Page 1 Vision Sensor FH/FZ5 Series Vision System Hardware Setup Manual FH-1 FH-1- FH-3 FH-3- FH-L FH-L- FZ5-6 FZ5-6- FZ5-8 FZ5-8- FZ5-11 FZ5-11- FZ5-12 FZ5-12- FZ5-L35 FZ5-L35- Z366-E1-05...
Page 2 Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Page 3: Introduction
Introduction Introduction Thank you for purchasing an FH series/FZ5 series Sensor Controller. This manual contains information that is necessary to use the FH series/FZ5 series Sensor Controller. Please read this manual and make sure you understand the functionality and performance of the FH series/FZ5 series Sensor Controller before you attempt to use it in a control system.
Page 4: Relevant Manuals
Relevant Manuals Relevant Manuals The following table provides the relevant manuals for the FH/FZ5-series. Read all of the manuals that are relevant to your system configuration and application before you use the FH/FZ5-series. Manual Basic information Information Reference Matrix Overview of FZ/FZ5 series ...
Page 5 Relevant Manuals Manual Basic information Information Reference Matrix Connecting the Controller EtherCAT  EtherNet/IP    Ethernet RS-232C Parallel interface Helpful Functions EtherCAT  EtherNet/IP  Ethernet RS-232C Parallel interface Troubleshooting and Problem Solving  Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 6: Manual Structure
Manual Structure Manual Structure Page Structure The following page structure is used in this manual. Level 1 heading 4 Installation and Wiring Level 2 heading Level 3 heading Mounting Units Level 2 heading Gives the current Level 3 heading headings. 4-3-1 Connecting Controller Components The Units that make up an NJ-series Controller can be connected simply by pressing the Units together...
Page 7: Special Information
Manual Structure Special Information Special information in this manual is classified as follows: Precautions for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product. Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance. Additional Information Additional information to read as required.
Page 8 Manual Structure Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 9: Sections In This Manual
Sections in this Manual Sections in this Manual Confirm the Package Overview of FH/FZ5 series Configuration Handling and Installation Environment Setup and Wiring I/O Interface Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 10: Table Of Contents
CONTENTS CONTENTS Introduction ......................1 Intended Audience............................1 Applicable Products ............................. 1 Relevant Manuals ..................... 2 Manual Structure ...................... 4 Page Structure ............................. 4 Special Information ............................5 Sections in this Manual ................... 7 Terms and Conditions Agreement ................ 12 Warranty, Limitations of Liability ........................
Page 11 CONTENTS Section 2 Overview of FH/FZ5 series Overview of System ......................2-2 2-1-1 Basic System of Measurement ....................2-2 2-1-2 FH-1000/FH-3000 Series......................2-4 2-1-3 FH-L Series..........................2-5 2-1-4 FZ5 Series ..........................2-5 2-1-5 FZ5-L Series ..........................2-6 System Configuration ......................2-7 2-2-1 FH-1000/FH-3000 Series......................
Page 12 CONTENTS Section 4 Handling and Installation Environment All Series ..........................4-2 FH-1000/FH-3000 Series......................4-4 FH-L Series..........................4-5 FZ5 Series ..........................4-6 FZ5-L Series ........................... 4-7 Section 5 Setup and Wiring When turning ON and OFF ....................5-3 5-1-1 All Series ............................. 5-3 5-1-2 FH-1000/FH-3000 Series ......................
Page 13 CONTENTS Section 6 I/O Interface Parallel Interface........................6-2 6-1-1 All Series............................. 6-2 6-1-2 FH-1000/FH-3000 Series......................6-3 6-1-3 FH-L Series..........................6-10 6-1-4 NPN Input/Output for FZ5 Series....................6-17 6-1-5 PNP Input/Output for FZ5 Series....................6-23 6-1-6 FZ5-L Series ..........................6-29 6-1-7 Other (Parallel Converter Cable) ....................
Page 14: Terms And Conditions Agreement
Omron’s exclusive warranty is that the Products will be free from defects in materials and workman- ship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
Page 15: Application Considerations
Disclaimers Performance Data Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual perfor- mance is subject to the Omron’s Warranty and Limitations of Liability.
Page 16: Safety Precautions
Safety Precautions Safety Precautions  Symbols and the meanings for safety precautions described in this manual. The following notation is used in this manual to provide precautions required to ensure safe usage of a Sensor Controller. The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions.
Page 17 Safety Precautions  Alert statements in this Manual WARNING This product must be used according to this manual and Instruction Sheet. Failure to observe this may result in impairment of functions and perfor- mance of the product. This product is not designed or rated for ensuring safety of persons. Do not use it for such purposes.
Page 18: Precautions For Safe Use
(d) Applications under conditions and environment not described in specifications *1. In addition to the applications listed from (a) to (d) above, Omron products (see definition) are not intended for use in vehicles designed human transport (including two wheel vehicles). Please do NOT use Omron prod- ucts for vehicles designed human transport.
Page 19 Precautions for Safe Use Power Supply and Wiring • Make sure to use the product with the power supply voltage specified by catalogue, this manual, or Instruction sheet. • Do not connect AC power supply. If AC power source is connected, possible to cause of failure. •...
Page 20 • Do not attempt to dismantle, repair, or modify the product. • Should you notice any abnormalities, immediately stop use, turn OFF the power supply, and contact your OMRON representative. • While the power is ON or immediately after the power is turned OFF, the Sensor Controller and cam- era case are still hot.
Page 21: Precautions For Correct Use
Precautions for Correct Use Precautions for Correct Use Installation and Storage Sites for FH-1000, FH-3000, FZ5-1200, FZ5-1100, FZ5-800, FZ5-600, FZ5-L Series Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to +50°C •...
Page 22 Precautions for Correct Use Ambient Temperature • For good heat dissipation, keep the distance written this manual or Instruction sheet. • Do not install the product immediately above significant heat sources, such as heaters, transformers, or large-capacity resistors. • Do not let the ambient temperature exceed an operating temperature range. •...
Page 23 Precautions for Correct Use Maintenance • Turn OFF the power and ensure the safety before maintenance. • Clean the lens with a lens-cleaning cloth or air brush. • Lightly wipe off dirt with a soft cloth. • Dirt on the image element must be removed using an air brush. •...
Page 24: Regulations And Standards
Regulations and Standards Regulations and Standards All Series Using Product Outside Japan This regulation applies to FH/FZ5 sensor controller and peripheral devices. If you export (or provide a non-resident with) this product or a part of this product that falls under the category of goods (or technologies) specified by the Foreign Exchange and Foreign Trade Control Law as those which require permission or approval for export, you must obtain permission or approval or service transaction permission) pursuant to the law.
Page 25: Fh-1000 And Fh-3000 Series
• If the level of disturbance of the video is such that characters on the monitor are readable, the test is a pass. • This product complies with EC/EU Directives. EMC-related performance of the OMRON devices that comply with EC/EU Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed.
Page 26: Fh-L Series
• If the level of disturbance of the video is such that characters on the monitor are readable, the test is a pass. • This product complies with EC/EU Directives. EMC-related performance of the OMRON devices that comply with EC/EU Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed.
Page 27: Fz5 And Fz-L Series
• If the level of disturbance of the video is such that characters on the monitor are readable, the test is a pass. • This product complies with EC/EU Directives. EMC-related performance of the OMRON devices that comply with EC/EU Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed.
Page 28: Related Manuals
Related Manuals Related Manuals The followings are the manuals related to this manual. Use these manuals for reference. Name of Manual Man.No. Model Purpose Contents Vision System FH Instruction 9607479-9 FH-1 To confirm the safety and Describes the definitions of basic Sheet usage precautions of the terms, meaning of signal words, and...
Page 29: Terminology
Terminology Terminology Term Definition FH series All FH series model names as follows: FH-1, FH-1-, FH-3, FH-3-, FH-L, FH-L- FH-1000 series All FH-1 series model names as follows: FH-1, FH-1- FH-3000 series All FH-3 series model names as follows: FH-3, FH-3- FH-L series All FH-L...
Page 30 Terminology Term Definition Scene A unit for changing the measurement flow that consists of a combination of pro- cessing items. “Scene” is used because of the correspondence to the scene (i.e., type of measure- ment object and inspection contents) where measurements are performed. A scene is created for each measurement or measurement contents.
Page 31 Terminology Term Definition multi-input function A function that is used to consecutively and quickly input images. It allows the next STEP signal to be acknowledged as soon as the image input pro- cessing is completed. There is no need to wait for measurement processing to be completed.
Page 32 Terminology Term Definition 2's complement Binary numbers are generally used to represent negative numbers. Negative numbers are expressed by "Inverting all bits of a positive number and adding 1 to the result". (Example) "−1" is expressed as 2's complement "−1" can be calculated by "0-1". (In the case of 1, minus 1) 00000000 (= 0) 00000001 (= 1)
Page 33: Revision History
Revision History Revision History A manual revision code appears as a suffix to the catalog number on the front and back covers of the manual. Z366-E1-05 Cat. No. Revision code Revision code Date Revised content April 2016 Original production August 2016 Corrected mistakes.
Page 34 Revision History Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 35: Confirm The Package
Confirm the Package 1-1 Sensor Controller ..........1-2 1-1-1 FH-1...
Page 36: Sensor Controller
1 Confirm the Package Sensor Controller First, please check to see if the package has all the necessary Sensor Controller parts. 1-1-1 FH-1 / FH-3 Series • Sensor Controller: 1 FH-1 or FH-3: 1 • Instruction Sheet (Japanese and English): 1 •...
Page 37: Fh-1-20 / Fh-3-20 Series
1 Confirm the Package 1-1-3 FH-1-20 / FH-3-20 Series • Sensor Controller: 1 FH-1-20 or FH-3-20: 1 • Instruction Sheet (Japanese and English): 1 • Instruction Installation Manual for FH series: 1 • General Compliance Information and Instructions for EU: 1 •...
Page 38: Fh-L-10 Series
1 Confirm the Package 1-1-5 FH-L-10 Series • Sensor Controller: 1 FH-L-10: 1 • Instruction Sheet (Japanese and English): 1 • Instruction Installation Manual for FH-L series: 1 • General Compliance Information and Instructions for EU: 1 • Power source: 1 (male) FH-XCN-L: 1 1-1-6 FZ5-12...
Page 39: Fz5-L35 Series
1 Confirm the Package 1-1-7 FZ5-L35 Series • Sensor Controller: 1 FZ5-L35: 1 • Instruction Sheet (Japanese and English): 1 • General Compliance Information and Instructions for EU: 1 1-1-8 FZ5-L35-10 Series • Sensor Controller: 1 FZ5-L35-10: 1 • Instruction Sheet (Japanese and English): 1 •...
Page 40: Sold Separately
1 Confirm the Package Sold Separately 1-2-1 Cameras and Related Camera Color / Image Appearance Type Description Mono- Acquisition Model Reference chrome Time 12 megapixels Color FH-SC12 (Up to four cameras can be High-speed Digital connected to one Controller. CMOS Cameras Up to eight cameras other 25.7 ms Mono-...
Page 41 1 Confirm the Package Camera Mounting Fitting Appearance Description Model Reference For Intelligent Compact Digital Cam- Mounting Bracket FQ-XL Precise Mounting Brackets FQ-XL2 Polarizing Filter Attachment (Pack- FQ-XF1 aged item) Mounting Bracket for FZ-S FZ-S-XLC Mounting Bracket for FZ-S2M FZ-S2M-XLC Mounting Bracket for FZ-SH...
Page 42: Monitor
1 Confirm the Package 1-2-2 Monitor Touch Panel Monitor and Cables Appearance Description Model Reference Touch Panel Monitor 12.1 inches FH-MT12 For FH Sensor Controllers *1. FH Series Sensor Controllers version 5.32 or higher is required. Appearance Description Model Reference DVI-Analog Conversion Cable for Touch Panel Monitor FH-VMDA M Cable length: 2 m, 5 m or 10 m...
Page 43: Accessories
1 Confirm the Package 1-2-4 Accessories Appearance Description Model Reference USB Memory 2 GB FZ-MEM2G 8 GB FZ-MEM8G SD memory card HMC-SD291 2 GB HMC-SD491 4 GB USB/Monitor Switcher FZ-DU Mouse Driverless wired mouse (A mouse that requires the mouse driver to be installed is not supported.) EtherCAT junction 3 port Power supply voltage:...
Page 44: Cable
Parallel I/O Cable for Connector-terminal Conversion Unit XW2Z-EE Cable length: 0.5 m, 1 m, 1.5 m, 2 m, 3 m, 5 m Connector-Terminal Block Conversion Units can be connected (Recommended Connector-Terminal Block Conversion Unit: OMRON XW2R-34GD-T) Connector-Terminal Block Conversion Units, General-purpose devices XW2R-34GD-T Encoder Cable for line-driver FH-VR 1.5M...
Page 45 Wire Gauge and Number Cables Kuramo Electric Co. KETH-PSB-OMR of Pairs: Nihon Electric PNET/B AWG22, 2-pair Cable Wire&Cable Co.,Ltd. RJ45 Assembly OMRON XS6G-T421-1 Connector For EtherNet/IP Wire Gauge and Number Cables Fujikura Ltd. F-LINK-E 0.5mm × 4P of Pairs: RJ45...
Page 46: Software
*2*3 Ver.1. Note 1. Site licenses are available for users who will run Sysmac Studio on multiple computers. Ask your OMRON sales representative for details. 2. Sysmac Studio version 1.07 or higher supports the FH Series. Sysmac Studio does not support the FZ5 Series.
Page 47 Overview of FH/FZ5 series 2-1 Overview of System ..........2-2 2-1-1 Basic System of Measurement .
Page 48: Overview Of System
2 Overview of FH/FZ5 series Overview of System 2-1-1 Basic System of Measurement An FH/FZ5 series Sensor Controller uses pre-built packages that contain all the processing tasks (for image input, measurement processing, displays, outputs, etc.) that are required for vision inspections. You arrange these packaged processes in order of execution of the vision inspection.
Page 49 2 Overview of FH/FZ5 series Concept of Measurement Processing When the FH/FZ5 receives a measurement trigger from the PLC or other external device, the image input from a Camera, measurement processing, and output of measurement results (e.g., OK/NG judgement results) are executed in the order that those processing items are registered in the measure- ment flow.
Page 50: Fh-1000/Fh-3000 Series
With a maximum of 8 camera connections possible, high-speed image transfer, faster than previously available, is now possible than herebefore. OMRON provides Sysmac device which unified communication specification or deigned User Interface specification. Vision System FH-1000 and FH-3000 series can be easily connected Sysmac device, i.e.
Page 51: Fh-L Series
2 Overview of FH/FZ5 series 2-1-3 FH-L Series Vision System FH-L series is the small, low-cost, and BOX type Sensor Controller. This series includes the necessary function for assembling machine and safety, reliability, and maintainability of a machine embedded controller. This series supports a maximum of 4 camera connections, making high-speed image transfer, faster than previously available, possible.
Page 52: Fz5-L Series
2 Overview of FH/FZ5 series 2-1-5 FZ5-L Series Vision System FZ5-L series is a low-cost, BOX type Sensor Controller with added positioning and inspection functionality not available in the FZ4 series. 2 - 6 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 53: System Configuration
59 mm) controllers with a single monitor or touch panel monitor, please make sure to use an appropriate product. Recommended model by OMRON: FZ-DU Power Supply Input Device The power supply connected to FH Sensor Controller varies depending...
Page 54: Fh-L Series
59 mm) controllers with a single monitor or touch panel monitor, please make sure to use an appropriate product. Recommended model by OMRON: FZ-DU Power Supply Input Device The power supply connected to FH Sensor Controller varies depending...
Page 55: Fz5-600/Fz5-800/Fz5-1100/Fz5-1200 Series
FZ-MEM2G FZ-SQ100F/FZ-SQ100N on the number of connected cameras FZ-MEM8G and types for various consumption current types. Select accordingly. FZ5-600/FZ5-1100 Series Recommended Model by OMRON: S8VS series Camera with Lighting FZ5-800/FZ5-1200 Series Recommended Model by OMRON: Lighting controller S8VK-G/S8VS series FLV-TCC1/FLV-TCC4...
Page 56: Fz5-L Series
The power supply connected to FZ5 Sensor Controller differs depending on the number of connected cameras and types for various consumption current types. Select accordingly. Recommended Model by OMRON: S8VS series Input Device Mouse, Keyboard (Commercially available USB devices) 2 - 10...
Page 57: Flow Of Use Procedure
2 Overview of FH/FZ5 series Flow of Use Procedure The following table shows the flow for using the FH/FZ5. Procedure Description Reference Section 4 Handling and Installation Environment Installation and Wiring Section 5 Setup and Wiring ↓ 5-1 When turning ON and Turning ON Power OFF on page 5-3 ↓...
Page 58 2 Overview of FH/FZ5 series Procedure Description Reference Vision System FH/FZ5 Execute test measurements. series User's Manual (Cat. (In the Main Window (layout 0), click the [Measure] button.) No. Z365) ↓ Vision System FH/FZ5 series Processing Item Testing Adjust the parameters for each processing item. Function Reference Man- ual (Cat.
Page 59 Configuration 3-1 Sensor Controller ..........3-2 3-1-1 FH-1000/FH-3000 Series .
Page 60: Sensor Controller
FZ-S series All of the FZ-S series cameras are connectable. camera Camera I/F OMRON I/F Possible Number of Cap- Refer to About Number of Logging Images or About Max. Number of Loading tured Images Images during Multi-input in the Vision System FH/FZ5 series User's Manual (Cat.
Page 61 3 Configuration Sensor Controller Series FH-3000 series FH-1000 series Type High-speed Controller (4 cores) Standard Controller (2 cores) Sensor Controller Model FH-3050 FH-3050-10 FH-3050-20 FH-1050 FH-1050-10 FH-1050-20 Serial Communication RS-232C × 1 Ethernet Protocol Non-procedure (TCP/UDP) Communi- 1000BASE-T × 1 1000BASE-T × 2 1000BASE-T ×...
Page 62 3 Configuration Sensor Controller Series FH-3000 series FH-1000 series Type High-speed Controller (4 cores) Standard Controller (2 cores) Sensor Controller Model FH-3050 FH-3050-10 FH-3050-20 FH-1050 FH-1050-10 FH-1050-20 When con- Connected to 5.0 A max. 5.4 A max. 6.4 A max. 4.7 A max. 5.0 A max.
Page 63 3 Configuration Component Names and Functions Connector name Description SD memory card Install the SD memory card. Do not plug or unplug the SD memory card during installation con- measurement operation. Otherwise measurement time may be affected or data nector may be destroyed.
Page 64 3 Configuration LED name Description POWER LED Lit while power is ON. ERROR LED Lit when an error has occurred. RUN LED Lit while the layout turned on output setting is displayed. ACCESS LED Blinks while the internal nonvolatile memory is accessed. SD POWER LED Lit while power is supplied to the SD memory card and the card is usable.
Page 65 3 Configuration Dimensions Sensor Controllers FH-series Box-type FH-3050/-3050-10/-3050-20 FH-1050/-1050-10/-1050-20 * The 2-camera type has only two camera connectors, and the 8-camera type has eight camera connectors. * The 2-camera type has only one Ethernet connectors. Four, M4 mounting holes Four, M4 mounting holes with a depth of 4.5 mm with a depth of 4.5 mm 19.5...
Page 66: Fh-L Series
FZ-S series camera All of the FZ-S series cameras are connectable. Main Func- Camera I/F OMRON I/F tions Possible Number of Captured Images Refer to About Number of Logging Images or About Max. Num- ber of Loading Images during Multi-input in the Vision System Possible Number of Logging Images to FH/FZ5 series User's Manual (Cat.
Page 67 3 Configuration Sensor Controller Series FH-L series Type Lite Controller Sensor Controller Model FH-L550 FH-L550-10 Power-supply voltage 20.4 VDC to 26.4 VDC When con- Connected to 2 cameras 3.5 A max. 3.7 A max. nected to a Connected to 4 cameras 5.9 A max.
Page 68 3 Configuration Component Names and Functions LED name Description PWR LED Lit while power is ON. ERROR LED Lit when an error has occurred. RUN LED Lit while the layout turned on output setting is displayed. ACCESS LED Blinks while the internal nonvolatile memory is accessed. SD PWR LED Lit while power is supplied to the SD memory card and the card is usable.
Page 69 3 Configuration Connector name Description SD memory card installation Install the SD memory card. Do not plug or unplug the SD memory connector card during measurement operation. Otherwise measurement time may be affected or data may be destroyed. USB 2.0 connector Connects to USB 2.0.
Page 70 Four, M4 mounting holes with a depth of 6.5 mm 61.6 (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 12 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 71: Fz5-600/Fz5-800/Fz5-1100/Fz5-1200 Series
FZ-S series camera All of the FZ-S series cameras are connectable. Main Func- Camera I/F OMRON I/F tions Possible Number of Captured Images Refer to About Number of Logging Images or About Max. Num- ber of Loading Images during Multi-input in the Vision System Possible Number of Logging Images to FH/FZ5 series User's Manual (Cat.
Page 72 3 Configuration Sensor Controller Series FZ5-1200 series Type High-speed Controller Sensor Controller Model FZ5-1200 FZ5-1205 FZ5-1200-10 FZ5-1205-10 When con- Connected to 2 cameras 5.0 A max. 7.5 A max. nected to a Connected to 4 cameras Current Controller Connected to 8 cameras consump- When not Connected to 2 cameras...
Page 73 FZ-S series camera All of the FZ-S series cameras are connectable. Main Func- Camera I/F OMRON I/F tions Possible Number of Captured Images Refer to About Number of Logging Images or About Max. Num- ber of Loading Images during Multi-input in the Vision System Possible Number of Logging Images to FH/FZ5 series User's Manual (Cat.
Page 74 3 Configuration Sensor Controller Series FZ5-1200 series Type High-speed Controller Sensor Controller Model FZ5-1200 FZ5-1205 FZ5-1200-10 FZ5-1205-10 Ambient temperature range Operating: 0°C to 45°C (When the Built-in FAN is set to slow rotation.) Operating: 0°C to 50°C (When the Built-in FAN is set to fast rotation.) Storage: -20 to +65°C Ambient humidity range Operating and Storage: 35 to 85%RH (with no condensation)
Page 75 Main Func- connectable camera is 2.) tions Camera I/F OMRON I/F Possible Number of Captured Images Refer to About Number of Logging Images or About Max. Num- ber of Loading Images during Multi-input in the Vision System Possible Number of Logging Images to FH/FZ5 series User's Manual (Cat.
Page 76 3 Configuration Sensor Controller Series FZ5-800 series Type Standard Controller Sensor Controller Model FZ5-800 FZ5-805 FZ5-800-10 FZ5-805-10 Built-in FAN Ambient temperature range Operating: 0°C to 45°C (When the built-in FAN is set to slow rotation.) Operating: 0°C to 50°C (When the built-in FAN is set to fast rotation.) Storage: -20 to +65°C Ambient humidity range...
Page 77 (When the 5 megapixel camera is connected, the maximum tions connectable camera is 2.) Camera I/F OMRON I/F Possible Number of Captured Images Refer to About Number of Logging Images or About Max. Num- ber of Loading Images during Multi-input in the Vision System Possible Number of Logging Images to FH/FZ5 series User's Manual (Cat.
Page 78 3 Configuration Sensor Controller Series FZ5-600 series Type Standard Controller Sensor Controller Model FZ5-600 FZ5-605 FZ5-600-10 FZ5-605-10 Ambient temperature range Operating: 0°C to 45°C (When the built-in FAN is set to slow rotation.) Operating: 0°C to 50°C (When the built-in FAN is set to fast rotation.) Storage: -20 to +65°C Ambient humidity range...
Page 79 Monitor connector (ana- For FZ5-600/FZ5-1100 series, cannot connect the monitor. log RGB) For use this connector, contact OMRON representative. FZ5-800 Series/FZ5-1200 Series: Connect monitor. RS-232C/RS-422 con- Connect an external device such as a personal computer or PLC.
Page 80 * The size of the 2-camera type is 83. (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 22 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 81: Fz5-L Series
(When the 5 megapixels camera is connected, the maximum tions connectable camera is 2.) Camera I/F OMRON I/F Possible Number of Captured Images Refer to About Number of Logging Images or About Max. Num- ber of Loading Images during Multi-input in the Vision System Possible Number of Logging Images to FH/FZ5 series User's Manual (Cat.
Page 82 3 Configuration Sensor Controller Series FZ5-L series Type Standard Controller Sensor Controller Model FZ5-L350 FZ5-L355 FZ5-L350-10 FZ5-L355-10 When con- Connected to 2 cameras 4.0 A max. 5.5 A max. nected to a Connected to 4 cameras Controller Current Connected to 8 cameras consump- When not Connected to 2 cameras...
Page 83 3 Configuration Component Names and Functions (10) Connector name Description POWER LED Lit while power is ON. RUN LED Lit while the layout turned on output setting is displayed. ERROR LED Lit when an error has occurred. I/O connector (con- Connect the controller to external devices such as a sync sensor.
Page 84 Four, M4 mounting holes with a depth of 6.5 mm (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 26 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 85: Camera
3 Configuration Camera 3-2-1 High-speed digital CMOS Camera (FH-S camera series) Precautions for Safe Use About connection of FH-1000, FH-3000, or FH-L series Sensor Controller and FH-SC12/FH-SM12 (12 megapixels camera). • When you connect the Sensor Controller to the FH-SC12/FH-SM12, do not ground the posi- tive terminal of DC24V power source.
Page 86 3 Configuration Model FH-SM04 FH-SC04 FH-SM12 FH-SC12 Image elements CMOS image elements (1-inch equivalent) CMOS image elements (1.76-inch equivalent) Color/Monochrome Monochrome Color Monochrome Color 2040 (H) × 2048 (V) 4084 (H) × 3072 (V) Effective pixels Imaging area H × V 11.26 ×...
Page 87 3 Configuration Dimensions  0.3 Megapixels Camera: FH-SC/-SM 12 22.7 Four, M4 mounting holes with a depth of 4.0 mm Four, M4 mounting holes (8.2) Four, M4 mounting with a depth of 4.0 mm 12 22.7 holes with a depth 11.1 of 4.0 mm 1"-32UNF...
Page 88 Four, M4 mounting holes with a depth of 5.0 mm (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 30 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 89: Digital Cmos Cameras: Fh-S Camera Series
3 Configuration 3-2-2 Digital CMOS Cameras: FH-S Camera Series Specification Model FH-SM05R FH-SC05R Image Elements CMOS image elements (1/2.5-inch equivalent) Color/Monochrome Monochrome Color 2592 (H) × 1944 (V) Effective Pixels Imaging area H × V 5.70 × 4.28 (7.13 mm) (opposing corner) Pixel Size 2.2 (μm) ×...
Page 90: Digital Ccd/Cmos Cameras: Fz-S Camera Series
3 Configuration 3-2-3 Digital CCD/CMOS Cameras: FZ-S Camera Series Specification Model FZ-S FZ-SC FZ-S2M FZ-SC2M FZ-S5M2 FZ-SC5M2 FZ-S5M3 FZ-SC5M3 Image ele- Interline transfer read- Interline transfer read- Interline transfer read- CCD image elements ments ing all pixels, CCD ing all pixels, CCD ing all pixels, CCD (2/3-inch equivalent) image elements...
Page 91 3 Configuration Dimensions  0.3 Megapixels Camera: FZ-S/-SC 14.5 22 Three, M2 mounting holes with a depth of 3.0 mm Three, M2 mounting (7.3) holes with a depth of 3.0mm (both sides) 14.5 10.5 (5.4) 1"-32UN-2A (C mount) 33.5 10.5 9.5 9.5 Two, M4 mounting holes with a depth...
Page 92 3 Configuration  5 Megapixels Camera: FZ-S5M2/-SC5M2 +0.01 Mounting holes with a 17.69±0.05 depth of 2.5 mm (4 directions) 15.5±0.05 Four M4 mounting holes 14.5±0.05 22.7 with a depth of 4 mm (4 directions) 2 dia. mounting holes with a depth of 2.5 mm (4 directions) 40.7 10.5...
Page 93 10.5 15.5 9.5 9.5 31.7 19±0.1 Mounting Holes (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 35 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 94: High-Speed Digital Ccd Cameras : Fz-Sh Camera Series
5.5 mm 1/4” 20UNC with a depth of 5.5 mm 40.9 Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 36 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 95: Small Digital Ccd Cameras: Fz-S Camera Series
3 Configuration 3-2-5 Small Digital CCD Cameras: FZ-S Camera Series Specification Model FZ-SF FZ-SFC FZ-SP FZ-SPC Image elements Interline transfer reading all pixels, CCD image elements (1/3-inch equivalent) Color/Monochrome Monochrome Color Monochrome Color Effective pixels 640 (H) × 480 (V) Imaging area H ×...
Page 96 3 Configuration Dimensions  Camera Head a) Flat Camera: FZ-SF/-SFC Two, 4.3 dia. 16.9 13.5 (From CCD surface) Four, 4.3 dia. 3 dia. 12.5 dia. (Unit: mm) 16 pin round connector b) Pen-shaped Camera: FZ-SP/-SPC 9.5 16 Four, M1.7 mounting holes with a depth of 1.5 mm 3000 11.5...
Page 97 (Unit: mm) 1/4” 20UNC with a depth of 5.5 mm Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 39 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 98: Intelligent Compact Digital Cmos Camera: Fz-S Camera Series
3 Configuration 3-2-6 Intelligent Compact Digital CMOS Camera: FZ-S camera Series Specification Model FZ-SQ010F FZ-SQ050F FZ-SQ100F FZ-SQ100N Image elements CMOS color image elements (1/3-inch equivalent) Color/Monochrome Color Effective pixels 752 (H) × 480 (V) Imaging area H × V 4.51 × 2.88 (5.35 mm) (opposing corner) 6.0 (μm) ×...
Page 99 3 Configuration Dimensions  Narrow view: FZ-SQ010F  Standard view: FZ-SQ050F Optical axis Mounting Bracket *1 Polarizing Filter Attachment 1/4-20UNC Depth: 6 Four, M4 Depth: 6 (57) Mounting Hole Dimensions Two, 4.5 dia. 20±0.1 (Unit: mm) Tightening torque: 1.2 N·m *1.
Page 100 *1. The mounting brackets can be connected to either side. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 42 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 101: Camera Cable
Please ensure that the name plate side of the cable is connected to the controller. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 43 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 102: Bend Resistant Camera Cable And Bend Resistant Right-Angle Camera Cable
*2. Each camera cables has polarity. Please ensure that the name plate side of the cable is connected to the controller. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 44 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 103: Long-Distance Camera Cable And Long-Distance Right-Angle Camera Cable
*1. Each camera cables has polarity. Please ensure that the name plate side of the cable is connected to the con- troller. *2. Cable is available in 15 m. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 45 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 104: Cable Connection Table
3 Configuration 3-3-4 Cable Connection Table For connection of camera cables, refer to the following table. Camera Cable for FH-S Camera Series High-speed digital CMOS Camera (Standalone) Model of megapixel 2 megapixel camera 4 megapixel camera Name Sensor Length camera Controller FH-SM/SC FH-SM02/SC02...
Page 105 3 Configuration Camera Cable for FZ-S Camera Series Digital CCD/CMOS Camera (Standalone) Model of Name Sensor Length 0.3 megapixel camera 2 megapixel camera 5 megapixel camera Controller FZ-S/SC FZ-S2M/SC2M FZ-S5M/SC5M Camera cable FZ-VS3       Right-angle Camera FZ-VSL3 ...
Page 106: Cable Extension Units
(Camera side) Indicator φ4-3.4 Camera Cable Connector (Controller side) Power terminal Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 48 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 107 3 Configuration Maximum Extension Length Using Cable Extension Units FZ-VSJ Max. num- Using Cable Extension Units FZ-VSJ Trans- No. of CH ber of mis- Maximum cable used for connect- Max. sion length using 1 Item Model connec- able cable Connection configuration speed Camera Cable Extension...
Page 108 3 Configuration Connection Configuration Connection configuration of FH-1000 or FH-3000 Sensor Controller and Camera are the bellows. Connection configuration using the maximum length of Camera Cables Remarks Con- 15 m 15 m 15 m figura- tion 1 Con- Camera cable figura- 15 m 15 m...
Page 109: Lens
3 Configuration Lens 3-4-1 C-mount Lens for 1/3-inch Image Sensor FH-S, FZ-SH, and FZ-S are recommended. Specification 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE Model SV-03514V SV-04514V SV-0614V SV-0813V Appearance/Dimen- sions (mm) 29.5 dia. 29.5 dia. 29 dia. 30.4 28 dia. 29.5 30.0 34.0 Focal length 3.5 mm...
Page 110: C-Mount Lens For 2/3-Inch Image Sensor
3 Configuration 3-4-2 C-mount Lens for 2/3-inch Image Sensor FZ-S2M, FZ-S5M, and FH-S05R are recommended. 3Z4S-LE SV-7525H and 3Z4S-LE SV-10028H are also available to use FH-S02/FH-S04. Specification 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE Model SV-0614H SV-0814H SV-1214H SV-1614H SV-2514H Appear- ance/Dimen- sions (mm) 30 dia.
Page 111: C-Mount Lens For 1-Inch Image Sensor
3 Configuration 3-4-3 C-mount Lens for 1-inch Image Sensor FH-S02 and FH-S04 are recommended. When the focal distance is 75 m or 100 m, 3Z4S-LE SV-7525H and 3Z4S-LE SV-10028H are also avail- able. Specification 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE Model VS-0618H1 VS-0814H1 VS-1214H1 VS-1614H1N...
Page 112: M42-Mount Lens For Large Image Sensor
3 Configuration 3-4-4 M42-mount Lens for Large Image Sensor FH-S12 is recommended. Specification 3Z4S-LE 3Z4S-LE 3Z4S-LE Model VS-L1828/M42-10 VS-L2526/M42-10 VS-L3528/M42-10 Appearance/Dimen- sions (mm) 58.5 dia. 64.5 dia. 58.5 dia. Focal length 18 mm 25 mm 35 mm Aperture (F No.) 2.8 to 16 2.6 to 16 2.8 to 16...
Page 113: Vibration And Shock Resistant C-Mount Lens For 2/3-Inch Image Sensor
3 Configuration 3-4-6 Vibration and Shock Resistant C-mount Lens for 2/3-inch Image Sensor FH-S05R, FH-S, FZ-S2M, FZ-S5M, FZ-SH, and FZ-S are recommended. Specification Model 3Z4S-LE VS-MC15- Appearance/Dimen- sions (mm) 31 dia. 25.4[0.03 ] to 29.5[0.3 ] Focal length 15 mm Filter size M27.0 P0.5 0.03 ×...
Page 114 3 Configuration Model 3Z4S-LE VS-MC30- Appearance/Dimen- sions (mm) 31 dia. 24.0[0.06 ] to 35.7[0.45 ] Focal length 30 mm Filter size M27.0 P0.5 Optical magnification 0.06 × 0.15 × 0.45 × Aperture (fixed F No.) 47.1 131.9 188.4 22.9 32.7 Depth of field (mm) Maximum sensor size 2/3 inch...
Page 115 3 Configuration Model 3Z4S-LE VS-MC75- Appearance/Dimen- sions (mm) 31 dia. 70.0[0.14 ] to 105.5[0.62 ] Focal length 75 mm Filter size M27.0 P0.5 Optical magnification 0.14 × 0.2 × 0.62 × Aperture (fixed F No.) 17.7 26.1 37.2 13.4 19.2 Depth of field (mm) Maximum sensor size 2/3 inch...
Page 116: High-Resolution Telecentric Lens For C-Mount Lens For 2/3-Inch Image Sensor
3 Configuration 3-4-7 High-resolution Telecentric Lens for C-mount Lens for 2/3-inch Image Sensor FZ-S, FZ-SH, FZ-S2M, FZ-S5M, or FH-S are recommended. Specification 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE VS-TCH05 VS-TCH05 VS-TCH1 VS-TCH1 Model -65 -110 -65 -110 0.5 × 1.0 × Optical magnification (±5%) 9.6 ×...
Page 117 3 Configuration 3Z4S-LE 3Z4S-LE VS-TCH4 VS-TCH4 Model -65 -110 4.0 × Optical magnification (±5%) Field of FH-SC/-SM 1/3 inch equiva- 1.2 × 0.9 view lent (±5%) FH-S05R 1/2.5 inch equiva- 1.43 × 1.07 (V × H) lent (mm) 1.2 × 0.9 FZ-SC/-S 1/3 inch equiva- lent...
Page 118: Extension Tubes
3 Configuration 3-4-8 Extension Tubes Specification Lenses For Small Digital CCD Cameras For M42 mount Lenses For C mount Lenses Model 3Z4S-LE VS-EXR/M42 3Z4S-LE SV-EXR FZ-LESR Contents Set of 5 tubes (20 mm, 10 mm, 8 Set of 7 tubes (40 mm, 20 mm,10 Set of 3 tubes (15 mm,10 mm, 5 mm, 2 mm, and 1 mm) mm, 5 mm, 2.0 mm, 1.0 mm, and...
Page 119: Meaning Of Optical Chart
3 Configuration 3-4-9 Meaning of Optical Chart Select lens appropriate for the camera. For more details, refer to Vision Accessory Catalog (Cat. No. Q198). How-to View the Optical Chart The X axis of the optical chart shows the field of vision (mm) The Y axis of the optical chart shows the camera installation distance (mm) or WD Field of vision Lens...
Page 120 3 Configuration Optical Chart  Normal Lenses (Seven Types) a) Digital Camera (Standalone): FZ-S, FZ-SH, or FH-S (Using 3Z4S-LE SV-V Series) 10,000 t0 t0 3Z4S-LE t0 t0 t0 t0 SV-10035V t5 t5 t0 t0 SV-7527V t5 t5 t0 t0 SV-5018V t0 t0 SV-3518V t0 t0...
Page 121 3 Configuration c) Digital CCD/CMOS Camera (Standalone): FZ-S5M (Using 3Z4S-LE SV-H Series) 10,000 t0 t0 t0 t0 t0 t0 t5 t5 t0 t0 t0 t0 3Z4S-LE 1,000 t5 t5 t30 t25 t0 t0 SV-10028H t50 t40 t0 t0 SV-7525H t5 t5 t50 t40 t0 t0 SV-5014H...
Page 122 3 Configuration e) Small Digital CCD Camera: FZ-SP/FZ-SF (FZ-LE S Series) 10,000 FZ-LES30 FZ-LES16 FZ-LES6 FZ-LES3 1,000 1,000 Y field of view (mm) f) High-speed Digital CMOS Camera (Standalone): FH-S02 (Using 3Z4S-LE VS-H1 Series) 10,000 3Z4S-LE SV-10028H SV-7525H VS-5018H1 VS-3514H1 VS-2514H1 VS-1614H1N 1,000...
Page 123 3 Configuration g) High-speed Digital CMOS Camera (Standalone): FH-S04 (Using 3Z4S-LE VS-H1 Series) 10,000 3Z4S-LE SV-10028H SV-7525H VS-5018H1 VS-3514H1 VS-2514H1 1,000 VS-1614H1N VS-1214H1 VS-0814H1 VS-0618H1 t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 Y field of view (mm) h) High-speed Digital CMOS Camera (Standalone): FH-S12 (Using 3Z4S-LE VS-L/M42 Series) 10,000 3Z4S-LE...
Page 124 3 Configuration  Vibration/Shock-resistance Lens (Six Types) a) Digital Camera (Standalone): FZ-S, FZ-SH, or FH-S (Using 3Z4S-LE VS-MC Series) 10,000 3Z4S-LE VS-MC75 VS-MC50 VS-MC35 VS-MC30 VS-MC25N VS-MC20 VS-MC15 1,000 1,000 Y field of view (mm) b) Digital Camera (Standalone): FZ-S2M (Using 3Z4S-LE VS-MC Series) 1,000 3Z4S-LE VS-MC75...
Page 125 3 Configuration c) Digital CCD/CMOS Camera (Standalone): FZ-S5M (Using 3Z4S-LE VS-MC Series) 1,000 3Z4S-LE VS-MC75 VS-MC50 VS-MC35 VS-MC30 VS-MC25N VS-MC20 VS-MC15 Y field of view (mm) d) Digital CMOS Camera (Standalone): FH-S05R, 5 million-pixel (Using 3Z4S-LE VS-MC Series) 10,000 3Z4S-LE VS-MC75 VS-MC50 VS-MC35...
Page 126 3 Configuration e) Digital CMOS Camera (Standalone) FH-S□05R 500Mega-pixel (3Z4S-LE VS-MC Series) 10,000 3Z4S-LE VS-MC75 VS-MC50 VS-MC35 VS-MC30 VS-MC25N VS-MC20 VS-MC15 1,000 VS-MC10 VS-MC6.5 VS-MC4 t40 t20 t10 t5 t20 t15 t15 t10 1,000 Y field of view(mm) f) High-speed Digital CMOS Camera (Standalone): FZ-S02 (Using 3Z4S-LE VS-MCH Series) 10,000 3Z4S-LE...
Page 127 3 Configuration g) High-speed Digital CMOS Camera (Standalone): FH-S04 (Using 3Z4S-LE VS-MCH Series) 10,000 3Z4S-LE VS-MCH100 VS-MCH75 VS-MCH50 VS-MCH35 1,000 VS-MCH25 VS-MCH16 VS-MCH12 1000 10000 Y field of view (mm) h) High-speed Digital CMOS Camera (Standalone): FH-S12 (Using 3Z4S-LE VS-MCL/M42 Series) 10,000 3Z4S-LE VS-MCL100/M42-10...
Page 128: Lighting, Lighting Controller, And Cables
3 Configuration Lighting, Lighting Controller, and Cables Describes the typical example of Lighting or Lighting Controller. Appear- Description Model ance External Lighting FLV series FL series Lighting Controller For FLV-Series Camera Mount Lighting Con- FLV-TCC series troller (Required to con- trol external lighting Analog Lighting Controller FLV-ATC series...
Page 129: Touch Panel Monitor And Cable
3 Configuration Touch Panel Monitor and Cable Touch Panel Monitor of FH-MT12 is connectable FH-1000, FH-3000, and FH-L Sensor Controller whose software is Ver. 5.32 or later. For connection of Touch Panel Monitor and FH Sensor Controller, the monitor cable for video and touch panel cable are necessary.
Page 130 3 Configuration Component Names and Functions ●Front view ●Rear view (2) VESA mounting hole pitch 75 mm (M4) (1) LED indicator lamp (3) VESA mounting hole pitch 100 mm (M4) (4) USB retaining bracket (5) Power supply terminal ●Connection terminal (7) OSD Menu button (8) RS-232C (6) Monitor connector...
Page 131 3 Configuration Touch Panel Cable Use the USB cable for the connection cable of Touch Panel Monitor. Use RS-232C cable for the connection cable of Touch Panel Monitor in the following cases. • When the distance Touch Panel Monitor and FH Sensor Controller is 5 m or more. •...
Page 132 3 Configuration Connection Example  USB Connection (Cable Length Up to 5 m) Connect a cable to an arbitrary USB port of the FH controller. Type B Type A Touch panel cable(USB): FH-VUAB FH-MT12 D-Sub DVI-A Monitor cable: FH-VMDA DVI-I FH controller Analog RGB ...
Page 133 Connect the 24 VDC power source. 24 VDC Recommended model Power supply by OMRON: 24 VDC S8VS-03024 • Keep the power supply wires as short as possible. (Max.2 m) • If UL's certification is required, use a UL class II power supply.
Page 134 3 Configuration  DVI-Analog Conversion Cable for Touch Panel Monitor: FH-VMDA 45±5 45±5 10±2 17-pin DVI connector 15-pin D-SUB connector *1. Cable is available in 2 m/5 m/10 m.  RS-232C Cable for Touch Panel Monitor: XW2Z-PP-1 9-pin D-SUB connector 9-pin D-SUB connector *1.
Page 135: Lcd And Cable
3 Configuration LCD and Cable Specification  LCD Monitor Model FZ-M08 Size 8.4 inches Type Liquid crystal color TFT 1,024 × 768 dots Resolution Input signal Analog RGB video input 1 channel Power supply voltage 21.6 to 26.4 VDC Current consumption Approx.
Page 136 (Outside diameter of crimp terminal: Dia 5.5 mm maximum) Recommended model Power supply OMRON Corporation-manufactured 24 VDC S8VS-03024 • Keep the power supply wires as short as possible (maximum 10 m). • If UL recognition is required, use a UL class II power supply.
Page 137 3 Configuration Dimensions Mountable board thickness: 1.6 to 4.8 (103.5) (31.5) 4-M4 (90) (130) (172) +0.5 161.5 -0mm +0.5 221.5 -0mm Panel cut drawing (Unit: mm)  Monitor Cable: FZ-VM 29.8 15.6 30±5 30±5 2-15 pin rectangular connector (Unit: mm) *1.
Page 138: Sysmac Studio
3 Configuration Sysmac Studio When you connect the FH-1000 or FH-3000 Sensor Controller and Sysmac Studio Standard Edi- tion/Version Edition, use the latest version. FH Series Version of FH Series Corresponding version of Sysmac Studio Standard Edition/Vision Edition FH-3050 (-) Version 5.60 Supported by version 1.15 or higher Version 5.50...
Page 139 Handling and Installation Environ- ment 4-1 All Series ........... . . 4-2 4-2 FH-1000/FH-3000 Series .
Page 140: All Series
4 Handling and Installation Environment All Series WARNING This product must be used according to this manual or Instruction Sheet. Failure to observe this may result in impairment of functions and performance of the product. This product is not designed or rated for ensuring safety of persons. Do not use it for such purposes.
Page 141 4 Handling and Installation Environment Precautions for Correct Use Installation and Storage Sites • Install and store the product in a location that meets the following conditions: • No rapid changes in temperature (place where dew does not form) • No presence of corrosive or flammable gases •...
Page 142: Fh-1000/Fh-3000 Series
4 Handling and Installation Environment FH-1000/FH-3000 Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to 50°C (-20 to +65°C in storage) • Relative humidity of between 35 to 85%RH •...
Page 143: Fh-L Series
4 Handling and Installation Environment FH-L Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to 55°C (-25 to +70°C in storage) • Relative humidity of between 10 to 90%RH •...
Page 144: Fz5 Series
4 Handling and Installation Environment FZ5 Series Precautions for Safe Use Installation method • For good heat dissipation, install the product only in the position shown below so as not to block the ventilation holes. • Do not install the product in the following positions. Precautions for Correct Use Ambient Temperature •...
Page 145: Fz5-L Series
4 Handling and Installation Environment FZ5-L Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to 50°C (-20 to +65°C in storage) • Relative humidity of between 35 to 85%RH •...
Page 146 4 Handling and Installation Environment 4 - 8 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 147: Setup And Wiring
Setup and Wiring 5-1 When turning ON and OFF ........5-3 5-1-1 All Series .
Page 148 5 Setup and Wiring 5-7 Use by Connecting Software ........5-36 5-7-1 Sysmac Studio FH Tool .
Page 149: When Turning On And Off
• After confirming that this product is started up, communicate with the high-order device. • Should you notice any abnormalities, immediately stop use, turn OFF the power supply, and contact your OMRON representative. Precautions for Correct Use Turning OFF the Power When a message is displayed indicating that a task is in progress, do not turn OFF the power.
Page 150 5 Setup and Wiring Maintenance Turn OFF the power and safety measures before maintenance. 5 - 4 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 151: Fh-1000/Fh-3000 Series
5 Setup and Wiring 5-1-2 FH-1000/FH-3000 Series Precautions for Safe Use • Re-confirm the followings before turning ON the power. • Is the correct voltage and polarity of the power (ENC0_VDD/GND ENC1_VDD/GND) which supplies to encoder cable (DC5)? • Re-check the ground wire before turning ON the power. 5-1-3 FH-L Series Precautions for Safe Use...
Page 152: Fail-Safe Measures
5 Setup and Wiring Fail-Safe Measures The fail-safe measures are the same for each series. Confirm the following instructions. WARNING Please take external safety measures so that the system as a whole should be on the safe side even if a failure of a Sensor Controller or an error due to an external factor occurred. An abnormal operation may result in serious accident.
Page 153: Sensor Controller Installation
5 Setup and Wiring Sensor Controller Installation 5-3-1 All Series Precautions for Safe Use Power Supply and Wiring • Make sure to use the product with the power supply voltage specified by this manual. • Use a DC power supply with safety measures against high-voltage spikes (safety extra low-voltage circuits on the secondary side).
Page 154: Fh-1000/Fh-3000 Series
5 Setup and Wiring 5-3-2 FH-1000/FH-3000 Series Precautions for Safe Use Power Supply and Wiring • Keep the power supply wires as short as possible (Max. 2 m). • Use the wire of a suitable size (AWG 10 to 16) according to the current consumption. Ground •...
Page 155 5 Setup and Wiring Connection of Terminal Block of FH-1000/FH-3000 Series Connecting of Sensor Controller’s terminal block in order to connect package the terminal block con- nector (male; FH-XCN). Use the specified wire size (AWG10 to 16) and keep the power supply wires as short as possible (Max. 2 m). Insert the end of the signal line (electric wire) into the terminal block connector (male), and tighten the three screws on the connector top to fix the wire.
Page 156 5 Setup and Wiring Recommended Power Source of FH-1000/FH-3000 Series Power source types for FH series differ depending on the number of cameras due to current consump- tion differences. Refer to the following table to use the appropriate type. When you connect your cam- era to the lighting via Light Controller, the current consumption is same as when the Intelligent Compact Digital camera is connected.
Page 157 5 Setup and Wiring Mounting of FH-1000/FH-3000 Series • Tighten the screws securely when installing the product. • For good ventilation, provide a clearance of 50 mm or more above the sensor controller away from other devices in the normal floor mounting. For the right and left sides, provide a clearance of 30 mm or more, and for the back side, 15 mm or more.
Page 158: Fh-L Series
• Keep the power supply wires as short as possible (Max.2 m). • Use the specified wire size (AWG12 to 16). • Recommended power source for FH-L series: OMRON S8VK-G24 or S8VS-24. Ground • The power supply circuit of the Sensor Controller is not insulated from the internal circuit.
Page 159 5 Setup and Wiring Connection of Terminal Block of FH-L Series Connect to the terminal block by using the terminal connector, male: FH-XCN-L, which is packaged with Sensor Controller. Use the wire of a suitable size (AWG 12 to 16) according to the current consumption. Keep the power supply wires as short as possible: Max.
Page 160 5 Setup and Wiring Recommended Power Source for FH-L Series The power source connected to the FH-L series Sensor Controller changes the power consumption depending on the number of camera. Refer to the following table. When you connect the camera using lighting Controller, the power consumption is same when connect to the Intelligent Compact Digital Camera.
Page 161 5 Setup and Wiring Mounting of FH-L Series • Make sure to tighten all installation screws securely. • For good ventilation, provide a clearance of 50 mm or more above the sensor controller away from other devices in the normal floor mounting. For the right and left sides, provide a clearance of 30 mm or more, and for the back side, 15 mm or more.
Page 162 5 Setup and Wiring  Mounting of the Back Side Clearance: 50 mm Clearance: 50 mm Clearance: 50 mm Clearance: 30 mm Clearance: 30 mm Clearance: 30 mm Clearance: 30 mm 10.5 Four, M4 depth 6.5 • • • Recommended tightening torque: 0.54 N m to 0.6 N ±...
Page 163 5 Setup and Wiring  Mounting the DIN rail Mount DIN rail mounting bracket: FH-XDM-L, to the four mount holes on the back of the Sensor Controller. Mount the DIN rail. Screw for Fixing Four, M4 x 10 FH-XDM-L 10.5 Four, M4 depth 6.5 •...
Page 164 5 Setup and Wiring • Dimensions of DIN rail mounting bracket: FH-XDM-L (Unit: mm) 5 - 18 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 165 5 Setup and Wiring • When mounting the DIN rail, for improvement of heat dissipation, install the product in the follow- ing orientation only. Clearance: 50 mm Clearance: 50 mm Clearance: 50 mm Clearance: 30 mm Clearance: 30 mm Clearance: 30 mm Clearance: 15 mm Clearance: 15 mm Clearance: 15 mm...
Page 166 5 Setup and Wiring • When mounting the Sensor Controller to the DIN rail, click the rail stoppers, hook the part of A to rail one to the end, and then push up the rail stoppers with pushing to B direction. •...
Page 167 5 Setup and Wiring • The following items are recommended for mounting DIN rail. Name Model Manufacturer Note DIN35 mm rail NS 35/ 7,5 PERF PHOENIX CONTACT • Length: 75.5/95.5/115.5/200 cm • Material: Iron • Surface: Conductive End plate NS 35/ 15 PERF PHOENIX CONTACT •...
Page 168: Fz5 Series
• Never connect AC power to this product. Connecting an AC power source may cause a mal- function. • The recommended power supply is S8VS-24 (made by OMRON) or S8VK-G-24 (made by OMRON). • Keep the power supply wires as short as possible (Max.10 m).
Page 169 5 Setup and Wiring • Circuit ground (0 VDC) and frame ground are connected together. When connecting a non-isolated device or a non-isolated interface to the controller, take appropriate actions to avoid communication failures or damage to the mentioned ports. •...
Page 170 5 Setup and Wiring Connection of Terminal Block of FZ5 Series Use the cables and crimping terminals with the specified dimensions. Keep the power supply wires as short as possible (Max.10 m). Wire the power supply unit independently of other devices. Do not directly connect an electric wire to the terminal block that is simply twisted.
Page 171 5 Setup and Wiring  Panel mounting (1) Make a mount hole on the panel. (Unit: mm) Panel thickness range: 1.6 to 4.8 mm Panel material: Metal (iron, aluminum or stainless) * No burr allowed (2) Insert the LCD integrated controller into the hole, from the front panel.
Page 172: Fz5-L Series
5 Setup and Wiring 5-3-5 FZ5-L Series Precautions for Safe Use Power Supply and Wiring • Keep the power supply wires as short as possible (Max.10 m). • Use the cables and crimping terminals with the specified dimensions. Do not directly connect an electric wire to the terminal lock that is simply twisted.
Page 173 5 Setup and Wiring Mounting of the FZ5-L Series • Make sure to tighten all installation screws securely. • Maintain a minimum clearance of 50 mm above the controller to improve air circulation. A minimum clearance of 25 mm between other devices must also be maintained on the right, left and back sides of product.
Page 174: Setup Touch Panel Monitor Or Monitor
5 Setup and Wiring Setup Touch Panel Monitor or Monitor Describes the notifications of Sensor Controller when you setup Touch Panel Monitor or Monitor. For handling or functions of monitor, refer to each of instruction sheet. 5-4-1 All Series Precautions for Safe Use •...
Page 175: Fh-L Series
5 Setup and Wiring 5-4-3 FH-L Series Precautions for Safe Use • Please insert monitor connector perpendicularly so that the connector resin part and pin are not rubbing against each other. Damaged pin may cause contact failure due to generation and invasion of resin powder.
Page 176: Camera Installation
5 Setup and Wiring Camera Installation Guidelines and precautions for Sensor Controller installation when cameras are also installed. For handling and function information for specific cameras, refer to the appropriate instruction sheet. 5-5-1 All Series WARNING Since camera that can be connected with this product emits a visible light that may have an adverse effect on the eyes, do not stare directly into the light emitted from the LED.
Page 177 5 Setup and Wiring 5-5-2 FH-1000/FH-3000 Series Precautions for Safe Use Ground When the connected camera to the Sensor Control comes packaged with a base, make sure to mount with the base. Since the enclosure of the camera main body made of metals is short-circuited with the internal circuit, the internal circuit might be short-circuited with FG if no base is used, so that failures or malfunctions may be caused.
Page 178: Fh-L Series
5 Setup and Wiring 5-5-3 FH-L Series Precautions for Safe Use Ground When the connected camera to the Sensor Control comes packaged with a base, make sure to mount with the base. Since the enclosure of the camera main body made of metals is short-circuited with the internal circuit, the internal circuit might be short-circuited with FG if no base is used, so that failures or malfunctions may be caused.
Page 179: Fz5-L Series
5 Setup and Wiring 5-5-5 FZ5-L Series Precautions for Safe Use Ground When the connected camera to the Sensor Control comes packaged with a base, make sure to mount with the base. Since the enclosure of the camera main body made of metals is short-circuited with the internal circuit, the internal circuit might be short-circuited with FG if no base is used, so that failures or malfunctions may be caused.
Page 180: Insert Sd Memory Card Or Usb Memory
5 Setup and Wiring Insert SD Memory Card or USB memory Precautions for Correct Use When removing USB memory • Confirm the SD memory card of USB memory is not in running, and then remove it. • Before removing a USB memory device or SD memory card, make sure that data is not being read or written to them.
Page 181: Fh-L Series
5 Setup and Wiring 5-6-2 FH-L Series Precautions for Correct Use Handling of SD memory card • When you touch a terminal part of SD memory card, antistatic is required by using a wrist strap or others. • Do not insert an SD memory card in the reverse orientation, at an angle, or in a twisting man- ner.
Page 182: Use By Connecting Software
5 Setup and Wiring Use by Connecting Software Sysmac Studio FH tool, FZ_FH Remote Operation tool, and Simulation Software are dedicated soft- ware. 5-7-1 Sysmac Studio FH Tool Sysmac Studio FH tool is supported only FH-1000 and FH-3000 series. When you purchase these series newly, both software DVD and icons are required. Additional Information For Sysmac Studio FH tool, refer to the Vision System FH Series Operation Manual for Sysmac Studio (Cat.
Page 183: Installation In A Control Panel
5 Setup and Wiring Installation in a Control Panel When the Sensor Controller is being installed in a cabinet or control panel, be sure to provide proper ambient conditions as well as access for operation and maintenance. 5-8-1 All Series Precautions for Safe Use Installation Environment •...
Page 184 5 Setup and Wiring Power lines 200 mm min. Sensor Controller 200 mm min. Ambient temperature and humidity • Panels have been reduced in size due to space-saving and miniaturization in devices and systems, and the temperature inside the panel may be at least 10 to 15°C higher than outside the panel. Imple- ment the following measures against overheating at the installation site and in the panel, and allow a sufficient margin for the temperature.
Page 185 5 Setup and Wiring 5-8-2 FH-1000/FH-3000 Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: °C °C • Surrounding temperature of 0 to 50 (-20 to +65 in storage) •...
Page 186 5 Setup and Wiring Installation in a Control Panel • Make sure to tighten all installation screws securely. • To keep proper air flow, keep the top of the FH Sensor Controller 50 mm or more apart from other devices. Install the FH Sensor Controller with a clearance of 30 mm on the right and left side, and 15 mm for rear planes.
Page 187: Fh-L Series
5 Setup and Wiring 5-8-3 FH-L Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: °C °C • Surrounding temperature of 0 to 55 (-25 to +70 in storage) •...
Page 188 5 Setup and Wiring Accessibility for Operation and Maintenance When you connect the cable to the Sensor Controller, secure the minimum bending radius of the cable or cable connector. Minimum Connector Name Model bending length radius Camera Cable FZ-VS3 69 mm 30 mm Right-angle Camera Cable FZ-VSL3...
Page 189 5 Setup and Wiring  Mounting of the Back Side Clearance: 50 mm Clearance: 50 mm Clearance: 50 mm Clearance: 30 mm Clearance: 30 mm Clearance: 30 mm Clearance: 30 mm 10.5 Four, M4 depth 6.5 • • • Recommended tightening torque: 0.54 N m to 0.6 N ±...
Page 190 5 Setup and Wiring  Mounting the DIN rail Mount DIN rail mounting bracket: FH-XDM-L, to the four mount holes on the back of the Sensor Controller. Mount the DIN rail. Screw for Fixing Four, M4 x 10 FH-XDM-L 10.5 Four, M4 depth 6.5 •...
Page 191 5 Setup and Wiring • Dimensions of DIN rail mounting bracket: FH-XDM-L (Unit: mm) 5 - 45 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 192 5 Setup and Wiring • When mounting the DIN rail, for improvement of heat dissipation, install the product in the follow- ing orientation only. • Do not install in this orientation. Set DIN rail bottom of the Sensor Controller. Set DIN rail above of the Sensor Controller. DIN Track DIN Track Set DIN rail vertical of the Sensor Controller.
Page 193 5 Setup and Wiring • When mounting the Sensor Controller to the DIN rail, click the rail stoppers, hook the part of A to rail one to the end, and then push up the rail stoppers with pushing to B direction. •...
Page 194 5 Setup and Wiring • The following items are recommended for mounting DIN rail. Name Model Manufacturer Note DIN35 mm rail NS 35/ 7,5 PERF PHOENIX CONTACT • Length: 75.5/95.5/115.5/200 cm • Material: Iron • Surface: Conductive End plate NS 35/ 15 PERF PHOENIX CONTACT •...
Page 195: Fz5 Series
5 Setup and Wiring 5-8-4 FZ5 Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to 50°C (-20 to +65°C in storage) • Relative humidity of between 35 to 85%RH •...
Page 196 5 Setup and Wiring Installation in a Control Panel  Panel mounting (1) Make a mount hole on the panel. (Unit: mm) Panel thickness range: 1.6 to 4.8 mm Panel material: Metal (iron, aluminum or stainless) * No burr allowed (2) Insert the LCD integrated controller into the hole, from the front panel.
Page 197: Fz5-L Series
5 Setup and Wiring 5-8-5 FZ5-L Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to 50°C (-20 to +65°C in storage) • Relative humidity of between 35 to 85%RH •...
Page 198 5 Setup and Wiring Installation in a Control Panel 4-M4 depth 6.5 Insulation leg Note Fix without removing the insulation leg because neither the ventilation route is closed nor the case are con- nected with FG. 5 - 52 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 199 I/O Interface 6-1 Parallel Interface ..........6-2 6-1-1 All Series .
Page 200: Parallel Interface
6 I/O Interface Parallel Interface Parallel interfaces vary by Sensor Controller series. Refer to the appropriate series for information. 6-1-1 All Series Precautions for Safe Use • Use only the cables designed specifically for the product. Use of other products may result in malfunction or damage of the product.
Page 201: Fh-1000/Fh-3000 Series
6 I/O Interface 6-1-2 FH-1000/FH-3000 Series Parallel interface are common NPN/PNP type. An appropriate wiring is required according on the exter- nal device. Encoder interface (open corrector type) is also included. Encoder interface (open corrector type) is ENCTRIG_A*, ENCTRIG_B*, and ENCTRIG_Z*. Wire the pins to Encoder appropriately.
Page 202 6 I/O Interface  [Input] Applicable signals/ • No.4 to 6, 9 to 11 pins: Connect the COMIN1 terminal when using these signals. • No.7, 8, 12, 13 pins: Connect the COMIN0 terminal when using these signals. Item Specifications Input voltage 12 to 24 VDC ±10% 5 mA min.
Page 203 2 m, 300 = 3 m, 500 = 5 m • Connector-Terminal Block Conversion Units can be connected (Recommended Connector-Terminal Block Conversion Unit: OMRON XW2R-34GD-T) Connector-Termi- XW2R-34G-T • Insert the wiring into  in the model number nal Block Con- as follows.
Page 204 6 I/O Interface  Pin Layout Terminal assignments and signal names should be set according to the FH Sensor Controller's operation mode settings. Verify that the wiring conforms to that. Additional Information For Operation Mode, refer to the Setting the Operation Mode in Vision System FH/FZ5 Series (Cat.
Page 205 6 I/O Interface XW2R-34G-T Signal name Connector-Ter- XW2Z-S013 minal Block Con- In the 2-line In the 3 to In the 5 to - Wire Remarks In the 1-line version Units, random 4-line ran- 8-line ran- color mode General-purpose mode dom mode dom mode devices CN2 35...
Page 206 6 I/O Interface Internal Specifications for Parallel Interface Parallel interface is NPN/PNP in common. An appropriate wiring is required according on the external device.  [Input] Applicable signals/ • No.14 pin: Connect COMIN1 terminal, when you use this signal. • No.37 to 46 pins: Connect the COMIN2 terminal when using these signals.
Page 207 6 I/O Interface  [Output] Applicable signals/ • No.15 to 19 pin, No.28 to 32pin: Connect the COMOUT0 terminal when using these signals. • No.48 to 57 pins: Connect the COMOUT2 terminal when using these signals. • No.58 to 66 pins: Connect the COMOUT3 terminal when using these signals.
Page 208: Fh-L Series
6 I/O Interface 6-1-3 FH-L Series Parallel interface are common NPN/PNP type. An appropriate wiring is required according on the exter- nal device. Interface Specification  Interface Specification Specifications differ by number of pins  [Input] Applicable signals/ • No.37, 39 to 46 pins: Connect the COMIN2 terminal when using these signals.
Page 209 6 I/O Interface  [Input] Applicable signals/ • No.4 pin: Connect the COMIN1 terminal when using these signals. Item Specifications Input voltage 12 to 24 VDC ±10% 5 mA min. ON current 8.8 V min. ON voltage 0.5 mA max. OFF current 0.8 V max.
Page 210 2 m, 300 = 3 m, 500 = 5 m • Connector-Terminal Block Conversion Units can be connected (Recommended Connector-Terminal Block Conversion Unit: OMRON XW2R-34GD-T) Connector-Termi- XW2R-34G-T • Insert the wiring into  in the model number nal Block Con- as follows.
Page 211 6 I/O Interface Pin Layout XW2R-34G-T XW2Z- Connector-Terminal Block Signal S013- Remarks Conversion Units, name Wire color General-purpose devices COMIN0 COMIN0 to 2: Common 0 to 2 for input signals Gray COMIN1 COMOUT0 to 3: Common 0 to 3 for output signals Gray Vacant Gray...
Page 212 6 I/O Interface XW2R-34G-T XW2Z- Connector-Terminal Block Signal S013- Remarks Conversion Units, name Wire color General-purpose devices COMIN2 COMIN0 to 2: Common 0 to 2 for input signals Gray Vacant COMOUT0 to 3: Common 0 to 3 for output signals Gray DSA0 Gray...
Page 213 6 I/O Interface Internal Specifications for Parallel Interface Parallel interface is NPN/PNP in common. An appropriate wiring is required according on the external device.  [Input] Applicable signals/ • No.37, 39 to 46 pin: Connect the COMIN2 terminal when using these signals. a) Internal Specification for NPN Connection Item Specifications...
Page 214 6 I/O Interface  [Output] Applicable signals/ • No. 15 to 19 pin: Connect the COMOUT0 terminal when using these signals. • No. 48, 49, 51 to 57 pins: Connect the COMOUT2 terminal when using these signals. • No.58 to 66 pins: Connect the COMOUT3 terminal when using these signals.
Page 215: Npn Input/Output For Fz5 Series
6 I/O Interface 6-1-4 NPN Input/Output for FZ5 Series Parallel interface differs the appropriated Sensor Controller depending on NPN output and PNP output. Parallel interface is NPN/PNP in common. An appropriate wiring is required according on the external device. Encoder interface (open corrector type) is also included. Encoder interface (open corrector type) is ENCTRIG_A0, ENCTRIG_B0, and ENCTRIG_Z0 Wire the pins to Encoder appropriately.
Page 216 6 I/O Interface  [Input] Applicable signals/ STEP0/ENCTRIG_Z0, STEP1/ENCTRIG_Z1, ENCTRIG_A0 to 1, ENCTRIG_B0 to 1 Item Specifications Input voltage 12 to 24 VDC ±10% 5 mA min. ON current 8.8 V min. ON voltage 0.5 mA max. OFF current 0.8 V max. OFF voltage ON delay 0.1 ms max.
Page 217 6 I/O Interface Cable. I/O Connector and Terminal Block Use the following parallel I/O cable. Connect the parallel I/O cable (FZ-VP or FZ-VPX (optional)) ensuring minimum bend radius or larger. LCD integrated type FZ-VP (2 m, 5 m, min. bending radius: 75 mm) Wire Color No.
Page 218 6 I/O Interface Pin Layout Terminal assignments and signal names should be set according to the FH Sensor Controller's opera- tion mode settings. Verify that the wiring conforms to that. Additional Information For Operation Mode, refer to the Setting the Operation Mode in Vision System FH/FZ5 Series (Cat.
Page 219 6 I/O Interface Mark Signal name Wire color Function Color Shape Gray Black ■■■ RUN/BUSY1 BUSY0 White Black ■■■ ON during processing GATE0 Yellow Black ■■■ ON for the set output time Pink Black ■■■ Overall judgment result READY0 Orange Black ■■■■...
Page 220 6 I/O Interface c) [Output] Applicable signals: BUSY0, RUN/BUSY1, OR0 to 1, GATE0 to 1, ERROR, DO0 to 15, READY0 to 1 Item Specifications Internal circuit diagram Each output terminal Load COM OUT d) [Output] Applicable signals: STGOUT0 to 3 When STGOUT0 to 3 are used, connect the terminal.
Page 221: Pnp Input/Output For Fz5 Series
6 I/O Interface 6-1-5 PNP Input/Output for FZ5 Series Parallel interface differs the appropriated Sensor Controller depending on NPN output and PNP output. Encoder interface (open corrector type) is also included. Encoder interface (open corrector type) is ENCTRIG_A0, ENCTRIG_B0, and ENCTRIG_Z0 Wire the pins to Encoder appropriately.
Page 222 6 I/O Interface  [Input] Applicable signals/ STEP0/ENCTRIG_Z0, STEP1/ENCTRIG_Z1, ENCTRIG_A0 to 1, ENCTRIG_B0 to 1 Item Specifications Input voltage 12 to 24 VDC ±10% 5 mA min. ON current 8.8 V min. ON voltage 0.5 mA max. OFF current 0.8 V max. OFF voltage ON delay 0.1 ms max.
Page 223 6 I/O Interface Cable. I/O connector and Terminal Block Use the following parallel I/O cable. Connect the parallel I/O cable (FZ-VP or FZ-VPX (optional)) ensuring minimum bend radius or larger. LCD integrated type FZ-VP (2 m, 5 m, min. bending radius: 75 mm) Wire Color No.
Page 224 6 I/O Interface Pin Layout Terminal assignments and signal names should be set according to the FH Sensor Controller's opera- tion mode settings. Verify that the wiring conforms to that. Additional Information For Operation Mode, refer to the Setting the Operation Mode in Vision System FH/FZ5 Series (Cat.
Page 225 6 I/O Interface Mark Signal name Wire color Function Color Shape Gray Black ■■■ RUN/BUSY1 BUSY0 White Black ■■■ ON during processing GATE0 Yellow Black ■■■ ON for the set output time Pink Black ■■■ Overall judgment result READY0 Orange Black ■■■■...
Page 226 6 I/O Interface  [Output] Applicable signals: BUSY0, RUN/BUSY1, OR0 to 1, GATE0 to 1, ERROR, DO0 to 15, READY0 to 1 Item Specifications Internal circuit diagram COM OUT Load Each output terminal  [Output] Applicable signals: STGOUT0 to 3 When STGOUT0 to 3 are used, connect the COMIN terminal.
Page 227: Fz5-L Series
6 I/O Interface 6-1-6 FZ5-L Series Parallel interface is NPN/PNP in common. An appropriate wiring is required according on the external device. Correctly wiring is required depending on the NPN output, PNP output, and the external device. • NPN I/O type: FZ5-L350/FZ5-L350-10 •...
Page 228 6 I/O Interface Pin Layout Mark Signal name Wire color Function Color Shape Vacant Orange ■ Vacant Gray ■ Vacant White ■ Vacant Yellow ■ Vacant Pink ■ Orange ■■ Command inputs Gray ■■ White ■■ Yellow ■■ STGOUT1 Pink ■■...
Page 229 *1. In camera 2ch type, only STGOUT0 and STGOUT1 can be used. Note 1. The wire color and the mark correspond to FZ-VP. Ask your OMRON sales representative for details. 2. No. corresponds to the terminal number of FZ-VPX. 6 - 31...
Page 230 6 I/O Interface Internal Specifications for Parallel Interface  NPN I/O type: FZ5-L350/FZ5-L350-10 +24 V 24 VDC Each input signal Controller Each output signal  PNP I/O type: FZ5-L355/FZ5-L355-10 Each output signal Each input signal Controller +24 V 24 VDC 6 - 32 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 231: Other (Parallel Converter Cable)
6 I/O Interface 6-1-7 Other (Parallel Converter Cable) When you change to connect the F series, FZ5 series, or FZ5-L series to FH series Sensor Controller, you can convert by using the appropriate parallel converter cable of FH-VPX series under the usable condition.
Page 232 6 I/O Interface FH-VPX-FZ  Connection Structure FH controller Connecting the FZ-VP and the FH-VPX- * After the connection, lock it securely. Parallel connector (CN1/CN2) FZ-VP / FZ-VPX FH-VPX-FZ PLC, terminal blocks or other products Power supply used in the FH controller: Power supply S8VS series (24 VDC) Connector...
Page 233 6 I/O Interface  Pin Layout FZ-VP side connection connector FH side connection Connector Pin No. Pin No. Signal name Signal name COMIN COMIN0 COMIN1 COMIN2 ENCTRIG,A1 STEP1/ENCTRIG,A1 ENCTRIG,B1 STEP1/ENCTRIG,B1 STEP1/ENCTRIG,Z1 STEP1/ENCTRIG,Z1 DSA1 DSA1 STGOUT1 STGOUT1/SHTOUT1 STGOUT3 STGOUT3 ERROR ERROR0 COMOUT1 COMOUT0 COMOUT1...
Page 234 6 I/O Interface FH-VPX-FZL  Connection Structure FH controller Connecting the FZ-VP and the FH-VPX- Parallel connector * After the connection, lock it securely. (CN1/CN2) FH-VPX-FZL FZ-VP / FZ-VPX PLC, terminal blocks or other products Power supply used in the FH controller: Power supply S8VS series (24 VDC) Connector...
Page 235 6 I/O Interface  Cable (FH-VPX-FZL) (Unit: mm) (35) (20) 6 - 37 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 236 6 I/O Interface  Pin Layout FZ-VP side connection connector FH side connection Connector Pin No. Pin No. Signal name Signal name COMIN0 COMIN1 COMIN2 COMOUT0 COMOUT1 COMOUT2 COMOUT3 STGOUT1 STGOUT1/SHTOUT1 STGOUT2 STGOUT3 ERROR ERROR0 DO11 DO11 DO13 DO13 RESET STEP0 STEP0/ENCTRIG,Z0 DSA0...
Page 237 6 I/O Interface FZ-VP side connection connector FH side connection Connector Pin No. Pin No. Signal name Signal name DO10 DO10 DO12 DO12 DO14 DO14 DO15 DO15 Note 1. PIN_No.1 of CN4 is unified in 1 system with shorting COMIN0-2 of FH series. 2.
Page 238 6 I/O Interface FH-VPX-F160  Connection Structure FH controller Connecting the FZ-VP and the FH-VPX- * After the connection, lock it securely. Parallel connector (CN1/CN2) PLC, terminal blocks or F160-VP FH-VPX-F160 other products Power supply used in the FH controller: Power supply S8VS series (24 VDC) Connector...
Page 239 6 I/O Interface  Pin Layout F160-VP side connection connector FH side connection connector Pin No. Pin No. Signal name Signal name RESET STEP STEP0/ENCTRIG,Z0 STGOUT0 STGOUT0/SHTOUT0 RUN0 BUSY BUSY0 DO11 DO11 DO13 DO13 DO15 DO15 COMIN COMIN0 COMIN1 COMIN2 DSA0 STGOUT1 STGOUT1/SHTOUT1...
Page 240 6 I/O Interface FH-VPX-F210  Connection Structure FH controller Connecting the FZ-VP and the FH-VPX- * After the connection, lock it securely. Parallel connector (CN1/CN2) PLC, terminal blocks or F160-VP FH-VPX-F210 other products Power supply used in the FH controller: Power supply S8VS series (24 VDC) Connector...
Page 241 6 I/O Interface  PIN Layout F160-VP side connection connector FH side connection connector Pin No. Pin No. Signal name Signal name RESET STEP STEP0/ENCTRIG,Z0 STGOUT0 STGOUT0/SHTOUT0 RUN0 BUSY BUSY0 DO11 DO11 DO13 DO13 DO15 DO15 COMIN COMIN0 COMIN1 COMIN2 DSA0 STGOUT1 STGOUT1/SHTOUT1...
Page 242: Encoder Interface
6 I/O Interface Encoder Interface Encoder interface (open corrector type) is supported only FH-1000 and FH-3000 series. Precautions for Safe Use • Do the following confirmations again before turning on the power supply. - Is the voltage and polarity of the encoder power (ENC0 VDD/ENC0 GND/ENC1 VDD/ENC1 GND) supply? (5 VDC) •...
Page 243 6 I/O Interface Cable. I/O Connector and Terminal Block Use the following Encoder cable: FH-VR 1.5 M (1.5 m, Min. bending radius: 65 mm).  Encoder Cable 90±5 FH-VR 10±2 11.7 37.2 *1. Cable is available in 1.5 m. Pin Layout Signal name Color Remarks...
Page 244 6 I/O Interface Encoder Circuit Schematics Line driver input type Line driver input type CH1 (Line 0) Encode power supply (5 VDC) Brown (ENC0 VDD) Line receiver Power supply Black/Red (ENC0 A-) -A phase 120 Ω Black (ENCO A+) +A phase White/Red (ENCO B-) -B phase 120 Ω...
Page 245: Ethercat Interface
6 I/O Interface EtherCAT Interface EtherCAT interface is supported only FH-1000, FH-3000 series. Precautions for Safe Use • Use only the cables designed specifically for the product. Use of other products may result in malfunction or damage of the product. •...
Page 246 6 I/O Interface Pin Layout Pin assignment Pin No. Signal name Abbreviation Signal direction Transmission data + TD + Transmission data - TD - Reception data + RD + Not connected Not connected Reception data - RD - Not connected Not connected Connector hood Security ground...
Page 247: Ethernet Interface
6 I/O Interface Ethernet Interface Ethernet port of Sensor Controller is used for EtherNet/IP or Serial (Ethernet) communication. The Ethernet port can be changed depending on Sensor Controller series. Be sure to check the series you are attempting to use. Precautions for Safe Use •...
Page 248: Fh-1000/Fh-3000 Series
6 I/O Interface 6-4-1 FH-1000/FH-3000 Series Ethernet port differ depending on the Sensor Controller series. Refer to the followings, and confirm the number of ports. • FH-1050/FH-3050 (Camera 2ch type); Ethernet port is 1. • FH-1050-0/FH-3050-0 (Camera 4ch and 8ch type): Ethernet port is 2. Camera 2ch type Camera 4ch/8ch type Ethernet port and Ether-...
Page 249 6 I/O Interface Pin Layout  10Base-T and 100Base-TX Connector pin Signal name Abbr. Signal direction Transmission data + TD + Output Transmission data - TD - Output Reception data + RD + Input Not used. Not used. Reception data - RD - Input Not used.
Page 250: Fh-L Series
6 I/O Interface 6-4-2 FH-L Series Cable • Connect the LAN cable with a straight or cross cable. • Use an STP (shielded twisted-pair) cable of category 5, 5e, or higher. Applicable EtherNet/IP com- munications cables and connectors vary depending on the used baud rate. •...
Page 251 6 I/O Interface Wiring Describes the connection processing to connector hood of shield as the following. The connection pro- cessing is changed according to the transfer speed. • 10BASE-T/100BASE-TX Connects the shield of its both ends to each of connector hoods. Connects the shield of only one side of switching hub to connector hoods.
Page 252: Fz5 Series
6 I/O Interface 6-4-3 FZ5 Series Cable • Connect the LAN cable with a straight or cross cable. • Use an STP (shielded twisted-pair) cable of category 5, 5e, or higher. I/O Connector • Electrical specifications: Conforming to IEEE 802.3 standards. Use RJ45 8-pin Modular Connector (conforming to ISO 8877).
Page 253: Fz5-L Series
6 I/O Interface 6-4-4 FZ5-L Series Cable • Connect the LAN cable with a straight or cross cable. • Use an STP (shielded twisted-pair) cable of category 5, 5e, or higher. Applicable EtherNet/IP com- munications cables and connectors vary depending on the used baud rate. •...
Page 254 6 I/O Interface Wire Describes the connection processing to connector hood of shield as the following. The connection pro- cessing is changed according to the transfer speed. • 10BASE-T/100BASE-TX Connects the shields of both its ends to each of the connector hoods. Connects the shield of only one side of switching hub to connector hoods.
Page 255: Serial Interface
6 I/O Interface Serial Interface Serial interface of Sensor Controller differs by series. Refer to the correct information for the series you are using. 6-5-1 All Series Precautions for Safe Use • Use only the cables designed specifically for the product. Use of other products may result in malfunction or damage of the product.
Page 256: Fh-1000, Fh-3000, And Fh-L Series
RS-232C interface is used in FH-1000, FH-3000, and FH-L series. Input and output Connector Prepare the suitable connector. Recommended connector is the following table. Manufacturer Model Sockets OMRON Corporation XM3D-0921 Hood OMRON Corporation XM2S-0911 Pin Layout D-Sub9 Male type connector is used in Sensor Controller.
Page 257: Fz5 Series
RS-232C and RS-422 are used in FZ5 series in common. Input and output Connector Prepare the suitable connector. Recommended connector is the following table. Manufacturer Model Plug OMRON Corporation XM3A-0921 Hood OMRON Corporation XM2S-0911 Pin Layout D-Sub9 Male type connector is used in Sensor Controller.
Page 258: Fz5-L Series
RS-232C interface is used in FZ5-L series. Input and Output Connector Prepare the suitable connector. Recommended connector is the following table. Manufacturer Model Plug OMRON Corporation XM3A-0921 Hood OMRON Corporation XM2S-0911 Pin Layout D-Sub9 Male type connector is used in Sensor Controller.
Page 260 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu Authorized Distributor: Controllers & I/O •...

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