Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D CONTENTS 1. SAFETY INFORMATION........................1 1.1 S .............................1 ECURITY ABELS ............................2 1.2 L ASER AFETY RADE ..............................2 1.3 O PTICAL AFETY ............................2 1.4 E LECTRICAL AFETY ............................3 1.5 O...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D ............. 31 4.6 S CHEMATIC DIAGRAM OF THE INTERNAL ELECTRICAL CIRCUIT OF THE LASER .......................... 32 4.7 S TART OPERATION SEQUENCE 5. CONTROL MODE SELECTION....................... 34 5.1 ON M ..............................36...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D ........................56 8.3 M AIN WORKING STATUS DISPLAY 8.3.1 Laser’s cumulative operating time display area................. 57 8.3.2 Laser working status display area.......................58 8.3.3 Laser power-up, mode selection, light-out control area..............59 8.3.4 Programming mode test area......................
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D ..........................79 9.2 L IMITATIONS OF ARRANTY ............................79 9.3 S ERVICE AND EPAIR...
1 Safety Information Thank you for choosing Raycus Fiber Laser. This user manual provides you with important safety, operation, maintenance and other relevant information. Please read the manual carefully before using this product. To ensure safe operation and optimum product operation, please carefully review the following cautions and warnings as well as other information within this manual.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D 7: Electrical Hazard 1.2 Laser Safety Grade This series of lasers are Class 4 laser instruments. The product emits laser radiation at a wavelength of 915nm or around 915nm, and the average laser power radiated from the fiber delivery cable connector is 6kW-~10kW (depending on laser model).
There are no user serviceable parts, equipment or assemblies inside the product. All service and maintenance shall be conducted by a certified Raycus engineer. In order to prevent electric shock, please do not break the seal or uncover the shield. Otherwise, any damage to the device will not be guaranteed.
Once you find that there is an abnormality in the external cabinet, please inform Raycus Company in time to deal with it as soon as possible. Please double check if each listed object is inside the package; and contact Raycus as soon as possible if there are any issues.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D CAUTION: The fiber optic cable and the fiber delivery cable connector are precise optic instrument, ANY vibration or impact to the output head, and twist or excessive bend to the cable will damage the instrument.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D e) Please keep the protective cap of fiber delivery cable connector properly when using the laser. To avoid dust, make sure to place the protective cap with the opening facing downward.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Red Guide Laser 0.5~1 Power(mW) Fiber output type iHQB Fiber core 1000 diameter (μm) Minimum bending diameter (μm) Beam divergence ≤0.22 Nominal Output Power half-angle (rad) Delivery Cable Customizable...
User Guide of RFL-A6000D~10000D 3 Installation 3.1 Dimensions The main body dimensions of RFL-A6000D fiber delivered direct diode laser shown in Figure 1. Figure 1-a Front and rear view of the laser. Figure 1-b Top and left view of the laser.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D The RFL-A6000D fiber delivered direct diode laser uses RFL- iHQB fiber delivery cable, and its form factor is shown in Figure 2 Figure 2 External dimensions of the RFL-HPQ fiber delivery cable connector RFL-A8000D/A10000D The main body dimensions of RFL-A6000D fiber delivered direct diode laser shown in Figure 3.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D b) Top and left view of the laser. Figure 3 The dimensions of RFL-A8000D/A10000D fiber delivered direct diode laser RFL-A8000D/A10000D fiber delivered direct diode laser uses RFL- QD fiber delivery cable, and its...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D 3.2 Installation rules a) Place the laser horizontally in a suitable position and ground it, as necessary. b) Before the laser is powered on, please check if the power supply has the correct voltage (380VAC±10%, 50/60Hz, See Table 2 Product Technical Data Sheet for details.), and check...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Lifting ring Lifting ring a) Lifting ring Leveling casters Leveling casters b) Leveling casters Figure 5 Laser top lifting ring and bottom level adjustment caster. CAUTION: All the cables can only be connected when power supply is off. Hot plug may damage the device.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D CAUTION: (1) During the process of installation and disassembly, please handle the fiber delivery cable connector gently, and avoid vibration. (2) Before assembling the laser output head, ensure that the optical lens and cutting head cavity are clean and free of pollution.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D b) Water cooling pressure:4~6 Bar at the water inlet; c) Water inlet and outlet connector type: iHQB output fiber optic cable ϕ6 quick release connector; QD output fiber optic cable ϕ8 quick release connector.
(2) Before turning on the laser, the cooling system must be working properly, and the water temperature should be suitable for the temperature. 4 Using the Product Please log in to the official website of Raycus to download the new PC software and the PC software user manual. Website: http://www.raycuslaser.com 4.1 Front Panel Figure 6 shows the front panel.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D POWER: Control power indicator, when the white indicator light is on, it means the main control system is on. LASER: The power button of the laser main power supply has a green light indicator function. After...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 7 Rear view of product panel. ①INTERFACE: this interface provides all control signals, including: RS232 communication, laser on/off control, laser remote control mode selection, analog control, modulation signal, Interlock interface, etc.
Table 1; (2) Incorrect wiring will cause damage to the laser, so please check whether the power cord is connected correctly before powering on the laser. Figure 8 shows the power cord provided by Raycus.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 8 Laser source power cord Insert the plug at the end of the power cord into the socket marked "AC INPUT" on the rear panel. Note that the plug has an anti-reverse connection function. After inserting it, use the lock to lock. The plug and socket as shown in Figure 9.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Yellow Protective green 8~10kW laser AC input line interface definition and parameter requirements Wire Connector tag Interface definition Logo wire color Wire length diameter 1、2 AC380V-L1 Brown 3、4 AC380V-L2 Black 5、6...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D HARDWIRING Security interface Analog interface Serial interface Communication Interface XP5 Figure 10 Control signal line. 4.4.1 Safety XP2 Interface 24-pin safety interface, with remote control system power-on, remote main power power-on and active and passive output of some lasers.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D OUT (FET S pole) Laser output indication, MOS pipe D、S output; Current<0.5A,Vds<30V,passive signal OUT(FET D pole) Light warning light negative,current<100mA Main power on alarm light negative,current<100mA OUT(24V) Output light and main power on alarm light positive,current<400mA Remote main control board power on, cannot be external voltage or ground.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D a) MOD SINGLE Figure 10 MOD Signal Circuit Diagram. This signal is 5/24V compatible, and reverse connection is not allowed. MOD is used to control the laser output and off when the key switch is hit ON and t he laser is working out of light external control mode.When the key switch hits REM, and...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Passive light output indication and main power up indication XP2's 3/4 light output indication, 15/16 is the main power has been powered on output indication, The internal circuit diagram is shown in Figure 12, and the recommended customer wiring diagrams are shown in Figures 13 and 14.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Customer 12v positive power supply Indicator light (12V for example) Customer 12v negative power supply Figure 13 Recommended wiring diagram for main power up indication (12V as an example)
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D 24V Main power supply 24V light output online indicator light indicator Figure 15 Active light indication and main power supply has been powered on the recommended wiring diagram. d) The recommended customer wiring diagram for the remote master board power up is shown in Figure 16.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D When the laser key switch hits REM mode, pin 8/9 must be shorted to the main control board to power up. e) Remote Mains Power Up This signal is used to enable mains power-up via the XP2 interface.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Import signal, rising edge start according to the pre-downloaded programming instructions output laser; program number is determined by the A8~A14. Programming The laser power is set by AD analog if the program...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D C3~C6 Back up Back up C8~C16 Back up Output signal, indicating that the laser is ready to The laser is ready Output signal produce light Output signal, indicating that the laser is emitting...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Programming Output signal, indicating that the laser mode execution Output signal programming mode is completed, the bit clears completed when the A2 is invalid Abnormal Wave output signal indicating that the laser...
The 9-pin serial interface is used for the communication between the laser and the upper computer. It can be used to communicate with the upper computer of Raycus Company or the software of the upper computer which integrates the communication protocol of Raycus. The definitions are as follows:...
4.5 Introduction to Safety Interlock Raycus’ product is designed with a safe interlocking loop, which is a two-channel system with output monitoring and manual reset. When the safety interlocking circuit is open, the safety circuit will disconnect the working power of the optical module, that is, the main power supply of the optical module.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D 4.6 Schematic diagram of the internal electrical circuit of the laser The internal electrical circuit of the laser is shown in figure 19: Figure 19 Schematic diagram of the internal electrical circuit of the laser.
5 Control Mode Selection Raycus high-power continuous wave laser has two control modes: respectively ON mode and REM mode; the user can select mode that needs to enter through the key to the front panel.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D XP1-A1 laser request is high. XP1-A2 light communication XP1-A1、A5 is close⑤ enable⑨ close⑦ output enable is high level ⒀ high. XP2-1,2 input MOD signal XP1-A1 laser request is high.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D XP1-A1is high level,XP1-A3 is low level and suspending; XP1-A1is high level,XP1-A8~A14 is not all low level; Emit laser: Communication sends “EMON” or computer software clicks button. Turn off the laser: communication sends “EMOFF”, or computer software clicks button.
In the ON mode, when the current program number of the laser is not 0, the laser will run in the programming mode. Please use the computer software of Raycus to edit the wave and select the pre-operation program number.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D 5.3.2 Emission external control When both A1 and A3 of xP1 are set high, the laser is in the internal control mode, and the light output is controlled by the computer software's light on button or by communication sending "EMON"...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D 6.1 Internal control in ON mode Figure 19 wiring diagram of “ON” mode of key switch. Operation methods: a) The rear panel air switch hits ON to supply power to the laser.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D 6.2 Emission external control mode set by power communication in ON mode Figure 20 wiring diagram of Emission external control mode set by power communication in ON mode. Operation methods:...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D 6.3 Emission external control set by power analog in ON mode Figure 21 Wiring diagram of emission external control set by power analog on the ON mode. Operation methods:...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D k) Output analog and outgoing light signals through the control board. l) Check that the red light of the laser tricolor lamp is on, and the laser is outputting light.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D f) Wait for the laser tricolor light to turn on green and the laser preparation is completed. g) Set the waveform number for pre-execution (program number is greater than 0).
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Operation methods: a) The rear panel air switch hits ON to supply power to the laser. b) Front panel key switch to REM, the laser into REM mode; c) Shorting pin 8 and pin 9 on XP2 to supply power to the main control board.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D 6.6 REM mode power communication set out light external control Figure 25 Wiring diagram of setting power communication as emission external control on REM mode. operation methods: a) The rear panel air switch hits ON to supply power to the laser.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D f) XP1-C1 is connected to 24V, and the main power is turned on (you can also press the LASER button directly, or the upper computer software points the main power ON).
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D c) Shorting pin 8 and pin 9 on XP2 to supply power to the main control board. d) XP1-A1 is connected to 24V. e) XP1-A5 is connected to 24V to turn on the red light; XP1-A5 is connected to 0V to turn off the red light after checking the optics.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Default laser IP address :192.168.0.10 Laser port :10001 7.2 Laser Communication Protocol (Network Port & Serial Port) All commands and return values in this Agreement are composed of ASCII characters. Note the following points when entering:...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Send: ‘DEC\r’ Disable External Control Return: ‘DEC\r’ Send: ‘EEC\r’ Enable External Control Return: ‘EEC\r’ Send: ‘DLE\r’ Disable Hardware Emission Control Return: ‘DLE\r’ Send: ‘ELE\r’ Enable Hardware Emission Control Return: ‘ELE\r’...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Set Diode Current (%) Send: ‘SDC 100\r’ The set value must be less than 100% and above Return: ‘SDC:100\r’ the minimum current setting value, which Other return values: can be set to 0. If the set value is greater than ‘ERR: Input Err\r’...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Enable Calibration Mode –Power linear correction mode (in this mode, the Send: ‘ECM \r’ external analog is corrected and output after Return: ‘ECM\r’ filtering, so the response time of AD analog is...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D The laser is not ready Bit 9 The laser is ready QCW mode=off Bit 10 QCW mode=on Module Main Power=off Bit 11 Module Main Power=on Modulation mode=off Bit 12...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D normal Bit 25 Humidity alarm normal Bit 26 Water flowmeter 1 Flow Alarm Red light internal control Bit 27 Red Light External Control normal Bit 28 Water flowmeter 2 Flow Alarm...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 29 PC software display main interface. 8.2 Multi-laser Control Area Multi-laser control area is shown in Figure 30.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 30 Multi-laser control area interface. Select IP address of corresponding laser, and then double click. PC software will take communication with selected laser. After the communication established, the lower left status display shows that the network connection is ok, shown in Figure 31.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 32 Procedure for adding a laser to the PC software. 8.2.2 Modify laser IP After the laser connection has been established, select the IP address of current laser and right-click...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 32 Modify the IP address of laser. 8.3 Main working status display The laser’s main status display is as shown in Figure 34, Table 12.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure34 diagram of the laser's main display area Table 12 the laser main display content and meaning Display Meaning Output power current setting percentage of power in real time Output power Average laser output power in real time(W)...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D 8.3.2 Laser working status display area The laser working status display area is shown in Figure 36, Table 13. Figure 36 A diagram of the laser's working status display area.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Green: XP2 leg 18,19 on safety interface make InterLock2 make Gray: XP2 leg 18,19 on safety interface break Green: laser in programming mode Programming mode Gray: laser not in programming mode Power slow rise &...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Click ON, activate laser power correction mode; click OFF, shut laser power correction mode; Power correction mode power-off memory automatically Eliminate alarm Eliminate current laser alarm Laser ON Laser is in output...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 39 the power slow rise and fall setting area interface and measured programming. 8.3.6 Laser output parameters read the setting area Laser output parameter setting interface is shown in Figure 40. The output parameter setting is not valid when AD mode is on.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 41 Laser parameter display area display interface. 8.5 Alarm type display area The laser alarm type display area interface is shown in Figure 42. This interface shows the cause of the alarm for the current laser.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 43 Laser operating mode selects the display area interface. Table 15 Laser operating mode and explanation Mode selection Mode explanation User mode A concise software interface...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Diagnostic mode Displays laser status and parameters for diagnosis purposes Authorization mode Time-limited locking function can be set on laser Debug mode You can modify laser parameters (subject to valid password) 8.7 Language...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 45 the authorization settings operating interface on user mode. 8.8.2 Authorization on authorization mode The authorization settings in laser authorization mode are shown in Figure 46. This interface allows the customer to lock and unlock the machine and can also be used as an authorization code generator.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 46 Authorization settings operating interface on authorization mode. 8.9 About Laser relevant information such as date of manufacture, model, serial number, controlling serial number, token version number, system information and other information can be queried in the PC...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 47 Laser relevant information query interface. 8.10 XP1 interface status indication (in diagnostic mode) The laser interface status indicator interface is shown in Figure 48. It is convenient to view the interface status information which represents the input and output status of the XP1 interface on the back panel.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 48 The interface status in diagnostic mode 8.11 Log (in diagnostic mode) Laser’s working log interface is shown in Figure 49. User can query work log by entering the time to...
Figure 52 the file address query interface for all downloaded information 8.12 Module parameters (in diagnostic mode) Laser module parameter query interface is shown in Figure 53. The interface is for the parameter query in diagnostic mode from which Raycus technicians can analyze the cause of laser anomalies.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 54 the programming interface in programming editing mode. 8.13.1 View the number of wave bars inside the current laser Operating interfaces of viewing the number of wave bar stored inside the current laser is shown in Figure 55.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 55 operating interfaces of wave bar stored inside the current laser. 8.13.2 Check programming content To check the programming contents in the current laser programming mode is shown in Figure 56.
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D Figure 56 Programming content interface in the current laser programming mode. 8.13.3 Empty all programming Empty all programming interfaces stored in the current laser programming mode , as shown in Figure 57.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D a) Select the pre-edited programming number. b) Add command type...
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Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D C) Save command d) Type the command code into laser...
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-A6000D~10000D e) Check effectiveness of instruction Figure 58 A diagram of the programming editing operation in programming mode 8.13.5 Command Explanation Command meaning in laser working status is shown in Table 16...
Normal use. Raycus has the right to selectively repair or replace any products with material or technical problems during the warranty period. All products repaired or replaced during the warranty period are guaranteed free warranty only for those products with special problems.
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This product has no built-in parts for user maintenance, so all maintenance should be carried out by Raycus technical personnel. In case of any alarm during the use of the product, the technical personnel of Raycus shall be informed in time and troubleshooting shall be carried out.
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