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Santak CASTLE Series User Manual

400-600kva ups
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CASTLE Series
USER MANUAL
3C3 HD 400-600kVA UPS

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Summary of Contents for Santak CASTLE Series

  • Page 1 CASTLE Series USER MANUAL 3C3 HD 400-600kVA UPS...
  • Page 3 Thank you for choosing Santak products! Please adhere to the warnings and instructions specified in the manual and on the equipment, and keep the manual properly for future reference. Do not try to operate the equipment before reading all the safety...
  • Page 4 The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) without the written approval of Santak Corporation. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission. The right to...

  • Page 5: Table Of Contents

    Routing Cables ..........................31 4.4. Battery System Installation ........................33 4.4.1. Supported Battery Configuration ....................34 4.4.2. Installing the Lithium Battery Cabinet ..................34 4.5. Installing a Remote EPO Switch......................37 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 6 6.5. Using the Remote Emergency Power-off switch ..................80 6.6. Transfer the UPS from Double Conversion Mode to Maintenance Bypass Mode ........81 6.7. Transfer UPS from Maintenance Bypass to Double Conversion Mode ........... 82 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 7 8.3. UPS System Output ..........................87 8.4. Battery Specification ..........................88 8.5. UPS Environmental Specifications ......................88 Chapter 9 WARRANTY ..............................90 Chapter 10 INSTALLATION CHECKLIST ........................91 Chapter 11 APPENDIX A: USER SETTINGS ....................... 93 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 8 Figure 6-15: Select Source Screen ..........................61 Figure 6-16: Battery Meters Screens..........................62 Figure 6-17: Battery Voltage Screens..........................62 Figure 6-18: Battery Current Screens..........................62 Figure 6-19: Lithium battery measurement screen ......................63 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 9 Figure 6-45: Maintenance Bypass Mode .......................... 81 Figure 6-46: Maintenance Bypass Mode .......................... 82 Figure 6-47: Double Conversion Mode..........................82 Figure 7-1: WEEE Symbol..............................85 Figure 7-2: Recycling Batteries Symbol ........................... 85 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 10 Table 8-6: Information copied from Table B1 of ANSI/ISA-71.04-2013 for G1 equipment ..........89 Table 8-7: Meet the transportation and storage environment requirements ..............89 Table 11-1: User Settings ..............................93 Table 11-2: Config Settings ..............................93 Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 11: Safety Instructions Tions

    Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. • IMPORTANT: the battery may consist of multiple parallel strings, disconnect all strings before installation. Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 12 End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 13: Ce Marking

    • EMC Directive 2014/30/EU Declaration of conformity with UPS harmonised standards and directives EN 62040-1 (Safety) and EN 62040-2 (EMC) are available at http://powerquality.Santak.com or by contacting your nearest Santak office or authorized partner. 1.2. User Precautions The only user operations permitted are: •...

  • Page 14: Conventions Used In This Manual

    This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 15: Table 1-1: Acronyms And Abbreviations

    Energy Saver System VMMS Variable Module Management System Advanced Battery Management IO cabinet Cabinet for wiring UPM cabinet The cabinet used to install UPM Input relay Battery relay Inverter relay Integrated backfeed protection Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 16: Environment

    Scheduling initial startup • User’s and Installation Guide • Regional locations and telephone numbers • A question about any of the information in this manual • A question this manual does not answer Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 17: Chapter 2 Introduction

    AC power to critical load and protects it from power failures. Santak 3C3 HD 400-600 kW UPS has flexible power scalability from 400 kW to 4.8MV, high flexibility and applicability, market leading efficiency, availability and performance, small-middle-large data center, automation, medical etc.

  • Page 18: Figure 2-2: Components Layout

    Communication module（CM） Input switch Bypass switch Power module Maintenance Bypass Switch（MBS） Output switch Static bypass switch（STS） Foot guard Figure 2-2: Components Layout Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 19: Looking Inside The Ups System

    For the structure diagram of the UPS cabinet, please refer to Power module includes a rectifier, inverter, battery converter, and independent controls. 2.5 Options and Accessories For optional configuration, see section Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 20: Figure 2-3: 3C3 Hd Ups Wiring Diagram

    Bypass Input Input Switch UPM 10 UPM 1 X N (1~10) Bypass Switch Backfeed Protection Maintenance Output Bypass Switch Switch MBS Output Figure 2-3: 3C3 HD UPS Wiring Diagram Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 21: Ups Operating Modes

    Online” is displayed on the front panel, indicating that the incoming power is within voltage and frequency acceptance windows. Double Conversion Mode Figure 2-4 shows the path of electrical power through the UPS system when the UPS is operating in Double Conversion Mode. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 22: Figure 2-4: Path Of Current Through The Ups In Double Conversion Mode

    UPS to normal. In an external parallel redundant system, each one UPS can be isolated from the system for service while the remaining UPSs support the load in double conversion. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 23: Figure 2-5: Path Of Current Through The Ups In Energy Saver System

    Energy Saver System increases system efficiency upto 99% when supplying 20-100% nominal load, reducing energy losses by up to 80%. Internal relay contacts Figure 2-5: Path of current through the UPS in Energy Saver System Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 24: Stored Energy And Battery Mode

    Unless utility power is restored, the output can be supported for maximum two minutes before the output of the system shuts down. If Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 25: Bypass Mode

    The static switch is wired in series with the backfeed protection. The static switch, being an electronically-controlled device, can Copyright © 2022 Santak Corporation plc. All rights reserved. be turned on immediately to pick up the load from the inverter without interruption. The backfeed protection is normally always closed, ready to support the static switch unless the bypass input source becomes unavailable.

  • Page 26: Ups Features

    2.3. UPS Features The Santak UPS has many features that provide cost-effective and consistently reliable power protection. The feature descriptions provide a brief overview of the UPS standard features.

  • Page 27: Software And Connectivity Features

    Enable the automatic synchronization action of the Santak Sync Control by pressing the Load Sync Enable pushbutton on the front of the panel. When enabled, the Load Sync Enable pushbutton illuminates.

  • Page 28: Basic System Configurations

    By default, UPS is configured to use VRLA batteries. 3C3 HD also compatible with Santak certified third-party lithium-ion battery. Contact sales support to get the list of the compatible lithium battery list. Should there be a need to connect other type of batteries or other energy storage means, a certified service technician should be consulted prior to proceeding with installation.

  • Page 29: Chapter 3 Ups Installation Plan And Unpacking

    5. Complete the installation checklist ( 6. Have authorized service personnel perform preliminary operational checks and startup. NOTE Startup and operational checks must be performed by an authorized Santak Customer Service Chapter 9 Engineer, or the warranty terms specified in become void.

  • Page 30: Table 3-1: Dimensions And Weights

    When ignored, either one of these aspects can create an undesirable microclimate at the UPS location. If the environment created by this microclimate exceeds the Santak UPS operating specification, the UPS reliability, over time, will be reduced. These same environmental extremes will also create reliability concerns for any servers that are exposed to them.

  • Page 31: Figure 3-1: Ups Cabinet Clearances. See Table

    1000 mm From Back of Cabinet 800 mm* * Cabling may require more space. The picture takes a 600kW cabinet as an example Table 3-2 Figure 3-1: UPS Cabinet Clearances. See Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 32: Table 3-3: Air Conditioning Or Ventilation Requirements During Full Load Operation

    Table 3-3: Air conditioning or Ventilation Requirements During Full Load Operation Heat Rejection (Kcal/ Heat Rejection (BTU/h Rating power loss(W) hour) x 1000) 56.9 400kW 14331 16667 500kW 17914 20834 71.1 600kW 21496 25000 85.3 Dimensions are in millimetres Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 33: Figure 3-2: Ups Dimensions

    3C3 HD 400-600 kVA UPS Installation and Operation Manual Top View Front View Right View Bottom View Figure 3-2: UPS Dimensions Dimensions are in millimetres Dimensions are in millimetresDimensions are in millimetresDimensions are in millimetres Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 34: Ups System Power Wiring Preparation

    If the neutral wire is disconnected, all phase wires should be disconnected at the same time. 3-wire system: • The input uses three live wires and grounding wires (protective grounding conductors). • Without the N-line, it does not support the load that requires the N-line. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 35: Table 3-8: Maximum Recommended Multi-Core Cable Sizes (Unit:mm 2 )

    Input Current Output current Battery Battery power (Rated) (Max) 1094 400kW 1302 500kW 1085 1563 600kW 1302 NOTE Bypass fuse type should be greater than 10 times rated I t 20ms. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 36: Table 3-11: Ups Power Cable Terminations

    Inrush or Starting Current. Bypass and output overcurrent protection and bypass and output disconnect switches are to be provided by the user. For UPS wiring diagrams, see Section Looking inside the UPS system. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 37: Ups System Interface Wiring Preparation

    Alarm relay contacts have a maximum current rating of 5 A and a switched voltage rating of 30 Vac (RMS) and 30 Vdc. • Alarm relay wiring should be a minimum of 0.75 mm². Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 38: Chapter 4 Ups System Installation

    2. Use a forklift or pallet jack to move the packaged cabinet to the installation site, or as close as possible, before unpacking. If possible, move the cabinets using the pallet. Insert the forklift or pallet jack forks between the supports on the bottom of the pallet. Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 39 7. Install the UPS system. Please follow Section NOTE While waiting for installation, protect the unpacked cabinet from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 40: Figure 4-1: Straighten The Securing Tabs

    Figure 4-1: Straighten the Securing Tabs Figure 4-2: Remove Wooden Box Figure 4-5: Fork into Position Remove the fixing screw Figure 4-4: Remove the fixing screw Figure 4-3: Remove Cushioning Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 41: Ups System Installation

    M10*25 bolt (16pc)/M10 spring washer (16pc)/M10 large flat washer (16pc) removed in step 1 to fix it. Torque: 28 Nm; 4. If installing a parallel system, repeat the above steps to all units in the system; 4.3.2 5. Proceed to Section Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 42: Routing Cables

    6. If installing a parallel system, repeat the above steps to all units in the system. 7. Proceed to Section WARNING Custom should take care to arrange cables to left and right sides of cabinet when doing wiring, avoid blocking the rear vent of UPM. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 43: Figure 4-6: Gland Plate And Connector Locations

    Signal Cable Outlet Power Line Outlet Top View Ground Mains Input Battery + Bypass Input Battery- Output Rear View Power line outlet Bottom View Figure 4-6: Gland Plate and Connector Locations Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 44: Battery System Installation

    EC directives are met and declare conformity. The default battery settings of the UPS are for 12 Vdc VRLA batteries. If requested to use other battery Battery types, contact your Santak representative. For the battery specification, see Section Specification . Connect the battery cabinet as follows: 1.

  • Page 45: Supported Battery Configuration

    Support various DC source including VRLA, Lithium-ion, Ni-Cad, Supercaps and flywheel. For Lithium-ion battery application, battery BTR and detail information shall refer to the battery’s own BMS. Or you can contact Santak for more integration application of BMS data on UPS’s HMI.
  • Page 46 (485A PIN7, 485B PIN8) connection, these two connection methods are 2 to 1. As a Modbus communication master, the UPS is one-to-one connected to the main cabinet (Modbus slave) of the lithium battery system. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 47: Figure 4-7: Separate Battery Configurations And Common Battery Configurations

    3C3 HD 400-600 kVA UPS Installation and Operation Manual Figure 4-7: Separate Battery Configurations and Common Battery Configurations Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 48: Installing A Remote Epo Switch

    (NO) (NO) (1200kW) Twisted Secondary Cabinet Wires Section REPO TB Figure 4-8: Normally-Open REPO Switch Wiring NOTE The REPO switch must be a latching-type switch not tied to any other circuits. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 49: Figure 4-9: Normally-Closed Repo Switch Wiring

    REPO TB (NC) (1200kW) Twisted Secondary Cabinet Wires Section REPO TB Figure 4-9: Normally-Closed REPO Switch Wiring NOTE The REPO switch must be a latching-type switch not tied to any other circuits. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 50: Installing Interface Connections

    4.6.2. External Battery Breaker Wiring Interface When using the original battery cabinet from the Santak, the battery breaker interface wiring is provided with the cabinet. Connecting it requires only routing the wires from the cabinet to the bottom section of the UPS.

  • Page 51: Relay Output Interface Connections

    Installation of signal interface connections in parallel system is done by following the aforementioned instructions. Signal inputs can be paralleled between the units, that is, the same contact can be used for several units’ signal input signaling. This concerns also the EPO-signal. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 52: Wiring Parallel 3C3 Hd Ups Systems

    The UPS static bypass power rating needs to be identical among all paralleled units. However, paralleled UPS cabinets can be housed with different number of UPM power modules. Above four UPS in parallel requirement can ask help from Santak technical solution team to customization design.
  • Page 53 Ensure that each UPS static bypass is fed from a single common source, as is an external bypass switch if installed. If each UPS is fed with a separate rectifier source, please consult Santak for advice on compatibility. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 54: Figure 4-10: Principle Of Paralleled Ups Systems

    Battery Battery UPS 3 UPS 3 Outputs from Outputs from UPSs UPSs Battery Battery UPS 4 UPS 4 Battery Battery Parallel UPS system connections Figure 4-10: Principle of Paralleled UPS Systems Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 55: Control Signals Overview

    2. 12-pin terminal block for external parallel control signals is accessible on the right side of the communication interface, on the top section of the UPS. 3. The Phoenix Contact Figure 4-11: Simplified CAN and Pull-Chain Wiring for Parallel UPS System Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 56: Figure 4-12: Can And Pull-Chain Wiring For Parallel Ups

    This drawing is for distributed bypass wiring purposes and is not a floor layout plan. UPPs can be placed in any physical order. NOTE External CAN connections between UPPs require 3-core shielded twisted pair wire (22AWG). Figure 4-12: CAN and Pull-Chain Wiring for Parallel UPS Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 57: Installing Santak Sync Control

    3C3 HD 400-600 kVA UPS Installation and Operation Manual 4.7.4. Installing Santak Sync Control Refer to the operating instructions provided with the Santak Sync Control. UPS Relay Common – – – Bypass Volts Phase A – Bypass Volts Phase B –...

  • Page 58: Chapter 5 Communication Interfaces

    8. Signal Inputs (connection to accessories) (connection to computer) 12. Emergency Power Off 9. Customer CAN 10.CAN Terminal 11.RS-232 Port for Service (EPO) 14. RS-485 RS-485 communication 13. Output Relay communication port port Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 59: Mini-Slots

    • Gigabit Network Card The Santak Gigabit Network Card (Network-M2) is Santak’s latest UPS network management card that delivers IT professionals with new and exciting capabilities and features. With better speed and cybersecurity, the Gigabit Network Card improves business continuity by providing warnings of pending issues to administrators and helping to perform orderly shutdown of servers and storage.

  • Page 60: Figure 5-4: Industrial Gateway Card

    • Industrial Gateway Card The Santak Industrial Gateway Card (INDGW-M2) combines the features of an SNMP agent, HTTP/ web server and a Modbus card to facilitate remote monitoring of your UPS system through any Building Management System. Enjoy the freedom to customize and schedule actions, like shutdown protocols and load shedding, and receive immediate notifications during power events, without having to be onsite.

  • Page 61: Signal Input Monitoring

    Protector (IPP) application provides automatic, graceful shutdown of computers and virtual machines or servers powered by an Santak UPS during a power outage that lasts longer than your available battery runtime. Intelligent Power Protector can be remotely supervised and managed by the Intelligent Power Manager (IPM) application.

  • Page 62: Chapter 6 Ups Operating Instructions

    380, 400, or 415 Vac. Before operating the UPS, confirm the UPS nominal voltage and frequency from display by selecting Settings -> Info. If the UPS need to be operated with another voltage or frequency, contact your closest Santak office or Santak authorized partner. •...

  • Page 63: Figure 6-1: Ups Controls And Indicators

    Table 6-1: Status Indicator UPS Status Indicator UPS Status Table 6-2 (See Normal mode Green lighting Battery Mode Yellow, Green Bypass Mode Yellow Mode Green Mode Yellow, Green Alarm or Fault Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 64: Control Panel

    When the unit powers up, the screen displays as shown in the figure above. When power is applied to the system, the display advances to the Sign In screen shown Parts of the Touch Screen. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 65: Status Indicators

    30 minutes before trying again. To modify the user settings, you need to enter level 2 password.For the default passwords, Chapter 11 APPENDIX A: USER SETTINGS Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 66: Figure 6-3: Parts Of The Touch Screen

    After touching the padlock in the upper right corner, the numerical keypad appears to allow en- try of the system access pass code for operation. See the following Table 6-3 The padlock number indicates security level 0 - 3. ENTER button. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 67: Home Screen(Online)

    Settings include date and time for the time stamp, display language, the unit name, meter subscripts, password, and view the firmware version Settings Configuration numbers Used only by service personnel. See Chapter 11 APPENDIX A: Service USER SETTINGS for details. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 68: Figure 6-5: Home Screen

    Figure 6-6 Touching the LOAD kVA button displays the Output kVA screen shown in SANTAK 3C3 HD Figure 6-6: Output kVA Screen from Home Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 69: Figure 6-7: Average Efficiency Screen From Home Screen

    SANTAK 3C3 HD Figure 6-7: Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen shown in Figure 6-8 SANTAK 3C3 HD Figure 6-8: Consumption Screen from Home Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 70: Meters

    Input Meters Screen Figure 6-10 shows the Input Meters screen. This screen displays the individual phase and total power values of the system. SANTAK 3C3 HD Figure 6-10: Input Meters Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 71: Figure 6-11: Bypass Meters Screen

    Figure 6-11: Bypass Meters Screen Output Meters Screen The Output Meters Screen shown in Figure 6-12 displays values pertaining to the system output. SANTAK 3C3 HD Figure 6-12: Output Meters Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 72: Figure 6-13: Input Meters Detail Screen

    Figure 6-14: Online Mode Metering Method Option Screen The Select Source screen shown in Figure 6-15 allows the operator to choose the individual source for system readings. SANTAK 3C3 HD Figure 6-15: Select Source Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 73: Figure 6-16: Battery Meters Screens

    Click the "Current" button, Figure 6-18 show a profile of battery Current over various time periods of 24 hours, 7 days, 30 days, or 1 year. SANTAK 3C3 HD Figure 6-18: Battery Current Screens Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 74: Figure 6-19: Lithium Battery Measurement Screen

    The lithium battery page mainly displays the following parameters: SOC, SOH, cell voltage, cell temperature. When the UPS lithium battery is abnormal, the HMI interface will display relevant alarms. SANTAK 3C3 HD Figure 6-20: Lithium battery interface Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 75: Controls

    SANTAK 3C3 HD Figure 6-21: System Controls Screen UPS Controls Screen This screen can control the charger, battery test and UPS status. SANTAK 3C3 HD Figure 6-22: UPS Controls Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 76: Figure 6-23: Module Controls Screen

    SANTAK 3C3 HD Figure 6-24: Module Control Detail Screen Select the "Turn On Charger" button, there will be a pop-up screen to confirm the request. Figure 6-25: Turn On Charger confirmscreen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 77: Figure 6-26: Energy Advantage Architecture (Eaa) Screen

    2.2.1.2 Figure 6-27: Enable ESS Confirmscreen Select the "Enable VMMS" button, there will be a pop-up screen to confirm the request. For details, see Section 2.3.4 Figure 6-28: Enable VMMS Confirmscreen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 78: Mimics

    Press the "UPM Mimic " on the main menu to display the mimic screen, which is used to observe the power flow, as shown in the figure below: SANTAK 3C3 HD Figure 6-31: UPS Mimic Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 79: Figure 6-32: Ups Module Map Screen

    UPS and UPM parameters. SANTAK 3C3 HD Figure 6-33: System Overview Screen Figure 6-34 The screen shown allows the operator to visually obtain ESS mode efficiency values. SANTAK 3C3 HD Figure 6-34: ESS Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 80: Logs

    This message is also written to the Active Events log. Some notices and alarms may be accompanied by an audible horn. To silence the horn, press any button once. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 81: Figure 6-36: System Log Screen

    Selecting an event opens the Event Detail screen shown in . This screen details the specifics of the event for the user to see. SANTAK 3C3 HD Figure 6-37: Active Event Detail Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 82: Figure 6-38: Service Log Screen

    Figure 6-38: Service Log Screen Change Log The “Change Log” screen displays the system configuration change information, as shown in the figure below: SANTAK 3C3 HD Figure 6-39: Change Log Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 83: Statistics

    Touching the CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation. SANTAK 3C3 HD Figure 6-41: User Screen Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 84: Figure 6-42: Configuration Options Screen

    SANTAK 3C3 HD Figure 6-42: Configuration Options Screen Service Screen The "Service" screen is only used for Santak service engineers, as shown in the figure below: SANTAK 3C3 HD Figure 6-43: Prompt for level 3 Password Screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 85: System Control Instructions

    6.3.2. Starting the UPS System in Bypass Mode If the inverter output of the UPS is not available and the critical load needs to be energized, perform the following procedure: CAUTION Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 86: Transfer From Double Conversion Mode To Bypass Mode

    1. Press the Controls button in the main menu. The System controls screen appears. 2. Press the Go online button on the System controls screen. The UPS system transfers to double conver sion mode. If enough UPM capacity is not available, the system remains Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 87: Transfer From Double Conversion Mode To Energy Saver System Mode

    2. Perform the LOAD OFF procedure (see Section 6.3.8 De-energizing the Critical Load . The input, output, and bypass backfeed contactors open, the battery breaker or disconnect is tripped, and the power module is turned off. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 88: Energizing The Critical Load

    6.3.1 Starting the UPS System 3. To restart the UPS system, follow the procedure in Section in Double Conversion Mode or Section 6.3.2 Starting the UPS System in Bypass Mode . Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 89: Ups Control Instructions

    1. Press the Controls button in the main menu. The System controls screen is displayed. 2. On the System controls screen, press UPS controls. 3. On the UPS control screen, select Shut down UPS. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 90: Enabling And Disabling The Battery Charger

    1. Press the Controls button in the main menu. The System controls screen appears. 2. On the System controls screen, press UPS controls. 3. Press the Start charger / Stop charger button. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 91: Using The Remote Emergency Power-Off Switch

    NOTE The following instructions are for the Santak Corporation-supplied EPO switch. If a customersuppliedEPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 92: Transfer The Ups From Double Conversion Mode To Maintenance Bypass Mode

    UPS is now in the Maintenance Bypass Mode: Maintenance bypass switch (MBS) Maintenance bypass input Static bypass input Bypass switch Output Rectifier input Output switch Input switch Figure 6-45: Maintenance Bypass Mode Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 93: Transfer Ups From Maintenance Bypass To Double Conversion Mode

    The UPS is now in Double Conversion Mode Maintenance bypass switch (MBS) Maintenance bypass input Static bypass input Bypass switch Rectifier input Output Output switch Input switch Figure 6-47: Double Conversion Mode Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 94: Chapter 7 Ups Maintenance

    • When replacing batteries, use the same number of sealed, lead-acid batteries. • Proper disposal of batteries is required. Refer to your local codes for disposal requirements. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 95: Performing Preventive Maintenance

    7.2. Performing Preventive Maintenance The UPS preventive maintenance including inspection and annual maintenance is necessary, suggest it’s carried by Santak professional engineer to ensure the UPS and battery are working in normal status. Majority of the work must be performed by Santak authorized service personnel. Only the actions described in Section 7.2.1...

  • Page 96: Annual M Aintenance

    Follow ALL applicable, local regultions for storage, handling and disposal of batteries and battery materials. Figure 7-2: Recycling Batteries Symbol 7.4. Maintenance Training For more information about training and other services, contact your Santak representative. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 97: Chapter 8 Technical Data

    3C3 HD 400-600 kVA UPS Installation and Operation Manual Chapter 8 TECHNICAL DATA For complete technical specification, contact your Santak representative. Due to continuous product improvement programs, specifications are subject to change without notice. 8.1. Standards Table 8-1: Standards Safety...

  • Page 98: Ups System Input

    Note! Bypass fuses may limit the overload capability. Table 3-10 Rated and Maximum Currents for Rated Power Output Current and Voltage (unit:A) Load Power Factor, (Rated) Load Power Factor, (Permitted Range) From 0.8 lagging to 0.8 leading Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 99: Battery Specification

    At 1m per ISO 7779 standard 300kW : ≦ 74.6dB Acoustic Noise at 1 m 600kW : ≦ 78.8dB 1200kW : ≦ 81.8 dB Class: C3 (GB 7260.2 / IEC 62040-2) Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 100: Table 8-6: Information Copied From Table B1 Of Ansi/Isa-71.04-2013 For G1 Equipment

    Storage condition for UPS and spare parts store one year (refer unit SN). Place Indoor Dusty Well Storage Temperature <40°C Storage Humidity < 70% RH Other With original package Please re –evaluate the storage time if can not meet above storage condition. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 101: Chapter 9 Warranty

    If the product fails to meet its published specifications due to a defect in material and workmanship, covered by this warranty, the seller will repair or replace the warranted product. Such repair or replacement will be made by Santak or by a service provider approved by Santak.

  • Page 102: Chapter 10 Installation Checklist

     A 230 Vac service outlet is located within 7.5 metres (25 feet) of the UPS equipment.  Startup and operational checks are performed by an authorised Santak Customer Service Engineer, for parallel  systems or installations with accessory cabinets.
  • Page 103 Pull chain wiring between the UPSs is properly installed.  Adequate workspace exists around the UPSs, parallel tie cabinet, and other cabinets.  Startup and operational checks are performed by an authorised Santak Customer Service Engineer, for parallel  systems. Battery wire has correctly polarity and installation.

  • Page 104: Chapter 11 Appendix A: User Settings

    Change the level 1 password, or remove the password Control P/W level 1 on level 1. The default value is 1111. Config P/W level 2 Change the level 2 password. 614-40164-00 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 106 SANTAK ELECTRICAL (SHENZHEN) CO., LTD Address: No. 8 Baoshi Road, Bao’an District, Shenzhen, 518101 E-mail: 4008303938@santak.com Tel: 400-830-3938 / 800-830-3938 www.santak.com.cn...

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Castle 3c3 hd-400Castle 3c3 hd-500Castle 3c3 hd-600

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