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Santak ARRAY 4 User Manual

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USER MANUAL
ARRAY 4~24kVA
(A UPS)

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Summary of Contents for Santak ARRAY 4

  • Page 1 USER MANUAL ARRAY 4~24kVA (A UPS)
  • Page 2 Thank you for choosing Santak ARRAY system. Safety information and operating instructions are included in this manual. To ensure correct use of the UPS system, please read this manual thoroughly before operating it. Save this manual properly for future reference.

  • Page 3: Table Of Contents

    Contents Introduction........................1 Saf et y Ins tr uc tions ................4 Unpacking..........................5 Appearance........................6 Installation........................10 Operation of Adding/ Removing UPS-Modules............. 16 Operation and Maintenance................... 18 Communication Interface....................25 Troubleshooting.......................26 10. Descriptions of LED Indicators and warnings..............27 11. Configuration of the Battery Pack(s)................30...

  • Page 4: Introduction

    1. I NTRODUCTION 1.1 Product overview ARRAY 4~24kVA system is of single phase output and compatible with either three-phase or single phase mains input, and adopts a drawer-type high intelligent modular design with high efficiency and performance. It is a scalable power protection system in the range of 4 to 24kVA, this gives you to protect your investment while enabling your system to grow.
  • Page 5 1. I NTRODUCTION 1.3 Product standard This product complies with the following criterion levels: EMC: : 61000-4-2(ESD) GB/T17626.2 Electrostatic discharge immunity 61000-4-3(RS) GB/17626.3 Radiated,radio-frequency,electro IEC62040-2 Class A magnetic field immunity GB7260.2 Class A 61000-4-4(EFT) GB/17626.4 Electrical fust transient/burst immunity 61000-4-5(SURGE) GB/17626.5 Surge immunity Safety I E C...
  • Page 6 1. I NTRODUCTION Dimensions and weights Dimensions Net Weight Name W x D x H (mm) (kg) UPS-Module 405 x 530 x 87 Frame 442 x 700 x 965 Frame with Down-Voltage 442 x 700 x 1265 Transformer (Option) ： ※...

  • Page 7: Safety Instructions

    2. SAFETY INSTRUCTIONS 2.1 SAFETY INSTRUCTIONS Save this manual properly for future reference. This manual contains important safety instructions. Read this manual carefully and thoroughly before operating the UPS. Comply with all the warnings and operating instructions on the unit and in the manual strictly. The earth ground connection must be provided and installed properly before power-on.

  • Page 8: Unpacking

    3. UNPACKING 3.1 UNPACKING ※ ： Note Carefully inspect the outer packaging for evidence of the damage during transit. Don’t install a damaged unit. Report any damage to the carrier and notify the local dealer immediately. 1) Remove the wrapping trap and the packing carton (Refer to Fig.1) 2) Remove the protective material (Refer to Fig.2);...

  • Page 9: Appearance

    4. APPEARANCE 4.1 Appearance of the Frame Standard: LED Indicat or LCD P anel Intelligent Slot RS 485 RS 232 RS 485 RS 485 Mains Input Br eaker Maintenance Br eaker Plastic Cover and O utput B reaker Panels Terminal Block Wheel Brake Pad FRONT...
  • Page 10 4. APPEARANCE Appearance of the UPS-Module Handle Handle FRONT VIEW RS232 Connector REAR VIEW Latch Latch Top Panel Appearance of the Communication Module Connec tor REAR VIEW Ha nd le c o m m unic a tio n p ort La tc h SIDE VIEW FRONT VIEW...
  • Page 11 4. APPEARANCE The Appearance of the LCD Panel and the Plastic cover Panel Spring latch Communication Cable Panel Plastic Cover Panel...
  • Page 12 4. APPEARANCE LCD Display Panel 1. Normal: The UPS system is working normal and powering the load via INVERTER if this green LED is on. 2. On Battery: The UPS system is powering the load from the battery via INVERTER if this yellow LED is on.

  • Page 13: Installation

    You may choose more groups of the battery pack to extend longer backup time if necessary. 8. Input wirings: ARRAY 4~24kVA is compatible with either three-phase or single phase mains input. The default setting is for three-phase mains input. For single phase mains input, it is recommended to start up the UPS system in utility power mode, it can automatically sense the power source.
  • Page 14 5. INSTALLATION 1) Wiring for single-phase input L N G Mains input Distribution Panel Input Output battery Mains input R S T N L N Breaker Output Breaker Output Distribution Panel L N G To load Single-phase Input Connection Diagram ※...
  • Page 15 5. INSTALLATION 3) Output connection with down-voltage ISO transformer (Option) 220/230/240VAC 110/115/120VAC 110/115/120VAC To have the 110/115/120Vac output, you may have to order the UPS system frame with down-voltage ISO transformer. The output terminal block of down-voltage transformer is at the lower section of the rear panel of the frame. It is recommended to divide the total load as equally as possible between L1/N1 and L2/N2 for low voltage output.
  • Page 16 5. INSTALLATION 9. Recommended wires Diameter of the Diameter of the Diameter Diameter Input Output Battery utility power input UPS output wires of the of the Breaker Breaker Breaker wires battery earth wire rating of rating of positive the UPS /negative utility wires...
  • Page 17 5. INSTALLATION 5.2 Space requirement A recommended space of 80cm and 30cm from the front panel and the rear panel respectively should be reserved for ventilation and future maintenance. Keep the surroundings clean and don’t place any objects close to the UPS. 5.3 Installation Brake Pad DOWN...
  • Page 18 5. INSTALLATION 4) Insert all the UPS-Modules into the bays of the frame one after another. (Refer to Fig.7-Fig.9) ※ ： Note Push each module firmly until it is latched to the frame. Repeat for each additional module. 5) Install the plastic cover panels one by one in ascending order. (Refer to Fig.10). 6) Install the LCD panel: plug the communication cable on the LCD panel to the port of the communication module.

  • Page 19: Operation Of Adding/ Removing Ups-Modules

    UPS-Modules without causing the UPS system to lose any functionality. 6.2 Installing and removing the UPS-Modules ARRAY 4~24kVA adopts the hot swappable, modular design, it is able to add or remove the UPS-Modules no matter the UPS system is off or is operating. However, please pay...
  • Page 20 6. OPERATION OF ADDING / REMOVING UPS-MODULES 6.2.2 Procedures of removing the UPS-Module 1) Remove the plastic cover panel from the position where you want to remove the UPS-Module. 2) Use two hands to hold the handle and press the latch-levers in the handle units to slide the UPS-Module slowly out of the frame until you see the marks “●”on the top of the UPS-Module, then hold the UPS-Module on the left and right sides to pull it out from the frame.

  • Page 21: Operation And Maintenance

    7. OPERATION AND MAINTENANCE 7.1 Operation 7.1.1 For three-phase mains input, make sure the phase sequence is correct; For single phase mains input, please confirm “L” is connected to R-phase(A-phase) on the terminal block of the input before supplying mains power to the UPS. ※...
  • Page 22 7. OPERATION AND MAINTENANCE 5) Press ▼to continue 6) Press ▼ to continue INPUT PARAMETER POWER PARAMETER VOLT: 220 TOTAL: 0.00 0.00 FREQ: 50.0Hz UPS1: 0.00 0.00 UPS2: 0.00 0.00 *R-phase inputs when being single-phase *The status of Each UPS-Module will be shown circularly in the last two lines 7) Press ▼...
  • Page 23 7. OPERATION AND MAINTENANCE 7.1.6 Shutdown of the UPS system ↵ ↵ ↵ ↵ 1) Shutdown menu 2) Press press “ESC” and press ▲ or ▼ to select “UPS OFF” UPS OFF SELECTION SWITCH TO BYPASS UPS OFF INQUIRE TURN OFF OUTPUT *If there is only one UPS module the UPS OFF will automatically select to “SWITCH TO BYPASS”.
  • Page 24 7. OPERATION AND MAINTENANCE 7.1.7 Query 1) Query menu 2) Press ↵ to continue press “ESC” and press ▲or ▼ to select for other “INQUIRY” information. INQUIRY UPS ON PHONE SETUP MAINTAIN PROCEDURE INQUIRE ALARM CONTROL ONLY FOR SERVICE 6) Press▲or▼to select “PHONE” to query the distributor’s telephone number SERVICE HOTLINE: XXXXXXX RETAILER TEL.:...
  • Page 25 7. OPERATION AND MAINTENANCE ↵ ↵ ↵ ↵ 3) Enter the password (default is “1234”) 4) After pressing by using ▲or ▼ SETUP SELFTEST TIME USER KEY: ***** RE-START REDUNDAN PASSWORD VOLTAGE SERVICE ONLY: ***** PHONE ↵ ↵ ↵ ↵ 5) Select REDUNDAN and press 6) If the number of the redundancy module to set up the number of the...
  • Page 26 7. OPERATION AND MAINTENANCE and shut down the LCD display in 10 minutes. 8). Menu overview 7.2 Maintenance 1.The maintenance and battery replacement of the UPS system should be performed by trained service personnel. 2.The Battery Pack(s) should be charged once every three months under normal temperature (Refer to the specifications), or every two months at a higher temperature if the UPS system has not been used for a long time.
  • Page 27 7. OPERATION AND MAINTENANCE ※ ： Note Make sure that the unit has transferred to the bypass mode before operating the maintenance breaker. The UPS system delivers AC power to the output directly from the utility power when the maintenance breaker is transferred in the position of “MAINTENANCE”.

  • Page 28: Communication Interface

    8. COMMUNICATION INTERFACE The ARAAY 4~24kVA provides two paths of communications, one is RS232, the other is RS485 and Intelligent Slot. You may opt for AS400 card of Dry-contact interface for remote monitoring or WebPower card for remote monitoring and management of the UPS system. 1.

  • Page 29: Troubleshooting

    9. TROUBLESHOOTING In the event of fault of the UPS system, please refer to the following table to check out the fault condition and take corresponding troubleshooting measures. If the problems cannot be properly handled, please contact Service Center. 1. Check that the UPS mains input wiring is correct 2.

  • Page 30: Descriptions Of Led Indicators And Warnings

    10. DESCRIPTIONS OF LED INDICATORS AND WARNINGS LED Display Audible alarm LCD display Remark Operating conditions 1. Normal mode The utility Power is ● None normal The Voltage is High or too One beep every The utility power is Low, the UPS ●...
  • Page 31 10. DESCRIPTIONS OF LED INDICATORS AND WARNINGS 5. Warning for phase loss or phase sequence error ★ One beep every 2 Phase loss Utility power Check the (Bypass mode) seconds failure, phase mains input sequence error. wiring No output and the UPS will shut down in 30 seconds...
  • Page 32 10. DESCRIPTIONS OF LED INDICATORS AND WARNINGS 8. No UPS modules No UPS None modules If some other conditions that are not mentioned above, please contact the distributor or the service center for assistance. - LED indicator is on ● ★...

  • Page 33: Configuration Of The Battery Pack(S)

    11. CONFIGURATION OF THE BATTERY PACK(S) The minimum number of the battery bank: According to the requirements of the batteries’ specifications, please refer to the following to choose proper battery groups (each group or each string consists of 10 pieces of 12V battery in series) for the Battery Pack(s) in order to maintain longer service life of the batteries and to safely use the batteries for the UPS system as well.
  • Page 34 11. CONFIGURATION OF THE BATTERY PACK(S) 4. Configuration of 12V100Ah battery Power 1 string 2 strings 3 strings 4 strings 5 strings 6 strings 4kVA 8kVA 12kVA 16kVA 20kVA 24kVA ： ※ Note (1) The information above is for reference only. (2) There are 10 pieces of 12V battery in series for each group (each string).
  • Page 35 11. CONFIGURATION OF THE BATTERY PACK(S) Typical Backup Time of the Battery configuration for reference 1. w/ configuration of 12V24Ah Battery 1 string 2 strings 3 strings 4 strings 5 strings 6 strings 4 kVA 30 min 1 hr 1.7 hr 2.2 hr 3 hr 4 hr...
  • Page 36 11. CONFIGURATION OF THE BATTERY PACK(S) * “--“ means not applicable * The backup time mentioned above for reference only may vary from actual load, operating temperature, etc.
  • Page 37 614-06617-00...

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