Ingeteam INGECON SUN STORAGE 1Play Installation And Operation Manual
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Ingeteam INGECON SUN STORAGE 1Play Installation And Operation Manual

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Installation and Operation Manual

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  • Page 1 INGECON SUN STORAGE 1Play Installation and Operation Manual...
  • Page 2 SERVICE CALL CENTERS ABH2015IQE01_ 12/2021 SPAIN Ingeteam Power Technology, S.A. - Energy +34 948 698 715 FRANCE Ingeteam SAS +33 820 363 749 ITALY Ingeteam S.r.l. +39 0546 651 524 CZECH REPUBLIC Ingeteam, a.s. +420 597326908 Ingeteam INC. 1-414-934-4158 MEXICO Ingeteam, S.A.
  • Page 3 Ingeteam INGECON SUN STORAGE 1Play Installation and Operation Manual ABH2015IQE01_ - Installation and Operation Manual...
  • Page 4 Ingeteam The copy, distribution or use of this document or of its content requires written authorisation. Any breach thereof will be reported for damages. All rights reserved including those of patent rights or design registration. The conformity of the document content with the hardware described has been checked. However, discrepancies may exist. Liability will not be assumed for total concordance.

  • Page 5: Important Safety Instructions

    Important Safety Instructions Ingeteam Important Safety Instructions This section describes the safety warnings and the Personal Protective Equipment used in the unit. Safety conditions General warnings DANGER Opening the enclosure does not imply there is no voltage inside. The risk of electric shock exists even after disconnecting from the grid, the PV array and the auxiliary supply.
  • Page 6 Ingeteam Important Safety Instructions INFO These instructions must be easily accessible close to the unit and located within reach of all users. Before installation and start-up, please read these safety instructions and warnings carefully as well as all the warning notices located on the unit. Ensure that all the warnings signs are perfectly legible and that those which are damaged or have disappeared are restored.

  • Page 7: Personal Protective Equipment (Ppe)

    Important Safety Instructions Ingeteam Personal Protective Equipment (PPE) When working on the unit, use the following safety equipment recommended by Ingeteam as a minimum. Name Description Safety footwear In compliance with standard UNE-EN-ISO 20345:2012 Helmet In compliance with standard EN 397:2012 + A1:2012...

  • Page 8: Table Of Contents

    Ingeteam Contents Contents Important Safety Instructions ........................5 Safety conditions ........................... 5 Personal Protective Equipment (PPE) ...................... 7 Contents ..............................8 1. About this manual ..........................11 1.1. Scope and nomenclature ......................11 1.2. Recipients ........................... 11 1.3. Warnings ............................. 11 2.
  • Page 9 Contents Ingeteam 10.4. Auxiliary genset connection process .................... 32 11. Connecting the PV array ........................34 11.1. Safety instructions for connecting the PV array ................34 11.2. Wiring requirements for connecting the PV array ................34 11.3. PV array connection process ......................34 12.
  • Page 10 Ingeteam Contents 18.23. Grounding fault detection and alarm ..................64 19. Troubleshooting ..........................66 20. Shutting down the unit ........................67 20.1. Unit disconnection process ......................67 20.2. Disconnecting the wiring in push-in type terminals ................ 67 21. Preventive maintenance ........................68 21.1.

  • Page 11: About This Manual

    About this manual Ingeteam 1. About this manual The purpose of this manual is to describe the INGECON SUN STORAGE 1Play units and to provide appropriate information for their correct reception, installation, start-up, maintenance and operation. 1.1. Scope and nomenclature...

  • Page 12: Unit Description

    2.2. Types of hardware In the INGECON SUN STORAGE 1Play there are two distinct types of hardware, type A and type B. Both have the same functionalities, but the type of hardware must be identified in order to perform the connections.

  • Page 13: Optional Accessories

    This device is integrated inside the inverter. 2.4. EMC requirements INGECON SUN STORAGE 1Play units are equipped with the necessary filtering elements to comply with EMC requirements for domestic applications in order to prevent disturbances in other equipment outside the installation.
  • Page 14 Ingeteam Unit description Nominal frequency 50 / 60 Hz Frequency range 40 ~ 70 Hz Maximum power 11,500 VA Maximum current 50 A rms Cosine of Phi 0 ~ 1 Consumption grid output (AC) Stand-alone mode Power (25 ºC) 30 min, 2 min, 3s...

  • Page 15: Description Of Cable Inlets

    Unit description Ingeteam 2.7. Description of cable inlets Storage system. M20 cable gland PV array (in hardware type B there is one photovoltaic inlet instead of two). PV MC4 quick connectors Wi-Fi antenna or Ethernet cabling. M20 cable gland CAN communication for Li-Ion batteries with BMS.

  • Page 16: Receipt Of The Unit And Storage

    Failure to follow the instructions in this section may lead to damage to the unit. Ingeteam accepts no liability for damage resulting from the failure to follow these instructions. If the unit is not installed immediately after reception, the following points should be taken into account in order to avoid damage: •...

  • Page 17: Equipment Transport

    You must protect the unit, during transport, from mechanical knocks, vibrations, water splashes (rain) and any other product or situation which may damage it or alter its behavior. Failure to observe these instructions may lead to loss of warranty on the product, for which Ingeteam is not responsible. 4.1. Transport...

  • Page 18: Preparation For Installing The Unit

    Ingeteam Preparation for installing the unit 5. Preparation for installing the unit When deciding the location of the unit and planning your installation, you must follow a set of guidelines based on the specifications of the unit. This chapter summaries the guidelines and details the external elements needed for correct operation of the unit.

  • Page 19: Supporting Surface And Fastening

    A thermomagnetic circuit breaker must be installed on the connection between the inverter and the consumption grid. The following gable provides the necessary data for the installer. Installations with the inverter disconnected to the distribution grid Rated current for the Maximum current INGECON SUN STORAGE 1PLAY thermomagnetic circuit for the consumption grid breaker 13 Arms 20 Arms 26 Arms...

  • Page 20: Storage System Connection Protection

    Ingeteam Preparation for installing the unit Rated current for the Maximum auxiliary INGECON SUN STORAGE 1PLAY thermomagnetic circuit genset current breaker 50 Arms 63 Arms 50 Arms 63 Arms When selecting the protection in an installation you must take into account that its breaking capacity is greater than the short-circuit current of the auxiliary connection point.

  • Page 21: Installing The Unit

    6.2. Attaching the unit to the wall INGECON SUN STORAGE 1Play units have a system for securing them to the wall using a plate. The steps for fixing the unit properly are as follows. The weight of the unit must be taken into account.

  • Page 22: Opening The Housing

    Ingeteam Installing the unit Fix the plate using stainless steel fittings to prevent corrosion. Suspend the unit from the plate by fitting the two slats in the openings on the back of the unit. Use the two side holes to grasp the unit with both hands.
  • Page 23 Installing the unit Ingeteam CAUTION Make sure to disconnect the cable that joins the cover display to the electronic card when taking of the cover (see figure). The electronic card connector is shown as Display. Reconnect the connector wiring when the cover is put back in to place.

  • Page 24: Connection/Disconnection Of Wiring In Push-In Type Terminals

    Ingeteam Connection/disconnection of wiring in push-in type terminals 7. Connection/disconnection of wiring in push-in type terminals The connection of the storage system, the consumption grid and the auxiliary genset is performed using push-in type terminals. This section describes the connection and disconnection process of the wiring in these terminals, as well as the tool to use.
  • Page 25 Connection/disconnection of wiring in push-in type terminals Ingeteam Wiring connection Follow the steps below to connect the wiring to these terminals: Insert the flat-head screwdriver in the specified slot. Insert the wiring. Remove the screwdriver. Check that the connection is tight.
  • Page 26 Ingeteam Connection/disconnection of wiring in push-in type terminals Disconnecting the wiring Follow the steps below to disconnect the wiring from these terminals: Insert the flat-head screwdriver in the specified slot. Remove the wiring. Remove the screwdriver. ABH2015IQE01_ - Installation and Operation Manual...

  • Page 27: Connection Of The Storage System

    When carrying out the connections, respect the polarities marked on the electronic card. If the connection is performed incorrectly the inverter could be damaged Ingeteam accepts no liability for any damages caused by an incorrect connection. 8.2. Wiring requirements for connecting the storage system...

  • Page 28: Storage System Connection Process

    Ingeteam Connection of the storage system 8.4. Storage system connection process To connect the storage system: Loosen the cable glands indicated with BATTERY+ and BATTERY- and insert the storage system wiring, respecting the polarities. Use two of the ferrite cores supplied with the unit and make two turns with the positive and negative wires of the storage system.

  • Page 29: Connecting The Consumption Grid

    Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed. When carrying out the connections, respect the polarities marked on the electronic card. Ingeteam accepts no liability for any damages caused by an incorrect connection. INFO The consumption grid neutral is not internally connected to ground.

  • Page 30: Consumption Grid Connection Process

    Ingeteam Connecting the consumption grid 9.4. Consumption grid connection process To connect the consumption grid: Line Neutral Ground Loosen the packing gland marked LOADS (see section “2.7. Description of cable inlets”), remove the cap and pass the consumption grid cable through it.

  • Page 31: Auxiliary Genset Connection

    In both types of hardware it is possible to use the TT and TN grounding systems. For inverters with hardware type A with a TN connection, please contact Ingeteam for more information. If the neutral conductor is connected incorrectly, the consumption grid ground connection will not work. In TT systems, the internal transfer relay must disconnect the neutral conductor between the consumption grid and the auxiliary genset when the inverter is not connected to the auxiliary genset.

  • Page 32: Use Of Ferrite Cores

    Loosen the cable gland marked Genset, remove the protective cap and pass the cable through it. Install the ferrite core supplied by Ingeteam, turning the line and neutral wires around it twice. Insert the respective wires in the J55 Genset push-in type terminals, respecting the polarity. The operation of this type of terminal is described in “7.
  • Page 33 Loosen the cable gland marked GENSET, remove the protective cap and pass the cable through it. Install the ferrite core supplied by Ingeteam, turning the line and neutral wires around it twice. Insert the respective wires in the J55 GENSET push-in type terminals, respecting the polarity. The neutral connector must be connected to the J55 N terminal.

  • Page 34: Connecting The Pv Array

    When carrying out the connections, respect the polarities marked on the unit. Ingeteam accepts no liability for any damages caused by an incorrect connection. 11.2. Wiring requirements for connecting the PV array The wiring gauge for connecting the PV array is specified in the following table:...
  • Page 35 Connecting the PV array Ingeteam Remove the caps from the quick connectors. Insert the connectors respecting the polarities indicated on the lower connections plate of the unit. Ensure the connections are firm. If you wish to remove the aerial connectors, use the specific tool to do If you wish to connect two pairs of inputs in the type B hardware, use the diverters supplied with the unit, as indicated in the following figures.

  • Page 36: Connecting The Storage System Temperature Sensor

    Read carefully before starting the connection process. INFO Ingeteam recommends locating the sensor on a battery located in the central area of the storage system. It should be placed approximately at the center, vertically, of the cell selected, and suitably fixed in accordance with the installation specifications.

  • Page 37: Storage System Temperature Sensor Connection Process

    Connecting the storage system temperature sensor Ingeteam 12.3. Storage system temperature sensor connection process To connect the temperature sensor: Loosen the corresponding packing gland (see Section “2.7. Description of cable inlets”), remove the cap and pass the sensor cable through it.

  • Page 38: Connection Of The Can Communication For Li-Ion Batteries With Bms

    13.2. Wiring requirements for connecting the CAN communication for Li-Ion batteries with BMS The wiring gauge for connecting the CAN communication of the storage system management system is specified in the following table: INGECON SUN STORAGE 1Play Wiring gauge 0.25 mm ~ 1.5 mm Cable diameter 4.5 ~ 10 mm...
  • Page 39 Connection of the CAN communication for Li-Ion batteries with BMS Ingeteam Loosen the corresponding packing gland (see Section “2.7. Description of cable inlets”), remove the cap and pass the cable through it. Connect the wiring to terminal J76 CAN IN as shown in the previous figure, respecting the printed instructions on the screen-printed electronic card (H: high, L: low, GND: GND).

  • Page 40: Connecting The Digital Outputs

    When carrying out the connections, respect the polarities marked on the electronic card. 14.2. Wiring requirements for connecting the digital outputs The wiring gauge for connecting the digital outputs is specified in the following table: INGECON SUN STORAGE 1Play Wiring gauge 0.25 mm ~ 1.5 mm...

  • Page 41: Connection Process Of The Digital Outputs

    Connecting the digital outputs Ingeteam 14.3. Connection process of the digital outputs Follow the instructions below to connect the digital outputs: Normally open (NO) Normally closed (NC) Digital output 1 J36 EXT RELAY 1 Digital output 2 J44 EXT RELAY 2 Loosen the corresponding cable gland “2.7.

  • Page 42: Connecting The Digital Inputs

    When carrying out the connections, respect the polarities marked on the electronic card. 15.2. Wiring requirements for connecting the digital input The wiring gauge for connecting the digital inputs is specified in the following table: INGECON SUN STORAGE 1Play Wiring gauge 0.25 mm ~ 1.5 mm...
  • Page 43 Connecting the digital inputs Ingeteam Hardware type A Digital Input 1 J54 DIGITAL INPUT 1 Digital Input 2 J54 DIGITAL INPUT 2 These digital inputs can be configured for different purposes (see “18.13. Configuring the digital inputs”) and used with a potential-free contact or with a power supply, both outside the unit.

  • Page 44: Digital Input Connection Process

    Ingeteam Connecting the digital inputs External potential-free contact External power supply The truth table for these inputs is as follows. Connector Potential-free contact Voltage level Open 5 V ~ 24 V “0” Closed (R < 100 Ohm) 0 V “1” Closed (R > 100 Ohm) 1 V ~ 5 V 15.4. Digital input connection process The digital inputs are connected in the following order: Loosen the corresponding packing gland (see Section “2.7.

  • Page 45: Connecting Optional Accessories

    Connecting optional accessories Ingeteam 16. Connecting optional accessories This chapter explains the process for wiring the optional accessories to the unit: • Communication card. • INGECON SUN EMS Board energy manager. 16.1. Safety instructions for connecting the optional accessories CAUTION Before you start to make the connections, make sure there is no voltage in the inverter.
  • Page 46 Ingeteam Connecting optional accessories Connect the RS-485 (A) cabling to the communication card. RS-485 communication card Signal RS-485 B(+) RS-485 A(-) Protective mesh ABH2015IQE01_ - Installation and Operation Manual...

  • Page 47: Ethernet Tcp Communication Card

    Connecting optional accessories Ingeteam 16.2.2. Ethernet TCP communication card The Ethernet TCP communication card is installed inside the unit to provide an Ethernet network interface. Follow the steps below to connect the communications card: Connect the communication card in the J11 and J12 connectors of the control card.

  • Page 48: Wi-Fi Tcp Communication Card

    Ingeteam Connecting optional accessories 16.2.3. Wi-Fi TCP communication card The Wi-Fi TCP communication card is installed inside the unit to provide a wireless network interface. Follow the steps below to connect the communications card: Connect the communication card in the J11 and J12 connectors of the control card.

  • Page 49: Ingecon Sun Ems Board Connection

    Connecting optional accessories Ingeteam 16.3. INGECON SUN EMS Board connection The INGECON SUN EMS Board is a control and communication device used with an external wattmeter to manage the energy flows within self consumption photovoltaic installations with batteries. This device is integrated inside the inverter.
  • Page 50 Ingeteam Connecting optional accessories To connect the INGECON SUN EMS Board follow these steps: Connect the EMS Board to connectors J11 and J12 of the control card as shown in the figure below. If you wish to establish Wi-Fi communication with the router, you must install the Wi-Fi antenna and the Reset button.
  • Page 51 Connecting optional accessories Ingeteam Signal RS-485 A(-) Protective mesh ABH2015IQE01_ - Installation and Operation Manual...

  • Page 52: Commissioning

    Ingeteam Commissioning 17. Commissioning This chapter details the process for commissioning the unit. 17.1. Unit inspection You must check the correct condition of the installation before start-up. Each installation is different, depending on its characteristics, the country in which it is located or other special conditions which may apply.

  • Page 53: Configuring The Unit For The First Time

    Commissioning Ingeteam If after several seconds the inverter does not show any activity on the display, verify that the specified polarities have been followed for the connection of the batteries and/or the PV array. 17.2.1. Configuring the unit for the first time The first time that the inverter is powered from the batteries or the PV array, it must be configured to operate correctly.

  • Page 54: Display Control

    Ingeteam Display control 18. Display control INGECON SUN STORAGE 1PLAY inverters/chargers incorporate a display, keypad and LED unit to interface with the installer or the user. This interface allows the display of the main internal parameters and the configuration of the entire system during installation.

  • Page 55: Display

    Configuration. Battery charge limitation from the genset, defined by a user setting. Apparent power. Limitation due to rated apparent power in the unit. Self consumption mode. Limitation due to the operation of the self consumption mode managed by INGECON SUN STORAGE 1Play. ABH2015IQE01_ - Installation and Operation Manual...

  • Page 56: Menu Structure

    Ingeteam Display control Reasons for the power limitation Letter viewed on the Code sent by Description display communications 2, 3 Temperature. Limitation due to high temperature in the unit. 18.3. Menu structure START SCREEN SWITCH TO START START/STOP SWITCH TO STOP...

  • Page 57: Main Menu

    Access to the CONFIGURATION menu is password restricted. Access to this menu is only allowed to installers (qualified personnel). The installer password is 0332. Ingeteam accepts no liability for incorrect use of the installer password. 18.5. Monitoring inverter variables You may want to find out certain parameters of the unit. This facilitates the monitoring of the unit.
  • Page 58 Ingeteam Display control Battery Setting Description VBAT Voltage (V) in the battery bank measured by the inverter. IBAT Current (A) in the battery bank measured by the inverter. Positive for discharge, negative for charge. Estimation of the lead-acid battery bank state of charge (%). For Li-Ion batteries it will display the data received by the BMS.

  • Page 59: Configuring The Battery Type

    Display control Ingeteam Setting Description Auxiliary genset frequency (Hz). Auxiliary genset active power (w). COSPHI Cosine of phi. Cosine of the phase shift angle between the grid voltage and current. The cosine of phi can be positive or negative: •...
  • Page 60 CONFIGURATION > BATTERY > LEAD-ACID > SETTINGS. CAUTION An incorrect configuration of these settings can reduce the battery life. Ingeteam accepts no liability for the consequences that may arise from incorrect configuration of the unit by the user and/or the installer.

  • Page 61: Configuring The Inverter To Work Only With The Pv Array, Without Batteries

    Display control Ingeteam 18.7. Configuring the inverter to work only with the PV array, without batteries These inverters can work only from the photovoltaic input, without using the battery input. INFO To set up the inverter in this operation mode, see the document “Use and Settings of the ISS 1Play working only with PV”...

  • Page 62: Configuring The Digital Outputs

    Ingeteam Display control Setting Description VAC MAX Maximum AC voltage generated by the diesel generator set (V): FAC MIN Minimum frequency generated by the diesel generator set (Hz): FAC MAX Maximum frequency generated by the diesel generator set (Hz): The generator can start automatically using a command through a digital output in the inverter. For this, the digital output must be configured as “Generator ON/OFF”...

  • Page 63: Configuring The Modbus Id

    Photovoltaic input in the Automatic The installation will be restored when the batteries reach INGECON SUN STORAGE 1Play the configured SOCrecx state of charge (see “18.8. Configuring the SOC settings”). The inverter detects the voltage and frequency in the AC grid input and connects to it automatically.

  • Page 64: Performing A Ventilation Test

    CAUTION An incorrect configuration of these settings can reduce the battery life. Ingeteam accepts no liability for the consequences that may arise from incorrect configuration of the unit by the user and/or the installer. To configure the parameters in the unit, open MAIN MENU > CONFIGURATION > BATTERY > LEAD-ACID >...
  • Page 65 INFO For more information, see the Alarm Interpretation and Troubleshooting Guide which describes the alarms and troubleshooting for the installation and operation of the INGECON SUN STORAGE 1Play. To download the guide, go to the INGECON SUN Training website (www.ingeconsuntraining.info).

  • Page 66: Troubleshooting

    INFO See the Alarm Interpretation and Troubleshooting Guide which describes the alarms and troubleshooting for the installation and operation of the INGECON SUN STORAGE 1Play. To download the guide, go to the INGECON SUN Training website (www.ingeconsuntraining.info). ABH2015IQE01_ - Installation and Operation Manual...

  • Page 67: Shutting Down The Unit

    Shutting down the unit Ingeteam 20. Shutting down the unit This section describes the procedure to shut down the unit. CAUTION If you wish to work inside the unit, you must carry out these instructions in the order shown here to remove the power.

  • Page 68: Preventive Maintenance

    Ingeteam accepts no liability for any damages caused by improper use of the equipment. You must propose in advance to Ingeteam any work carried out on any equipment which implies a modification of the original electrical arrangements. These must be studied and approved by Ingeteam.

  • Page 69: Waste Handling

    At the end of the unit's life, the waste must be correctly processed by an authorized hazardous waste management company. Ingeteam, in accordance with its policy of respect for the environment, will inform the authorized manager, via this section, of the location of components to be decontaminated.
  • Page 70 Notes...
  • Page 71 Ingeteam, S.A. de C.V. Ingeteam SAS Ave. Revolución, nº 643, Local 9 Ingeteam Power Technology India Pvt. Ltd. Le Naurouze B - 140 Rue Carmin Colonia Jardín Español - MONTERREY 2nd floor, 431 31676 Labège - France 64820 - NUEVO LEÓN - México...
  • Page 72 ABH2015IQE01_ 12/2021 Ingeteam Power Technology, S.A. www.ingeteam.com...

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