1024 using the Scene group conversion tool. *2. Existing the third class grounding 3 - 19 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 82 Connected to 8 cameras consump- When not Connected to 2 cameras 3.7 A max. 4.9 A max. tion connected Connected to 4 cameras to Controller Connected to 8 cameras Built-in FAN 3 - 20 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 83 Approx. 3.4 kg Features Degree of protection IEC60529 IP20 Case material *1. This can be increased up to 1024 using the Scene group conversion tool. *2. Existing the third class grounding 3 - 21 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 84 SD Card I/F None Main POWER: Green ERROR: Red RUN: Yellow Indicator Ethernet NET RUN: Green Lamps LINK/ACT: Yellow SD Card None EtherCAT None Power-supply voltage 20.4 VDC to 26.4 VDC 3 - 22 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 85 External Features Degree of protection IEC60529 IP20 Case material *1. This can be increased up to 1024 using the Scene group conversion tool. *2. Existing the third class grounding 3 - 23 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 86 Connected to 8 cameras consump- When not Connected to 2 cameras 3.7 A max. 4.9 A max. tion connected Connected to 4 cameras to Controller Connected to 8 cameras Built-in FAN 3 - 24 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 87 260 mm × 308 mm × 104 mm Dimensions External Weight Approx. 3.2 kg Approx. 3.4 kg Features Degree of protection IEC60529 IP20 Case material *1. Existing the third class grounding 3 - 25 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 88 USB memories to come into contact, resulting in malfunction or damage. (11) Ethernet connector Connect Ethernet device. Ethernet port and EtherNet/IP port are sharing use. (12) Touch pen (holder) A touch pen is stored. 3 - 26 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 89 * The size of the 2-camera type is 83. (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 27 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 90: Fz5-L Series

    RUN: Yellow Indicator Ethernet NET RUN: Yellow (only when GigE is connected) Lamps NET LINK ACT: Green SD Card None EtherCAT None Power-supply voltage 20.4 VDC to 26.4 VDC 3 - 28 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 91 209 mm × 80 mm × 182.3 mm Note Height: Including the rubber feet at the base. External Weight Approx. 1.8 kg Features Degree of protection IEC60529 IP20 Case material Steel plate 3 - 29 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 92 Doing so may cause the USB memories to come into contact, resulting in malfunction or damage. (10) Ethernet connector Connect Ethernet device. Ethernet port and EtherNet/IP port are sharing use. 3 - 30 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 93 Four, M4 mounting holes with a depth of 6.5 mm (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 31 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 94: Camera

    *1. This image acquisition time does not include the image conversion processing time of the sensor controller. *2. Frame rate in high speed mode when the camera is connected using two camera cables. 3 - 32 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 95 *1. The image acquisition time does not include image conversion processing time by the Sensor Controller. *2. Frame rate in high speed mode when the camera is connected using two camera cables. 3 - 33 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 96 *1. This image acquisition time does not include the image conversion processing time of the sensor controller. *2. Two Camera ports of the controller are used per one camera. *3. Up to 5 m Camera Cable length. 3 - 34 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 97 1/4" 20UNC with of 5.5 mm (Unit: mm) a depth of 5.5 mm  0.4 Megapixels Camera: FH-SCX/-SMX Optic axis Tightening torque: 0.23 N·m [Unit: mm] 3 - 35 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 98 1/4" 20UNC with of 5.5 mm a depth of 5.5 mm (Unit: mm)  5 Megapixels Camera: FH-SCX05/-SMX05 and 12 Megapixels Camera: FH-SCX12/-SMX12 Optic axis Tightening torque: 1.2 N·m [Unit: mm] 3 - 36 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 99 Four, M4 mounting holes with a depth of 5.0 mm (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 37 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 100: Digital Cmos

    Camera cable: 2, Communication speed: High-speed: 1,993.6 μs (178 times of 11.2 μs) *2. This image acquisition time does not include the image conversion processing time of the sensor controller. 3 - 38 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 101 4 mm (4 directions) 2 dia. mounting holes with a depth of 2.5 mm (4 directions) 40.7 10.5 15.5 9.5 9.5 31.7 19±0.1 Mounting Holes (Unit: mm) 3 - 39 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 102 3 Configuration  20.4 Megapixels Camera: FH-SM21R/FH-SC21R Optic axis Tightening torque: 1.2 N·m 3 - 40 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 103: Digital Ccd/Cmos Cameras: Fz-S Camera Series

    Approx.140 g Accessories Instruction Sheet, General Compliance Information and Instructions for EU *1. This image acquisition time does not include the image conversion processing time of the sensor controller. 3 - 41 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 104 (C MOUNT) 3.0mm (both sides) 40.5 10.5 Two, M4 mounting holes with a depth 1/4" 20UNC with (Unit: mm) of 5.5 mm a depth of 5.5 mm 3 - 42 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 105 10.5 15.5 9.5 9.5 31.7 19±0.1 Mounting Holes (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 43 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 106: High-Speed Digital Ccd Cameras : Fz-Sh Camera Series

    5.5 mm 1/4” 20UNC with a depth of 5.5 mm 40.9 Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 44 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 107: Small Digital Ccd Cameras: Fz-S Camera Series

    Instructions for EU, installation mation and Instructions for EU bracket, Four mounting screws (M2 × 4) *1. The image acquisition time does not include image conversion processing time by the Sensor Controller. 3 - 45 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 108 Eight, M1.7 mounting holes 16 pin round (From CCD surface) with a depth of 1.5 mm connector 12.7 Two, M3 mounting holes (Unit: mm) with a depth of 4 mm 3 - 46 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 109 (Unit: mm) 1/4” 20UNC with a depth of 5.5 mm Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 47 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 110: Intelligent Compact Digital Cmos Camera: Fz-S Camera Series

    Mounting bracket (FQ-XL) Polarizing filter attachment (FQ-XF1) Instruction Sheet Warning label *1. The image acquisition time does not include image conversion processing time by the Sensor Controller. *2. Applicable standards: IEC62471-2 3 - 48 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 111 1/4-20UNC Depth: 6 Four, M4 Depth: 6 (57) Mounting Hole Dimensions Two, 4.5 dia. 20±0.1 (Unit: mm) Tightening torque: 1.2 N·m *1. The mounting brackets can be connected to either side. 3 - 49 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 112 *1. The mounting brackets can be connected to either side. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 50 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 113: Camera Cable

    Please ensure that the name plate side of the cable is connected to the controller. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 51 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 114: Bend Resistant Camera Cable And Bend Resistant Right-Angle Camera Cable

    *2. Each camera cables has polarity. Please ensure that the name plate side of the cable is connected to the controller. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 52 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 115: Long-Distance Camera Cable And Long-Distance Right-Angle Camera Cable

    *1. Each camera cables has polarity. Please ensure that the name plate side of the cable is connected to the con- troller. *2. Cable is available in 15 m. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 53 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 116: Cable Connection Table

      Bend resistant    Right-angle Camera 10 m ×   cable Long-distance Camera FZ-VS4 15 m cable FZ-VSL4 ×   Long-distance Right-angle Camera cable 3 - 54 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 117 Bend resistant     10 m Right-angle Camera × ×   cable Long-distance Camera FZ-VS4 15 m cable FZ-VSL4 Long-distance × ×   Right-angle Camera cable 3 - 55 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 118 FZ-VSLB3    Bend resistant Right-angle Camera 10 m    cable Long-distance Cam- FZ-VS4 15 m era cable FZ-VSL4    Long-distance Right-angle Camera cable 3 - 56 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 119: Cable Extension Units

    (Camera side) Indicator φ4-3.4 Camera Cable Connector (Controller side) Power terminal Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 57 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 120 Extension Unit: 2 Small Digital FZ-SF/SFC 15 m (Using 45 m [Configuration 1] CCD Cameras FZ-VS4/VSL4) Camera cable: 15 m × 3 FZ-SP/SPC Flat type/pen Extension Unit: 2 type 3 - 58 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 121 *3. Each channel can be used to connect up to two Cable Extension Units: up to four extension units, two channels × two units, can be connected by using two channels. 3 - 59 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 122 Camera Cable (1) must be the same as those of Camera Cable (4), (2) must be the same as (5), and (3) must be the same as (6). 3 - 60 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 123: Lens

    1.8 to Close 2.7 to Close 3.5 to Close Filter size M30.5 P0.5 M30.5 P0.5 M30.5 P0.5 Maximum sensor size 1/3 inch 1/3 inch 1/3 inch Mount C mount 3 - 61 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 124: C-Mount Lens For 2/3-Inch Image Sensor

    2.5 to Close 2.8 to Close Filter size M35.5 P0.5 M40.5 P0.5 M34.0 P0.5 M37.5 P0.5 Maximum sen- 2/3 inch 2/3 inch 1 inch 1 inch sor size Mount C mount 3 - 62 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 125: C-Mount Lens For 1-Inch Image Sensor

    1.4 to 16 1.4 to 16 1.8 to 16 Filter size M30.5 P0.5 M30.5 P0.5 M40.5 P0.5 Maximum sensor size 1 inch 1 inch 1 inch Mount C mount 3 - 63 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 126: C-Mount Lens For 4/3-Inch Image Sensor

    Focal length 35 mm 50 mm Aperture (F No.) 2.2 to 16 2.2 to 16 Filter size M46 P0.75 M46 P0.75 Maximum sensor size 4/3 inch Mount C mount 3 - 64 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 127: M42-Mount Lens For Large Image Sensor

    12 dia. 23.1 25.5 Focal length 3 mm 6 mm 16 mm 30 mm Aperture (F No.) 2.0 to 16 2.0 to 16 3.4 to 16 3.4 to 16 3 - 65 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 128: Vibration And Shock Resistant C-Mount Lens For 2/3-Inch Image Sensor

    M27.0 P0.5 Optical magnification 0.05 × 0.25 × 0.5 × Aperture (fixed F No.) 67.2 188.2 268.8 12.8 Depth of field (mm) Maximum sensor size 2/3 inch Mount C Mount 3 - 66 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 129 0.08 × 0.2 × 0.48 × Optical magnification Aperture (fixed F No.) 33.8 75.6 108.0 13.4 19.2 Depth of field (mm) Maximum sensor size 2/3 inch Mount C Mount 3 - 67 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 130: Vibration And Shock Resistant C-Mount Lens For 1-Inch Image Sensor

    0.025 × 0.10 × 0.25 × Optical magnification Aperture (fixed F No.) 262.0 735.0 1050.0 17.6 49.3 70.4 12.8 Depth of field [mm] Maximum sensor size 1 inch Mount C-mount 3 - 68 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 131 0.10 × 0.15 × Optical magnification Aperture (fixed F No.) 262.0 735.0 1050.0 17.6 49.3 70.4 22.9 32.7 Depth of field [mm] Maximum sensor size 1 inch Mount C-mount 3 - 69 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 132: Vibration And Shock Resistant C-Mount Lens For 1.8-Inch Image Sensor

    0.025 × 0.10 × 0.40 × Optical magnification Aperture (fixed F No.) 367.0 735.0 1050.0 24.6 49.3 70.4 Depth of field [mm] Maximum sensor size 1.8-inch Mount M42 mount 3 - 70 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 133 Filter size M46.0 P0.75 0.05 × 0.30 × 0.35 × Optical magnification Aperture (fixed F No.) 134.0 188.0 269.0 Depth of field [mm] Maximum sensor size 1.8-inch Mount M42 mount 3 - 71 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 134 *1. Insert the aperture into  in the model number as follows F=2.6 to 4.0: blank F=5.6: FN056 F=8: FN080 *2. F-number can be selected from maximum aperture, 5.6, and 8.0. *3. When circle of least confusion is 40 μm. 3 - 72 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 135 11.8 11.97 13.6 13.5 0.43 0.27 Depth of field (mm) 5.24 5.33 4.53 4.53 Resolution (μm) TV distortion 0.01% 0.02% 0.03% 0.03% Maximum sensor size 2/3 inch 2/3 inch 3 - 73 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 136 *1. The working distance is the distance from the end of the lens to the sensor. *2. The depth of field is calculated using a permissible circle of confusion diameter of 0.04 mm. *3. The resolution is calculated using a wavelength of 550 nm. 3 - 74 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 137: 3-4-12 Extension Tubes

    Reinforcement is required to protect against vibration when Extension Tubes exceeding 30 mm are used. When using the Extension Tube, check it on the actual device before using it. 3 - 75 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 138: 3-4-13 Meaning Of Optical Chart

    *1. The lengths of the fields of vision given in the optical charts are the lengths of the Y axis. *2. The vertical axis represents WD for small cameras. 3 - 76 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 139 Digital CCD Camera (Standalone): FZ-S2M (Using 3Z4S-LE SV-H Series) 10,000 3Z4S-LE SV-10028H SV-7525H SV-5014H SV-3514H SV-2514H 1,000 SV-1614H SV-1214H SV-0814H SV-0614H t0.5 t0.5 1,000 Y field of view (mm) 3 - 77 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 140 (Using 3Z4S-LE SV-H Series) 5,000 3Z4S-LE SV-10028H SV-7525H SV-5014H SV-3514H 1,000 SV-2514H SV-1614H SV-1214H SV-0814H SV-0614H t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 1,000 Y field of view (mm) 3 - 78 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 141 High-speed Digital CMOS Camera (Standalone): FH-S02 (Using 3Z4S-LE SV-H/VS-H1 Series) 10,000 3Z4S-LE SV-10028H SV-7525H VS-5018H1 VS-3514H1 VS-2514H1 VS-1614H1N 1,000 VS-1214H1 VS-0814H1 VS-0618H1 t0.5 t0.5 t0.5 t0.5 Y field of view (mm) 3 - 79 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 142 Y field of view (mm) h) High-speed Digital CMOS Camera (Standalone): FH-S12 (Using 3Z4S-LE VS-L/M42-10 Series) 10,000 3Z4S-LE VS-L10028/M42-10 VS-L8540/M42-10 VS-L5028/M42-10 VS-L3528/M42-10 1,000 VS-L2526/M42-10 VS-L1828/M42-10 Y field of view (mm) 3 - 80 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 143 (Using 3Z4S-LE VS-LLD Series) Note The 3Z4S-LE VS-LDD Series cannot be used with an extension tube. 5,000 3Z4S-LE VS-LLD50 VS-LLD35 VS-LLD25 VS-LLD18 VS-LLD12.5 1,000 1,000 Y field of view (mm) 3 - 81 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 144 SV-7527V SV-5018V SV-3518V SV-2514V SV-1614V 1,000 SV-1214V SV-0813V SV-0614V SV-04514V t0.5 t0.5 SV-03514V t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 1,000 Y field of view (mm) 3 - 82 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 145 1,000 VS-MCA20 VS-MCA15 t0 t0 t0 t0 t0 t0 t0 t0 t30 t20 t0 t0 t0 t0 t0 t0 t5 t5 t2 t2 1,000 Y field of view (mm) 3 - 83 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 146 1,000 Y field of view (mm) 3 - 84 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 147 1,000 Y field of view (mm) 3 - 85 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 148 1,000 Y field of view (mm) 3 - 86 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 149 1,000 Y field of view (mm) 3 - 87 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 150 1,000 Y field of view (mm) 3 - 88 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 151 Y field of view (mm) n) High-speed Digital CMOS Camera (Standalone): FH-S12 (Using 3Z4S-LE VS-MCL/M42 Series) 10,000 3Z4S-LE VS-MCL100/M42 VS-MCL85/M42 VS-MCL50/M42 VS-MCL35/M42 1,000 VS-MCL25/M42 VS-MCL18/M42 Y field of view (mm) 3 - 89 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 152: Touch Panel Monitor And Cable

    Panel mounting: IP65 on the front Operation Touch pen Structure Mounting Panel mounting, VESA mounting Weight Approx. 2.6 kg Material Front panel: PC/PBT, Front Sheet: PET, Rear case: SUS 3 - 90 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 153 Paste it on the monitor by double-sided tape. (12) Mounting Brackets Use them to mount the panel. For operation at launch OSD, refer to the Model FH-MT12 INSTRUCTION SHEET. 3 - 91 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 154 Material Cable outer sheath, Connector: PVC Cable outer sheath: PVC, Connector: ABS/Ni Plating Minimum bend 36 mm 25 mm 59 mm radius Weight Approx.220 g Approx.75 g Approx.162 g 3 - 92 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 155 A video signal cable and an operation signal cable are required to connect the Touch Panel Monitor. Signal Cable 10 m Video signal DVI-Analog Conversion Cable    Touch panel operation signal USB Cable ×   RS-232C Cable    3 - 93 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 156 Dimensions 7.74 306.52 7.74 8-M4 Effective screw length6 Mounting plate Panel cutout dimensions (19) thickness 1.6-4.8 37.5 Note 1. Panel thickness: 1.6 to 4.8 mm 2. No burr allowed 3 - 94 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 157  USB Cable for Touch Panel Monitor: FH-VUAB 45±5 12±0.25 10±2 45±5 12±0.25 8 max. 4-pin USB B type connector 10.5 max. 4-pin USB A type connector *1. Cable is available in 2 m/5 m. 3 - 95 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 158: Lcd And Cable

    • FH-2000 Sensor Controller • FH-3000 Sensor Controller • FH-5000 Sensor Controller • FH-L Sensor Controller • FZ-VM cable can use by combining the DVI-I -RGB Conversion Connector: FH-VMRGB. 3 - 96 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 159 • If UL recognition is required, use a UL class II power supply. Regarding installation, do not use the VESA mounting but fix the monitor unit using the board mount- ing. 3 - 97 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 160  Monitor Cable: FZ-VM (39) L(*1) (15) (32.5) (32.5) Two, 15-pin rectangular connector (Unit: mm) *1. Cable is available in 2m/5m.  DVI-I -RGB Conversion Connector: FH-VMRGB 63.8 (Unit: mm) 3 - 98 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 161: Sysmac Studio

    Supported by version 1.10 or higher. FH-1050 (-) Version 5.10 Supported by version 1.07.43 or higher. Version 5.00 Supported by version 1.07 or higher. Not supported by version 1.06 or lower. 3 - 99 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 162 3 Configuration 3 - 100 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 163 4-5 FZ5 Series ........
  • Page 164: Handling And Installation Environment

    • When disposing of the product, treat it as an industrial waste. • A lithium battery is incorporated, so a severe injury may rarely occur due to ignition or explo- sion. 4 - 2 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 165 • Do not use thinners or benzine. • Clean the lens with a lens-cleaning cloth or air brush. • Dirt on the image element must be removed using an air brush. 4 - 3 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 166: Fh-1000/2000/3000 Series

    • For an SD memory card, the SD BUSY LED of Sensor Controller flashes while data is being read or written. Make sure that the LED stops flashing before removing the card. 4 - 4 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 167: Fh-5000 Series

    • For an SD memory card, the SD BUSY LED of Sensor Controller flashes while data is being read or written. Make sure that the LED stops flashing before removing the card. 4 - 5 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 168: Fh-L Series

    Make sure that the LED stops flashing before removing the card. • Do not insert an SD memory card in the reverse orientation, at an angle, or in a twisting man- ner. 4 - 6 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 169: Fz5 Series

    However, if the adjacent devices do not generate heat, provide at least 50 mm of clearance from the top of the Controller. For the clearance at the bottom and sides, follow the mounting method. 4 - 7 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 170: Fz5-L Series

    • To keep proper air flow, keep the top of the FH Sensor Controller 50 mm or more apart from other devices. Install the FH Sensor Controller with a clearance of 25 mm on the right, left side, and back. 4 - 8 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 171: Setup And Wiring

    FZ5 Series ........
  • Page 172 FZ5 Series ........
  • Page 173: When Turning On And Off

    • When saves using Sensor Controller: Confirm the save processing is completed and next operation is possible. • When saves using communication command: Intended command is completed. BUSY signal is turned OFF. 5 - 3 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 174 5 Setup and Wiring Maintenance Turn OFF the power and safety measures before maintenance. 5 - 4 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 175: Fh-1000/2000/3000/5000 Series

    Do not input RESET immediately after turning ON the power. If you want to use RESET input to synchronize with the timing of startup, turn ON the RESET signal 15 seconds after turning ON the power of the Sensor Controller. 5 - 5 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 176: Fail-Safe Measures

    After confirming that this product is started up, communicate with the high-order device. During start-up, an indefinite signal may be output from the high-order interface. To avoid this problem, clear the receiving buffer of your device at initial operations. 5 - 6 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 177: Sensor Controller Installation

    • Use a DC power supply with safety measures against high-voltage spikes (safety extra low-voltage circuits on the secondary side). • Make sure to tighten all installation screws securely. 5 - 7 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 178: Fh-1000/2000/3000/5000 Series

    When connecting the sensor controller and monitor with a switcher and splitter Do not use devices that may require re-recognition of the monitor by the sensor controller. Re-recognition of the monitor may have an effect on measurement speed. 5 - 8 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 179 Tightens and fix the left and right screws for the terminal block connector (male). (Recommended tightening torque: 0.7 N•m to 0.8 N•m) Terminal block connector (female) Terminal block connector (male) (Unit: mm) 7.64 22.81 35.3 7.62 7.62 14.7 5 - 9 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 180 S8VS - FLV-TCC1/FLV-TCC4/FLV-TCC3HB - FLV-TCC1EP/FL-TCC1 • When connecting the following lighting or light controllers: - FL-TCC1PS - FL-MD  Other than above case S8VK-G12024 S8VK-G12024 S8VK-G24024 S8VS-09024 S8VS-12024 S8VS-18024 5 - 10 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 181 - FLV-TCC3HB - FLV-TCC1EP - FL-TCC1 • When connecting the following lighting or light controllers: - FL-TCC1PS  - FL-MD Other than above case S8VK-G12024 S8VK-G12024 S8VK-G24024 S8VS-09024 S8VS-12024 S8VS-18024 5 - 11 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 182 * Do not remove the Insulating leg. Fix the Insulating leg to secure the ventilation path. * Recommended tightening torque: 0.54 N•m to 0.6 N•m * The tolerance is ±0.2 mm. 5 - 12 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 183: Fh-L Series

    • Keep the power supply wires as short as possible (Max.2 m). • Use the specified wire size (AWG12 to 16). • Recommended power source for FH-L series: OMRON S8VK-G24 or S8VS-24. Ground • The power supply circuit of the Sensor Controller is not insulated from the internal circuit.
  • Page 184 Secure the terminal block connector (male) by tightening the screws on the right and left sides of it with a flathead screwdriver. Recommended tightening torque: 0.5 to 0.6 N • Terminal block connector (female) Terminal block connector (male) (Unit: mm) 15.85 18.2 5.08 5.08 5 - 14 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 185 Number of Camera FH-L FH-L- Recommended Intelligent Compact S8VK-G12024 S8VK-G112024 Power Source Digital Camera S8VS-09024 S8VS-09024 S8VK-G S8VK-G12024 S8VS S8VS-12024 Camera of S8VK-G-06024 S8VK-G-06024 0.3/2/4/5/12 million S8VS-06024 S8VS-06024 pixels S8VK-G-06024 S8VS-06024 5 - 15 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 186 Clearance: 15 mm Clearance: 30 mm Clearance: 30 mm Four, M4 depth 6.5 • • • Recommended tightening torque: 0.54 N m to 0.6 N ± • The tolerance: 0.2 mm 5 - 16 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 187 Clearance: 30 mm Clearance: 30 mm 10.5 Four, M4 depth 6.5 • • • Recommended tightening torque: 0.54 N m to 0.6 N ± • The tolerance: 0.2 mm 5 - 17 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 188 Screw for Fixing Four, M4 x 10 FH-XDM-L 10.5 Four, M4 depth 6.5 • Recommended tightening torque: 0.54 N • m to 0.6 N • • The tolerance: ± 0.2 mm 5 - 18 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 189 5 Setup and Wiring • Dimensions of DIN rail mounting bracket: FH-XDM-L (Unit: mm) 5 - 19 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 190 Set DIN rail bottom of the Sensor Controller. Set DIN rail above of the Sensor Controller. DIN Track DIN Track Set DIN rail vertical of the Sensor Controller. Set DIN rail horizontal of the Sensor Controller. 5 - 20 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 191 • When removing, insert a flat-head screwdriver to the part of C and pull off. 30 mm min. Rail stopper • The back clearance of DIN rail when mount the DIN rail is 16.1 mm. 16.1 5 - 21 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 192 For screw or washer, refer to the followings. (a): Length between head of screw and fastening surface. Model Screw Diameter NS 35/ 7,5 PERF 4.6 mm max. NS 35/ 15 PERF 10 mm max. 5 - 22 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 193: Fz5 Series

    • Never connect AC power to this product. Connecting an AC power source may cause a mal- function. • The recommended power supply is S8VS-24 (made by OMRON) or S8VK-G-24 (made by OMRON). • Keep the power supply wires as short as possible (Max.10 m).
  • Page 194 The LCD panel used for the LCD-integrated type has been made using precision technology, and sometimes a few pixels are missing in the panel. This is due to the structure of the LCD panel, and is not a malfunction. 5 - 24 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 195 Recommended Power Source for FZ5 Series Power source types for FZ5 series differ depending on the number of cameras due to current consump- tion differences. Refer to the following table to use the appropriate type. When you connect your cam- era to the lighting via Light Controller, the current consumption is same as when the Intelligent Compact Digital camera is connected.
  • Page 196 * For details, refer to the Instruction * For details, refer to the Instruction Sheet of the desktop stand. Sheet of the VESA attachment 5 - 26 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 197: Fz5-L Series

    Compact Digital camera is connected. FZ5-L Series Number of Item Camera Type FZ5-L35 FZ5-L35-10 Camera Recommended Source Intelligent Compact S8VS-12024 S8VS-18024 S8VS Digital Camera Camera of 0.3/2/5 S8VS-09024 S8VS-09024 million pixels 5 - 27 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 198 • Do not install the Sensor Controller within 200 mm of power cables. 4-M4 depth 6.5 Insulation leg Note Fix without removing the insulation leg because neither the ventilation route is closed nor the case are con- nected with FG. 5 - 28 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 199: Setup Touch Panel Monitor Or Monitor

    Re-recognition process in switching operation has an effect such as a delay in measurement time. When fix the DVI connector If difficult to fix the bilateral screws of DVI connector, once loosen these. Then retry to fix, again. 5 - 29 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 200: Fh-L Series

    Please insert monitor connector perpendicularly so that the connector resin part and pin are not rubbing against each other. Damaged pin may cause contact failure due to generation and invasion of resin powder. 5 - 30 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 201: Camera Installation

    • Dirt on the image element must be removed using an air brush. • Do not use thinners or benzine. • When installing / replacing the camera, reset the parameter settings of the corresponding Camera Image Input processing item. 5 - 31 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 202: Fh-1000/2000/3000/5000 Series

    Bend resistant Camera Cable FZ-VSB3 Bend resistant Right-angle FZ-VSLB3 Camera Cable Long-distance Camera Cable FZ-VS4 78 mm 42 mm Connector length Long-distance Right-angle FZ-VSL4 Minimum bending radius Camera Cable 5 - 32 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 203: Fh-L Series

    Since the enclosure of the camera main body made of metals is short-circuited with the internal circuit, the internal circuit might be short-circuited with FG if no base is used, so that failures or malfunctions may be caused. 5 - 33 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 204: Fz5-L Series

    Since the enclosure of the camera main body made of metals is short-circuited with the internal circuit, the internal circuit might be short-circuited with FG if no base is used, so that failures or malfunctions may be caused. 5 - 34 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 205: Insert/Remove Sd Memory Card Or Usb Flash Drive

    There is the possibility of measurement time or damage of data. Additional Information For external storage device and external drive name, refer to the Using External Storage Devices and External Drive Name in Vision System FH/FZ5 Series User’s Manual (Cat. No. Z365). 5-6-2...
  • Page 206: Use By Connecting Software

    When you purchase these series newly, both software DVD and license are required. Additional Information For details of FZ_FH Remote Operation tool, refer to Remotely Operating the Controller (Remote Operation) section in the Vision System FH/FZ5 series User’s Manual (Cat. No. Z365). 5-7-3...
  • Page 207: Installation In A Control Panel

    Noise Resistance • Do not install the product in a cabinet containing high-voltage equipment. • Do not install the Sensor Controller within 200 mm of power cables. 5 - 37 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 208 • Secure the minimum bending radius of the cable. Otherwise the cable may be damaged. • Consider the physical size of USB flash drive, or SD memory card as these will be inserted in to the mounted Sensor Controller. 5 - 38 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 209: Fh-1000/2000/3000 Series

    Bend resistant Camera Cable FZ-VSB3 Bend resistant Right-angle FZ-VSLB3 Camera Cable Long-distance Camera Cable FZ-VS4 78 mm 42 mm Connector length Minimum bending radius Long-distance Right-angle FZ-VSL4 Camera Cable 5 - 39 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 210 * Do not remove the Insulating leg. Fix the Insulating leg to secure the ventilation path. * Recommended tightening torque: 0.54 N•m to 0.6 N•m * The tolerance is ±0.2 mm. 5 - 40 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 211: Fh-5000 Series

    Bend resistant Camera Cable FZ-VSB3 Bend resistant Right-angle FZ-VSLB3 Camera Cable Long-distance Camera Cable FZ-VS4 78 mm 42 mm Connector length Minimum bending radius Long-distance Right-angle FZ-VSL4 Camera Cable 5 - 41 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 212 * Do not remove the Insulating leg. Fix the Insulating leg to secure the ventilation path. * Recommended tightening torque: 0.54 N•m to 0.6 N•m * The tolerance is ±0.2 mm. 5 - 42 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 213: Fh-L Series

    Install the FH Sensor Controller with a clearance of 25 mm on the right and left side, and 25 mm for rear planes. The clearance is required for installing multiple units side-by-side. 5 - 43 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 214 Clearance: 15 mm Clearance: 30 mm Clearance: 30 mm Four, M4 depth 6.5 • Recommended tightening torque: 0.54 N • m to 0.6 N • ± • The tolerance: 0.2 mm 5 - 44 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 215 Clearance: 30 mm Clearance: 30 mm 10.5 Four, M4 depth 6.5 • • • Recommended tightening torque: 0.54 N m to 0.6 N ± • The tolerance: 0.2 mm 5 - 45 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 216 Screw for Fixing Four, M4 x 10 FH-XDM-L 10.5 Four, M4 depth 6.5 • • • Recommended tightening torque: 0.54 N m to 0.6 N ± • The tolerance: 0.2 mm 5 - 46 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 217 5 Setup and Wiring • Dimensions of DIN rail mounting bracket: FH-XDM-L (Unit: mm) 5 - 47 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 218 Set DIN rail bottom of the Sensor Controller. Set DIN rail above of the Sensor Controller. DIN Track DIN Track Set DIN rail vertical of the Sensor Controller. Set DIN rail horizontal of the Sensor Controller. 5 - 48 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 219 • When removing, insert a flat-head screwdriver to the part of C and pull off. 30 mm min. Rail stopper • The back clearance of DIN rail when mount the DIN rail is 16.1 mm. 16.1 5 - 49 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 220 For screw or washer, refer to the followings. (a): Length between head of screw and fastening surface. Model Screw Diameter NS 35/ 7,5 PERF 4.6 mm max. NS 35/ 15 PERF 10 mm max. 5 - 50 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 221: Fz5 Series

    For the back mounting, the back-side clearance of 15 mm is nor required. However, if the adjacent devices do not generate heat, provide at least 50 mm of clearance from the top of the Controller. 5 - 51 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 222 * For details, refer to the Instruction * For details, refer to the Instruction Sheet of the desktop stand. Sheet of the VESA attachment 5 - 52 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 223: Fz5-L Series

    30 mm or more, and for the back side, 15 mm or more. These clearances are also required when mounting multiple sensor controllers side by side. For the back mounting, the back-side clearance of 15 mm is nor required. 5 - 53 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 224 Installation in a Control Panel 4-M4 depth 6.5 Insulation leg Note Fix without removing the insulation leg because neither the ventilation route is closed nor the case are con- nected with FG. 5 - 54 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 225: I/O Interface

    6-1-4 NPN Input/Output for FZ5 Series ....... . . 6-17 6-1-5 PNP Input/Output for FZ5 Series .
  • Page 226: Parallel Interface

    • Do not lay the communications cables in locations subject to high temperatures or high humidity. • Do not lay the communications cables in locations subject to excessive dirt and dust or to oil mist or other contaminants. 6 - 2 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 227: Fh-1000/2000/3000/5000 Series

    *2. OFF current and OFF voltage: Those mean the current or voltage to turn OFF from ON. The OFF voltage value is the potential difference between COMIN and each input terminal 6 - 3 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 228 OFF leakage current 0.2 mA max. *1. The current value must be the specified load current or lower. Exceeding the specified current value may cause damage of the output circuit. 6 - 4 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 229 Refer to the XW2R Series catalog (Cat. No. G077) for details.  XW2Z-S013- Unfused part Fused part (70) (30) (70) (15) Cable mark *1. Cable is available in 2 m/5 m. 6 - 5 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 230 Terminal assignments and signal names should be set according to the FH Sensor Controller's operation mode settings. Verify that the wiring conforms to that. Additional Information For Operation Mode, refer to the Setting the Operation Mode in Vision System FH/FZ5 Series (Cat. No. Z365). XW2R-34GD-T...
  • Page 231 *3. This is the signal used when using a strobe signal for the FH Sensor Controller. *4. Error signal which is used Line 0 to 8. *5. Do not connect anything for Unused. 6 - 7 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 232 Internal Specification for NPN Connection Item Specifications Internal circuit COM IN diagram Each input terminal b) Internal Specification for PNP Connection Item Specifications Internal circuit Each input terminal diagram COM IN 6 - 8 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 233 Internal circuit COM IN diagram Load Each output terminal COM OUT b) Internal Specification for PNP Connection Item Specifications Internal circuit COM OUT diagram Each output terminal Load COM IN 6 - 9 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 234: Fh-L Series

    *2. OFF current and OFF voltage: Those mean the current or voltage to turn OFF from ON. The OFF voltage value is the potential difference between COMIN and each input terminal. 6 - 10 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 235 OFF leakage current 0.2 mA max. *1. The current value must be the specified load current or lower. Exceeding the specified current value may cause damage of the output circuit. 6 - 11 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 236 Refer to the XW2R Series catalog (Cat. No. G077) for details.  XW2Z-S013- Unfused part Fused part (70) (30) (70) (15) Cable mark *1. Cable is available in 2 m/5 m. 6 - 12 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 237 SHTOUT0 Gray STGOUT1 Gray STGOUT2 Gray STGOUT3 Gray Vacant Green Vacant Gray Vacant Gray Vacant Gray Vacant Gray Vacant Green Vacant Gray Vacant Gray Vacant Gray COMOUT0 Gray COMOUT1 6 - 13 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 238 Gray Green Gray Gray DO10 Gray DO11 Gray DO12 Green DO13 Gray DO14 Gray DO15 Gray COMOUT2 Gray COMOUT3 Note When the signal is vacant, do not connect anything. 6 - 14 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 239 Internal Specification for NPN Connection Item Specifications Internal circuit COM IN diagram Each input terminal b) Internal Specification for PNP Connection Item Specifications Internal circuit Each input terminal diagram COM IN 6 - 15 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 240 Internal circuit COM IN diagram Load Each output terminal COM OUT b) Internal Specification for NPN Connection Item Specifications Internal circuit COM OUT diagram Each output terminal Load COM IN 6 - 16 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 241: Npn Input/Output For Fz5 Series

    *2. OFF current and OFF voltage: Those mean the current or voltage to turn OFF from ON. The OFF voltage value is the potential difference between COMIN and each input terminal. 6 - 17 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 242 When STGOUT0 to 3 are used, connect the COM IN terminal. Item Specifications Output voltage 12 to 24 VDC ±10% Load current 45 mA max. ON residual voltage 2 V max. OFF leakage current 0.2 mA max. 6 - 18 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 243 Connect the parallel I/O cable (FZ-VP or FZ-VPX (optional)) ensuring minimum bend radius or larger. LCD integrated type FZ-VP (2 m, 5 m, min. bending radius: 75 mm) Wire Color No. mark FZ-VPX (2 m, 5 m, min. bending radius: 75 mm) 6 - 19 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 244 Terminal assignments and signal names should be set according to the FH Sensor Controller's opera- tion mode settings. Verify that the wiring conforms to that. Additional Information For Operation Mode, refer to the Setting the Operation Mode in Vision System FH/FZ5 Series (Cat. No. Z365). Mark...
  • Page 245 Internal circuit COM IN diagram Each input terminal b) [Input] Applicable signals/ STEP0/ENCTRIG_Z0, STEP1/ENCTRIG_Z1, ENCTRIG_A0 to 1, ENCTRIG_B0 to 1 Item Specifications Internal circuit diagram COM IN Each input terminal 6 - 21 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 246 Specifications Internal circuit FZ5-600 Series/ diagram FZ5-1100 Series: COM IN Load Each output terminal COM OUT FZ5-800 Series/ COM IN FZ5-1200 Series: Load Load Each output terminal COM OUT 6 - 22 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 247: Pnp Input/Output For Fz5 Series

    *2. OFF current and OFF voltage: Those mean the current or voltage to turn OFF from ON. The OFF voltage value is the potential difference between COMIN and each input terminal. 6 - 23 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 248 When STGOUT0 to 3 are used, connect the COMIN terminal. Item Specifications Output voltage 12 to 24 VDC ±10% Load current 45 mA max. ON residual voltage 2 V max. OFF leakage current 0.2 mA max. 6 - 24 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 249 Connect the parallel I/O cable (FZ-VP or FZ-VPX (optional)) ensuring minimum bend radius or larger. LCD integrated type FZ-VP (2 m, 5 m, min. bending radius: 75 mm) Wire Color No. mark FZ-VPX (2 m, 5 m, min. bending radius: 75 mm) 6 - 25 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 250 Terminal assignments and signal names should be set according to the FH Sensor Controller's opera- tion mode settings. Verify that the wiring conforms to that. Additional Information For Operation Mode, refer to the Setting the Operation Mode in Vision System FH/FZ5 Series (Cat. No. Z365). Mark...
  • Page 251 Internal circuit diagram Each input terminal COM IN  [Input] Applicable signals: STEP0/ENCTRIG_Z0, STEP1/ENCTRIG_Z1, ENCTRIG_A0 to 1, ENCTRIG_B0 to 1 Item Specifications Internal circuit diagram Each input terminal COM IN 6 - 27 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 252 Item Specifications Internal circuit diagram FZ5-600 Series/ COM OUT FZ5-1100 Series: Each output terminal Load COM IN FZ5-800 Series/ COM OUT FZ5-1200 Series: Each output terminal Load COM IN 6 - 28 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 253: Fz5-L Series

    Connect the parallel I/O cable (FZ-VP or FZ-VPX (optional)) ensuring minimum bend radius or larger. • FZ-VP (2 m, 5 m, min. bending radius: 75 mm) • FZ-VPX (2 m, 5 m, min. bending radius: 75 mm) 6 - 29 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 254 ON during processing GATE0 Yellow Black ■■■ ON for the set output time Pink Black ■■■ Overall judgement result READY0 Orange Black ■■■■ ON when image input is allowed 6 - 30 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 255 *1. In camera 2ch type, only STGOUT0 and STGOUT1 can be used. Note 1. The wire color and the mark correspond to FZ-VP. Ask your OMRON sales representative for details. 2. No. corresponds to the terminal number of FZ-VPX. 6 - 31 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 256  NPN I/O type: FZ5-L350/FZ5-L350-10 +24 V 24 VDC Each input signal Controller Each output signal  PNP I/O type: FZ5-L355/FZ5-L355-10 Each output signal Each input signal Controller +24 V 24 VDC 6 - 32 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 257: Other (Parallel Converter Cable)

    6-1-7 Other (Parallel Converter Cable) When you change to connect the F series, FZ5 series, or FZ5-L series to FH series Sensor Controller, you can convert by using the appropriate parallel converter cable of FH-VPX series under the usable condition.
  • Page 258 Connect to the parallel port CN2 of the FH Sensor Con- troller. It is immune to breakdown. Connect to the Parallel I/O cable FZ-VP.  Cable (FH-VPX-FZ) (Unit: mm) (35) (20) 6 - 34 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 259 RUN0 BUSY0 BUSY0 GATE0 GATE0 READY0 READY0 DO10 DO10 DO12 DO12 DO14 DO14 DO15 DO15 Note COMOUT is unified in 1 system with shorting PIN No.13, No.17, and No.25. 6 - 35 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 260 Disposable to use the power source of FH series. Connect the other power source to CN4. Recommendation: S8VS series 24 VDC. *1. COM terminal polarity of NPN/PNP COMIN COMOUT 6 - 36 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 261 6 I/O Interface  Cable (FH-VPX-FZL) (Unit: mm) (35) (20) 6 - 37 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 262 Not assigned Not assigned DO11 DO11 DO13 DO13 RESET Not assigned Not assigned STEP0 STEP0/ENCTRIG,Z0 DSA0 DSA0 STGOUT0 STGOUT0/SHTOUT0 STGOUT2 STGOUT2 RUN/BUSY1 RUN0 BUSY0 BUSY0 GATE0 GATE0 READY0 READY0 6 - 38 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 263 Note 1. PIN_No.1 of CN4 is unified in 1 system with shorting COMIN0-2 of FH series. 2. PIN_No.2 of CN4 is unified in 1 system with shorting COMOUT0-3 of FH series. 6 - 39 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 264 Connect to the parallel port CN2 of the FH Sensor Con- troller. It is immune to breakdown. Connect to the Parallel I/O cable F160-VP.  Cable (Unit: mm) 10.3 6 - 40 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 265 ERROR ERROR0 GATE GATE0 COMOUT1 COMOUT COMOUT2 COMOUT DO10 DO10 DO12 DO12 DO14 DO14 COMOUT3 COMOUT Note COMOUT is unified in 1 system with shorting B11, B16, and B20. 6 - 41 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 266 Connect to the parallel port CN2 of the FH Sensor Con- troller. It is immune to breakdown. Connect to the Parallel I/O cable F160-VP.  Cable (Unit: mm) 10.3 6 - 42 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 267 ERROR0 GATE GATE0 COMOUT1 COMOUT0 COMOUT2 COMOUT1 DO10 DO10 DO12 DO12 DO14 DO14 COMOUT3 COMOUT2 COMOUT3 Note COMOUT is unified in 1 system with shorting B11, B16, and B20. 6 - 43 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 268: Encoder Interface

    (When using an I/O cable, model FH-VR 1.5M) *1. Value when the terminal resistance function is used. *2. Use this interface as paying attention to the cable length and response frequency of the encoder used. 6 - 44 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 269 Signal: Ch2 B-Phase(+) ENC1 B- Pink/Red Signal: Ch2 B-Phase(-) ENC1 GND Blue/Red Power: Signal ground for Ch2 (0 V) ENC1 Z+ Yellow Signal: Ch2 Z-Phase(+) ENC1 Z- Yellow/Red Signal: Ch2 Z-Phase(-) 6 - 45 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 270 Pink/Red (ENC1 B-) -B phase 120 Ω Pink (ENC1 B+) +B phase Yellow/Red (ENC1 Z-) -Z phase 120 Ω Yellow (ENC1 Z+) +Z phase Blue/Red (ENC1 GND) Line driver encoder 6 - 46 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 271: Ethercat Interface

    • When selecting a connector, confirm that it is applicable to the cable that will be used. Confirm the following items: Conductor size, conductor type (solid wire or twisted wire), number of twisted pairs (2 or 4), outer diameter, etc. 6 - 47 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 272 Wire color Wire color Pin No. White·Green White·Green Green Green White·Orange White·Orange Blue Blue White·Blue White·Blue Orange Orange White·Brown White·Brown Brown Brown Connector hood Shielded cable Shielded cable Connector hood 6 - 48 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 273: Ethernet Interface

    • Do not lay the communications cables in locations subject to high temperatures or high humidity. • Do not lay the communications cables in locations subject to excessive dirt and dust or to oil mist or other contaminants. 6 - 49 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 274: Fh-1000/2000/3000/5000 Series

    • When selecting a connector, confirm that it is applicable to the cable that will be used. Confirm the following items: Conductor size, conductor type (solid wire or twisted wire), number of twisted pairs (2 or 4), outer diameter, etc. 6 - 50 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 275 Connects the shield of its both ends to each of connector hoods. Connects the shield of only one side of switching hub to connector hoods. • 1000BASE-T Connects the shield of its both ends to each of connector hoods. 6 - 51 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 276: Fh-L Series

    Input/output Communication data DC - BI_DC - Input/output Communication data DB - BI_DB - Input/output Communication data DD + BI_DD + Input/output Communication data DD - BI_DD - Input/output 6 - 52 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 277 Connects the shield of its both ends to each of connector hoods. Connects the shield of only one side of switching hub to connector hoods. • 1000BASE-T Connects the shield of its both ends to each of connector hoods. 6 - 53 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 278: Fz5 Series

    • Connect the shields at both ends of the cables to connector hoods. Connect only the shield at the end of the cable on the Ethernet switch side to the connector hood. 6 - 54 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 279: Fz5-L Series

    Input/output Communication data DC - BI_DC - Input/output Communication data DB - BI_DB - Input/output Communication data DD + BI_DD + Input/output Communication data DD - BI_DD - Input/output 6 - 55 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 280 Connects the shields of both its ends to each of the connector hoods. Connects the shield of only one side of switching hub to connector hoods. • 1000BASE-T Connects the shield of both its ends to each of the connector hoods. 6 - 56 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 281: Serial Interface

    • Maximum cable length is 15 m. How to Connect • Align the connector with the socket and press it straight into place, then secure it with the screws on both sides of the connector. 6 - 57 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 282: Fh-1000/2000/3000/5000 And Fh-L Series

    • The pin numbering will differ depending on type and model of the connected external device. Sensor Controller External device to be connected Signal name Pin No. Pin No. Signal name RS/CS control cannot be used Use a shielded cable. 6 - 58 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 283: Fz5 Series

    6 I/O Interface 6-5-3 FZ5 Series RS-232C and RS-422 are used in FZ5 series in common. Input and output Connector Prepare the suitable connector. Recommended connector is the following table. Manufacturer Model Plug OMRON Corporation XM3A-0921 Hood OMRON Corporation XM2S-0911 Pin Layout D-Sub9 Male type connector is used in Sensor Controller.
  • Page 284: Fz5-L Series

    • The pin numbering will differ depending on type and model of the connected external device. External device to be connected Controller Signal name Pin No. Pin No. Signal name RS/CS control cannot be used. Use a shielded cable. 6 - 60 Vision System FZ5 series Hardware Setup Manual (Z423)
  • Page 286 Hoffman Estates, IL 60169 U.S.A. Tel: (31) 2356-81-300 Fax: (31) 2356-81-388 Tel: (1) 847-843-7900 Fax: (1) 847-843-7787 ©OMRON Corporation 2019-2022 All Rights Reserved. OMRON ASIA PACIFIC PTE. LTD. OMRON (CHINA) CO., LTD. In the interest of product improvement, 438B Alexandra Road, #08-01/02 Alexandra Room 2211, Bank of China Tower, specifications are subject to change without notice.

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