Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ CONTENT SAFETY INFORMATION ..............................2 SECURITY LABEL ................................. 2 ..............................3 ASER AFETY RADE ................................3 PTICAL AFETY ................................. 3 LECTRICAL AFETY ............................. 4 THER AFETY UIDELINES PRODUCT DESCRIPTION..............................5 ..................................
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ REM M ......................40 OWER OMMUNICATION ETTING IN REM M ..........................41 ROGRAMMING ODE IN RS232 AND INTERNET COMMUNICATION COMMANDS ..................43 ..............................43 ONFIGURATION & S ) ............... 43...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure List Figure 1 Dimensions of RFL-1500/1500-ABP ........................9 Figure 2 Dimensions of RFL-4000/4000-ABP ........................10 Figure 3 Dimensions of RFL-6000/6000-ABP ........................11 Figure 4 External dimensions of the RFL-HQBH fiberdeliverycable connector ..............12 Figure 5 External dimensions of the RFL-QD fiberdeliverycable connector ................
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Table List Table 1 Operation conditions for the laser ..........................6 Table 2 Product specifications ..............................7 Table 3 Water cooling requirements ............................14 Table 4 Definition and parameter requirements of AC interface ................... 22 Table 5 Safety XP2 24 pin interface definition ........................
User Guide of RFL-C3000XZ~RFL-C12000XZ Safety Information Thank you for choosing Raycus Fiber Laser Products, hereinafter refers as the Product/Products or Lasers/Laser. This users’ manual provides you with important safety, operation, maintenance, and other relevant information. Please read the manual carefully before using the product. To ensure safe operation and optimum product operation, please observe the following cautions and warnings as well as other information within this manual.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 7. Electrical Hazard 1.2 Laser Safety Grade According to European Standard EN 60825-1, Clause 9, this series of laser products are Class 4 laser products. This product emits laser radiation at a wavelength of 1080 nm or around 1080 nm, and the average laser power of the products listing in this User Guide radiated from the fiber delivery cable is ranged from 3000W to 12000W (depending on the product model).
There are no user serviceable parts, equipment, or assemblies inside the product. All service and maintenance shall be performed and conducted by the Raycus engineer or authorized personnel. In order to prevent electric shock, DO NOT break the seal or remove the shell. Failure to comply...
Once users find that there is an abnormality in the external cabinet, please inform Raycusat once. Please double check if each listed content is inside the package; and contact Raycus as soon as possible if there is any unusual issue.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ with its connector staying away from collision and vibration. Please DO NOT distort, bend, or pull the delivery cable when unpacking the device; and avoid any collision to the quartz or protective cap of laser emission.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 2.5 Attentions a) Make sure that the mail power supply of AC 380V correctly connected. Wrong connection will damage the product. b) It is important to keep the fiber delivery cable connector clean, otherwise it will damage the product.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Ring Beam *(86%) Quality Nominal Emission <7.0(@50um) / <17(@300um) (BPP,mm•mrad Power Ring beam Nominal Emission <100(@150um) / <110(@300um) mrad*(86%) Power (mrad) Center beam Fiber Core 50、100 um、 100 um...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Installation 3.1 Dimensions The mechanical dimensions of RFL-1500/1500-ABP, RFL-2000/2000-ABP, RFL-3000/3000-ABP, RFL-2000/4000-ABP , RFL-4000/2000-ABP , RFL-4000/4000-ABP and RFL-6000/6000-ABP are shownas follow: a) The dimensions of the RFL-1500/1500-ABP,RFL-2000/2000-ABPare shown in Figure 1 (taking RFL-1500/1500-ABP as an example).
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ b) The dimensions of the RFL-3000/3000-ABP,RFL-2000/4000-ABP,RFL-4000/2000-ABP,RFL- 4000/4000-ABPare shown in Figure 2 (taking RFL-4000/4000-ABP as an example) Figure 2.a - Front and rear view Figure 2.b -Top and left side view Figure 2 Dimensions of RFL-4000/4000-ABP RFL-3000/3000-ABP ,...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 3.a - Front and rear view Figure 3.b - Top and left side view Figure 3 Dimensions of RFL-6000/6000-ABP RFL-6000/6000-ABP share a cabinet, and henceforth the same dimensions of 1200× 960× 1160 mm (width ×...
If the fiber delivery cable lens is dirty, the lens must be cleaned well. It is forbidden to disassemble the protective lens by anyone other than staff of Raycus or Raycus authorized personnel, otherwise the warranty will be invalidated.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ c) Connect the power cable and control cable to the product when power supply is OFF; d) Connect the cooling system to the laser and output optical cable connector according to the water inlet and outlet signs;...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ CAUTION: All the cables can only be connected when power supply is off. Hot plug may damage the device. CAUTION: The placement of the laser delivery cable should be as natural as possible, and the delivery cable should not be twisted;...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ e) If the ambient temperature is below -10℃, the cooling system (chiller) with both heating and cooling functions must be activated, and shall keep it in full-time operation by 24 hours to avoid the fiber delivery cable connector and modules inside the product that containing the always waterways from freezing.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ PH value of liquid: 5.5 ~ 9. Filter element/cartridge is needed for the cooling system, and the size of the solid residual particles should be ≤ 100 μm; replace the filter element/cartridge once a month.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Using the Product Please visit Raycus official website to download the latest Raycus Laser Control Software and its user manual as well. Website: http://www.raycuslaser.com 4.1 Front Panel Laser Power Indicator...
Figure 9 shows the rear panel of the product: AC Input: The socket for mains in. Please use only the enclosed power cord provided by Raycus. The socket features a protective cover and a lock. Please use the protective cover and lock when not using the product.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Air Conditioner Water Inlet Interfaces Outlet for Delivery Cable Water Inlet Breaker Filter AC Input Outlet for Laser Source Figure 9.a - Rear panel (RFL-1500/1500,2000/2000) Air Conditioner Interfaces Water Inlet...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Air Conditioner Water Inlet Interfaces Outlet for Delivery Cable Breaker Water Inlet Filter AC Input Outlet for Laser Source Figure 9.c - Rear view of RFL-6000/6000 Figure 9 .-View of laser rear panel 4.3 Power Connection...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ a) 1500/1500,2000/2000b) 3000/3000,2000/4000,4000/2000c) 4000/4000,6000/6000 Figure 10 Power cords of differentmodels Insert the plug at the end of the power cord into the “AC INPUT” socket on the rear panel. Notice that the plug is wrong-side proofing.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Table 4 Definition and parameter requirements of AC interface RFL-1500/1500,2000/2000ABP PowerConnectorPin Definitions and Parameters Pin Number Definition Diameter Color AC380V-L1 Brown AC380V-L2 Black AC380V-L3 Grey Protective Earth Yellow/Green 2, 4, 6, 8...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ XP1: Hardwire XP2: Safety XP4: Analogue XP3: RS-232 XP2: Ethernet (RF-45) Figure 12 Control signal connectors 4.4.1 Safety XP2 24 PinInterface The 24-pin hard wire interface, with remote control system power-on, remote main power power-on, and active and passive output of some lasers.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ After pressing the current panel emergency stop, 11, 14 open circuit, otherwise for short circuit. Front panel emergency stop output 2, relay contact output, passive contact, electric current<100mA, voltage<30V;...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ XP2's 3/4 laser emission indication, 15/16 is the main power supply output indication, the internal circuit diagram is shown in Figure 13. Figure 14 Internal schematic diagram Recommended wiring diagram (12V has been taken as an example)
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 17 Recommend wiring diagram d) Power On the Remote-Control Board Figure 18 Recommended wiringdiagram When the laser key switch on “REM”, it must be short-connected to the 8/9 pin main control board to power on.
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2) if the program number is 0000000 and Pin A6 is low, the laser mode execution power is set by Raycus Laser Control System (Raycus House- made Software); 3) if the program number is 0000000 and Pin A6 is low and A3 is...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Laser ready Output Indicate that the laser is ready for emission. Laser emitting Output Indicate that the laser is emitting. Internal mode Output Indicate that the laser is working in Internal mode.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 4.4.3 XP3 RS232 Interface The 9-pin serial interface is used for the communication between the laser and the Raycus Laser Control System. The definitions are shown in Table 7 as follows: Table 7 XP3 serialinterfacedefinitions Pin no.
User Guide of RFL-C3000XZ~RFL-C12000XZ 4.5 Interlocking Raycus ABP series models are designed with an interlocking function, which is a two-channel mechanism with output monitoring and manual/automatic reset. When the safety interlocking circuit is open, the safety circuit will disconnect the power of the optical module and then stop the laser emission.
NOTE: a) Raycus high power continuous wave lasers are equipped with relative individual backpack air conditioner, turn on the switch, the air conditioning will then begin to work. b) When the working environment temperature and relative humidity of the laser are in the dew point...
User Guide of RFL-C3000XZ~RFL-C12000XZ Control Mode Selection Raycus quasi continuous lasers provide two control modes, ON Mode and REM Mode, respectively. Users can choose their needed mode by turning the key on the front panel to the corresponding position. The specific operation is as Table 10.
5.1 ON Mode In“ON” mode, users can set different operating modes by using the Raycus Laser Control System (RLCS) or using a direct communication command method, which can be memorized by the laser source even after powering off.
When the AD mode is enabled, the power of the laser is determined by the analog voltage of 1 or 2 feet of the XP4; if the AD mode is not enabled, the power of the laser can be set by the Raycus Laser Control System or by sending the “SDC...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ When the Pin A6 of the XP1 port is set low or suspended, the laser emission power is set by the Raycus Laser Control System or by sending command (“SDCXX”) directly.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Laser Wiring Mode and Operation Steps 6.1 Internal Control in ON Mode Figure 21 Key switch at “ON” position software mode wiring diagram Operation method: a) Turn the knob switch on the rear panel to “ON”;...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Operation method: a) Turn the knob switch on the rear panel to “ON”; b) Turn the key switch to “ON”; c) Open the Raycus Laser Control System; d) Click the guide laser “ON” button to view the guide laser;...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ d) Click the guide laser “ON” button to view the guide laser; e) Turn on the “AD” mode and turn on the external control mode; (this mode can be memorized after power off) Click the main power “ON”;...
User Guide of RFL-C3000XZ~RFL-C12000XZ The high-level time of MOD must be greater than the program running time. If MOD gives a falling edge in advance, the Raycus Laser Control System will display that the laser program is abnormally terminated. 6.5 Set the Power Analog Quantity in REM Mode to Control the Laser Emission...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 26 Timing diagram 6.6 Power Communication Setting in REM Mode Figure 27 Wiring diagram of power internal control and laser emission external Operation method: a) Turn the knob switch on the rear panel to “ON”;...
“LASER” button, or the Host Computer Software clicks the main power “ON”); e) Waiting for “Ready”; The Raycus Laser Control System sets the power, XP1-A2 is connected to 24V, and the MOD signal of the control board card. 6.7 Programming Mode in REM Mode...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ g) Waiting for “Ready”; h) XP1-(A8-14) select the number of the pre-executed program, set XP1-A2 high to start executing the program. Figure 29 Timing diagram...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ RS232 and INTERNET Communication Commands 7.1 Port Configuration a) RS-232 configurations: b) baud rate:9600, data bit:8, stop bit:1, no parity bit and no control flow. c) Ethernet port configurations.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Send: “EEC\r” Enable External Control Return: “EEC\r” Send: “DLE\r” Disable Hardware Emission Control Return: “DLE\r” Send: “ELE\r” Enable Hardware Emission Control Return: “ELE\r” Send: “EMOFF\r” EMOFF Stop Emission Return: “EMOFF\r”...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Send: “RBT\r” Read Board Temperature Return: “RBT:36.6\r” Send: “RPW\r” Return: “RPW:5.5\r” Read Pulse Width (ms) (pulse width is 5.5ms) Send: “RCT\r” Read Laser Temperature Return: “RCT:34.5\r” Send: “PERR\r” Reset Errors PERR Return: “PERR\r”...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ No high reflection Bit 3 High reflection Abnormal External AD mode=off Bit 4 External AD mode=on Power Correction Mode=off Bit 5 Power Correction Mode=on Normal Bit 6 Sub-controlling communication...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Wave mode on Surge protector normal Bit 23 Surge protector failure Normal Bit 24 Low temperature fault Normal Bit 25 Humidity alarm Normal Bit 26 Water flowmeter 1 Flow Alarm...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Raycus Laser Control System Instructions Software download link: http://www.raycuslaser.com/list/56.html 8.1 Main Interface of the Software The software main interface is shown as Figure 30: Figure 30 Raycus Laser Control Softwaredisplaysmaininterface 8.2 Multi-laser Control...
8.2.1 Add/DeleteLaser Users can add/delete laser in the laser list area by right-click to add/delete In the Raycus Laser Control Software. Users need to type the IP address of laser to add a new laser. Detailed operation is shown in Figure 32 and 33.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 34 Procedure for Adding the IP Address to Laser 8.2.2 Delete Laser Figure 35 Delete laser 8.2.3 Modify Laser IP After the laser has established a connection, select the IP address of the current laser, right-click“Set”.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ In the pop-up “Laser Configuration” window, enter the IP address of the laser Users want to modify, click “Set”, and a “Setup successful” prompt box pops up. After Users click “Confirm”, the prompt box disappears.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Laser temperature Water cooling temperature in real time (℃) Status of main power supply: Power light green-main power supply is on gray-main power supply is off Indicates readiness of current laser:...
Gray: laser power is set by Raycus Laser Control Software or communication commands. Green: Raycus Laser Control Software is in monitoring mode. Users can monitor laser status only, but not able to take control of laser. Monitoring model is activated when interface 10001 Monitoring model of laser occupied.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 41 Laserpower-on, mode selection, laseremission controldisplayarea Table 14 Laserpower-on, mode selection, laseremission controldisplayarea explanation Display Content Explanation Click ON, main power on Main power button Click OFF, main power off...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 8.3.5 Power Slow Rise & Down Parameter Setting Area Figure 43 Slowrise and fall parameterarea Click to read parameters, users can read the power rise and fall time stored in the laser. Click on set parameters to set new power rise and fall times.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 8.3.6 Laser Emission Parameters Read the Settings Area Laser emission parameter setting interface is as Figure 47. The emission parameter setting is not valid when AD mode is on.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 49 The output waveform of the laser when the internal pulse duty cycle is less than 100% 8.4 Laser parameter DisplayArea Figure 50 Laser parameter display area display interface Module Status: The display interface for laser parameter display area is as Figure 49.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 51 Laser alarmtypedisplayarea interface 8.6 Ring Light Parameters Setting Click the Ring Spot tab to enter the Ring Spot Settings page, as shown in Figure 52 below.The power...
User Guide of RFL-C3000XZ~RFL-C12000XZ 8.7 Raycus Laser Control Software Operating Mode Selection The laser operating mode is set by the Raycus Laser Control Software. Its operating interface is as Figure 53. The interpretation of the various patterns can be found in Table 15.
The waveform editing interface is displayed on the software only when programming mode is selected. 8.8 Language Laser language selection interface is as Figure 55. Users can choose between Simplified Chinese and English by click “Language”. Setting effective after Raycus Laser Control System restarted. Figure 55 Language selection interface 8.9 Authorization (Time-limited Locking) 8.9.1 Authorization in UserMode...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 56 The authorization settings operating interface in usermode 8.9.2 Authorization in Authorization Mode Figure 57 Authorization settings operating interface in authorization mode The authorization settings in laser authorization mode are as Figure 55. This interface allows the users...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ to lock and unlock the machine and can also be used as an authorization code generator. The locking time setting can set the effective using time of laser. For example, the lockingtime: May 21, 2020, indicating that the laser is locked until 0:00 on May 21, 2020, 0/0/2000 means the laser is permanently unlocked.
8.10 About Laser relevant information such as date of manufacture, model, serial number, controlling serial number, token version number, system information and other information can be queried in the Raycus Laser Control System“About” item. Specific interface is as Figure 60.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ The laser interface status indicator interface is as Figure 61. It is convenient to view the interface status information which represents the input and output status of the XP1 interface on the back panel.
8.12 Module Parameters (in DiagnosticMode) Laser module parameter query interface is as Figure 66. The interface is for the parameter query in diagnostic mode from which Raycus technicians can analyze the cause of laser anomalies. Figure 66 Module parameters query interface in diagnostic mode...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 8.13 Programming Settings (Waveform Editing) The laser programming settings interface is as Figure 67. Figure 67 The programming interface in waveform editing mode 8.13.1 View the Number of WaveBarsInside the CurrentLaser Operating interfaces of view the number of wave bar stored inside the current laser is as Figure 68.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 69 Waveform content interface in the current laser wave formmode 8.13.3 Empty All Waveforms Empty all waveform interfaces stored in the current laser waveform mode is as Figure 70. All waveforms stored inside the current laser.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 71 Step 1: Left click the pre-edited waveformnumber Figure 72 Step 2: Select the command under the commandtype, click “Add” Figure 73 Step 3: Enter the parameters and click “Save”...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 74 Step 4: After editing all commands, click“Write Laser” Figure 75 Step 5: New waveform number will turn green when usersre-click the“RefresherList” 8.13.5 Command Explanations Table 16 Command explanations in laserworkingstatus...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Wait sync Null signal dropping Wait 0~65000ms (int) 0 ~ Switch at low line Jump to different line when comply sync signal 0 ~ Switch at high GOTO line...
Raycus guarantees the products with material and technical problems and guarantees that they meet the specifications under normal use. Raycus has the right to selectively repair or replace any product that has a material or technical problem during the warranty period. All products repaired or replaced during the warranty period only provide free warranty services for products with special problems.
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All the items within the warranty and service clauses specified as above and to be provided by Raycus are for users’ reference only; the formal contents about warranty and service are subject to the contract to be signed between Raycus and its users.
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