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Santak CASTLE Series User Manual

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CASTLE Series
USER MANUAL
3C3 HD 20-80 kW

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Summary of Contents for Santak CASTLE Series

  • Page 1 CASTLE Series USER MANUAL 3C3 HD 20-80 kW...
  • Page 3 Thank you for choosing Santak products! Please adhere to the warnings and instructions specified in the manual and on the equipment, and keep the manual properly for future reference. Do not try to operate the equipment before reading all the safety information...
  • Page 4 The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) without the written approval of Santak Corporation. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission. The right to make design...

  • Page 5: Table Of Contents

    4.5. Wiring of the UPS Parallel System ........................39 4.5.1. Overview of power cables ........................39 4.5.2. Control signal overview ........................41 4.5.3. Installation of the parallel control wiring ....................41 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 6 Regular maintenance .......................... 79 7.2.4. Annual maintenance ..........................79 7.2.5. Battery maintenance ..........................79 7.3. Installation of Battery ............................79 7.4. Maintenance Training ............................80 Chapter 8 Technical Indicators of Product ........................81 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 7 Standard .............................. 81 8.2.2. UPS input ............................82 8.2.3. UPS output ............................82 8.2.4. Battery specifications ........................... 83 8.2.5. Environment ............................83 Chapter 9 WARRANTY ................................. 85 Chapter 10 INSTALLATION CHECKLIST ..........................86 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 8 Figure 6-17: Clear Log interface ............................56 Figure 6-18: Info. interface 1 ..............................57 Figure 6-19: Info. interface 2 ..............................57 Figure 6-20: Password verification setting interface ......................58 Figure 6-21: Setting interface .............................. 58 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 9 Figure 6-39: Switch status in Maintenance Bypass Mode ....................73 Figure 6-40: Switch status in online mode..........................73 Figure 7-1: Location of 20–40k air filter screen ........................76 Figure 7-2: Location of 60–80k air filter screen ........................76 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 10 Table 8-1: Gas concentrations recommended in Table B1 of ANSI/ISA-71.04-2013 for G1 equipment environment ..84 Table 8-2: Requirements on the environment for transportation and storage within 1 year ..........84 Table 10-1: User Settings ..............................88 Table 10-2: Configuration Settings ............................88 Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 11: Chapter 1 Safety Instructions Tions

    3) Do not place tools or metal parts on top of batteries; 4) Wear a rubber jacket and a pair of rubber boots. • Electrical energy is dangerous. Do not attempt to alter any battery wiring or other connecting wiring, as this may result in injury. Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 12 Make sure that the forklift fork is inserted into the forklift slot at the horizontal position. Do not tilt the fork upwards. • Insert the forks all the way through the base. Damage to the wiring channels and wiring may be caused by failure to comply with these instructions. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 13: Certification

    • EMC Directive 2014/30/EU Declaration of conformity with UPS harmonised standards and directives EN 62040-1 (Safety) and EN 62040-2 (EMC) are available by contacting your nearest Santak office or authorized partner. 1.2. User Precautions The only user operations permitted are: •...

  • Page 14: Conventions Used In This Manual

    This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 15: Table 1-1: Acronyms And Abbreviations

    Emergency Power Off switch Maintenance Bypass Switch REPO Remote Emergency Power Off Advanced Battery Management HotSync HotSync wireless parallel technology Economic mode Input relay Battery relay Inverter relay Terminal block VRLA Valve-regulated lead-acid Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 16: Environment

    • Scheduling initial startup. • Obtaining information about regional service locations and their numbers. • For questions about anything in this manual. • For issues not covered in this manual. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 17: Chapter 2 Introduction

    AC power to critical load and protects it from power failures. Santak 3C3 HD 20-80kW UPS has flexible power scalability from 20 kW to 320 kW, high flexibility and applicability, market leading efficiency, availability and performance, small-middle-large data center, automation, medical etc.

  • Page 18: Figure 2-2: Structure Of 20-40K Product

    Battery startup Mini-slot card Input switch Terminal block Bypass switch Maintenance bypass switch Output screw Figure 2-2: Structure of 20-40k product Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 19: Figure 2-3: Structure Of 60-80K Product

    Santak 3C3 HD 20-80 kW UPS Installation and Operation Manual Communication Battery startup interface Maintenance bypass switch Bypass switch Output switch Input switch Terminal block Figure 2-3: Structure of 60-80k product Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 20: Internal Structure Of Ups System

    AC power supply recovers. In the case of long-time interruption of power supply, the UPS will allow switching to another power system (e.g., generator) or shut down the loads in sequence. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 21: Operation Modes Of The Ups

    AC power is within the acceptable voltage and frequency range. Online Mode Figure 2-5 indicates the route that the electric energy runs through the UPS system in Online mode. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 22: Figure 2-5: Route Of The Electric Energy Running Through The Ups In Online Mode

    UPS turns normal. In an external parallel redundant system, each UPS can be isolated from the system to facilitate maintenance, while other UPSs continue to supply power to the load in Online mode. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 23: Figure 2-6: Route Of The Electric Energy Running Through The Ups In Eco Mode

    Within 20–100% of the rated load, the system efficiency is as high as 99% in ECO mode. Internal relay contacts Figure 2-6: Route of the electric energy running through the UPS in ECO mode Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 24: Battery Mode

    Whenever AC power recovers again during the battery discharge, K1 will be closed, and the UPS will return to online operation mode. The UPS will start charging the battery to recover its capacity. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 25: Bypass Mode

    The static bypass is composed of a SCR and a SSW. When the inverter cannot support the load, the static switch will work continuously. As an electronic controller unit, the static switch can be enabled immediately to replace the inverter in supplying uninterrupted power to the load. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 26: Features Of The Ups

    2.3. Features of the UPS Santak UPS has a variety of features to ensure cost effectiveness, and consistent and reliable power supply protection. This section will provide a brief summary about the standard features of the UPS. 2.3.1. Advanced Battery Management(ABM)

  • Page 27: Power Supply Management Software

    The UPS uses the VRLA battery in default configuration. If you intend to install other types of battery or use other energy storage devices, please consult Santak. 3C3 HD UPS contains no battery, and supports external battery only. Please see Chapter 8 Technical Parameters for the detailed battery specifications.

  • Page 28: Chapter 3 Ups Installation Plan

    7. Have authorized service personnel perform preliminary operational checks and startup. NOTE Startup and operational checks must be performed by an authorized Santak Customer Service Engineer, or the warranty terms specified in become void. This service is offered as part of the sales Chapter 9 contract for the UPS.

  • Page 29: Site Preparations

    • The UPS shall normally operate at an altitude lower than 1,000m (3,300ft.). If it is to be used at an altitude over 2,000m (6,600ft.), please contact with Santak for more information. • The warranty shall be invalid for failure to follow this guideline.

  • Page 30: Table 3-1: Dimensions And Weights

    When ignored, either one of these aspects can create an undesirable microclimate at the UPS location. If the environment created by this microclimate exceeds the Santak UPS operating specification, the UPS reliability, over time, will be reduced. These same environmental extremes will also create reliability concerns for any servers that are exposed to them.

  • Page 31: Figure 3-1: Clearance For The Ups Cabinet

    The ambient temperature of the UPS shall be controlled within 0–40℃. If working at temperatures above 40℃, the use shall be derated. The maximum ambient temperature of the UPS shall not exceed 50℃ during operation, and high temperature and high humidity shall be avoided. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 32: Figure 3-2: Ups Dimensions (20-40K)

    Top View Rear View Front View Right View Bottom View Figure 3-2: UPS dimensions (20–40k) Unit: mm Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 33: Figure 3-3: Ups Dimensions (60-80K)

    Santak 3C3 HD 20-80 kW UPS Installation and Operation Manual Top View Rear View Right View Front View Bottom View Figure 3-3: UPS dimensions (60–80k) Unit: mm Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 34: Power Supply And Wiring Preparation Of The Ups System

    • When the N wire is disconnected, all phase lines shall be disconnected as well. The wire with appropriate size shall be used to facilitate future upgrade. Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 35 A, B, C) (quantity and 1×10 1×16 1×16 1×50 1×50 size) Grounding 1.0 time Neutral wire (N) (AC/load) (nonlinear 1.7 times load) Backfeed protection Electrical clearance upon breaking of contact: ≧2.0mm device Break time: ≦15s Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 36: Table 3-4: Requirements On 20K Connecting Terminals And Torque

    2 (17.7) 13.3 mm²(M5) Battery (+) 2 (17.7) 13.3 mm²(M5) DC input Battery (-) 2 (17.7) 13.3 mm²(M5) Battery (N) 2 (17.7) 13.3 mm²(M5) User grounding Grounding 15 (133) 60 mm²(M8) Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 37: Table 3-5: Requirements On 30-40K Connecting Terminals And Torques

    2 (17.7) 13.3 mm²(M5) Battery (+) 15 (133) 60 mm²(M8) DC input Battery (-) 15 (133) 60 mm²(M8) Battery (N) 15 (133) 60 mm²(M8) User grounding Grounding 15 (133) 60 mm²(M8) Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 38: Table 3-6: Requirements On 60-80K Connecting Terminals And Torques

    The overcurrent protection switches for the bypass and output shall be provided by the customer. • For wiring diagram of the UPS, see Section Internal structure of UPS system. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 39: Preparation For Ups Interface Wiring

    The external alarm relay needs to connect with a switch with a rated current of 5A, a rated voltage of 30VAC (RMS)/30VDC. • The wire size of the external alarm relay shall not be smaller than 0.75 mm². Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 40: Chapter 4 Ups System Installation

    1. Carefully inspect the outer package for obvious damage during handling. Check whether the "tilt indication label" on the outer box of the equipment is in normal condition. Stop operation if you find any damage to it, and notify the carrier or dealer. NOTE Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 41 During the installation waiting period, the unpacked cabinet shall be protected against moisture, dust and other contaminants. The warranty does not cover any damages caused by failure to properly store or protect the UPS. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 42: Figure 4-1: 20-40K Unpacking Diagram

    �. Open the carton by tools. materials and damp-proof bag �. Move the equipment onto the ground �. Remove the screws fixing the equipment and the retaining rack at the bottom Figure 4-1: 20–40k unpacking diagram Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 43: Figure 4-2: 60-80K Unpacking Diagram

    At last, slowly front of the pallet. retaining rack at the bottom. slide the equipment onto the ground along the slope board. Figure 4-2: 60–80k unpacking diagram Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 44: System Installation

    Installation of external battery cabinet. WARNING Remember to lay the wires on both sides of the cabinet to prevent it from blocking the hot air venting area in the rear part. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 45: Figure 4-3: Gland Plate And Connector Locations

    Battery - Grounding screw Grounding terminal Output Bypass Battery + Input Battery N Battery - Details of the terminal block of 30–40K Figure 4-3: Gland Plate and Connector Locations Grounding terminal Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 46: Figure 4-4: Locations Of Cover Plate And Connecting Terminals (60-80K)

    (try to adjust it downward as much as possible) Strapping hole Battery - Output Battery N Battery + Grounding terminal Grounding terminal Input Bypass Figure 4-4: Locations of cover plate and connecting terminals (60–80k) Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 47: Installation Of External Battery Cabinet

    5. Please see the instructions of the manufacturer regarding the battery cabinet. WARNING Ensure correct connection of the positive and negative poles of the battery! Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 48: Supported Battery Configurations

    4.5. Wiring of the UPS Parallel System The rated power of each UPS must be identical, and the rated power of each equipment’s static bypass shall also be identical. If exceeding the specified quantity, please contact Santak team for a power distribution design.
  • Page 49 The rectifier input and bypass input are separate power supplies. The power supply must use a common N wire. Battery connection In the case of parallel use of Santak 3C3 HD 20-80K, both common battery and separate battery configura- tions are supported among the cabinets. Please see Section 4.2.1 for information about supporting common battery configuration.

  • Page 50: Control Signal Overview

    Santak 3C3 HD 20-80K, ECAN and Pull-Chain signals are integrated in an RJ45 terminal, and parallel sig- nal connection is performed by PAR IN/PAR OUT ports. See...

  • Page 51: Installation Of The Parallel Control Wiring

    Figure 4-6 represents the parallel wiring diagram and not the physical layout plan. UPS can be arranged in any physical order. • The connection cables used among parallel UPS units shall be of shielded twisted-pair cables. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 52: Chapter 5 Communication Interfaces

    UPS, e.g., smoke alarm or overheat alarm signal. Please use twisted-pair wires to connect the alarm device and the corresponding UPS terminals. For external alarm signal configuration, please consult Santak’s agent. CN12 Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 53 ⑧ : 1. Upon a slight touch of the button, the auxiliary battery power supply will be activated. 2. If the output of the UPS is hot(online mode/ECO mode), press the button for 10s, the UPS will transfer to bypass. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 54: Mini-Slots

    IPM and IPP software. Temperature compensation for lead-acid battery can be achieved as well. Figure 5-3: Second-generation Environmental Monitoring Probe Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 55: Figure 5-4: Industrial Gateway Card

    AC mains mode signal, and low battery signal. In RS232 mode, a RS232 interface connecting to the personal computer or UPS control display is provided. A jumper is used to select the interface (dry contact or RS232). Figure 5-5: Standard AS400/RS232 card Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 56: Intelligent Power Manager (Ipm) Software

    IPM can perform remote monitoring and manage the UPS. IPM allows the user to check the power equipment within an international enterprise through a PC. The software supports monitoring of single and multiple (if web-based) Santak UPS systems or other brands, intelligent power distribution units (ePDUs), other power and environment devices, and supports virtual environments.

  • Page 57: Chapter 6 Ups Operating Instructions

    Before UPS startup, please make sure that all installation work has been completed, and that the initial startup has been performed by Santak’s customer service engineers. Before the initial startup, check all electrical connections to ensure successful installation and normal operation of the system.

  • Page 58: Figure 6-1: Ups Controls And Indicators

    The picture takes a 80kW cabinet as an example UPS status indicator lamp Contrl Panel Figure 6-1: UPS Controls and Indicators Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 59: Use Of Lcd Control Panel

    System status indicator lamps: The status indicator lamps on the UPS control panel inform the operator of the current status of the UPS in the form of lights, similar to the event buzzer Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 60: Use Of Touch Screen

    Those areas will be discussed in the following sections. Figure 6-2: Components of the touch screen (Home interface) A. In the UPS status area, the model of the Santak equipment, current date, time, and active log information are displayed.

  • Page 61: Meters

    (per phase), input power (per phase), and total frequency as well as total kVA, total kW, and power factor measurements of the bypass. The “Battery” screen displays the battery voltage, cell voltage, battery current, and Battery more. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 62: Figure 6-4: Input Interface

    Figure 6-4: Input interface Figure 6-5: Output interface Figure 6-6: Bypass interface Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 63: System Control Instructions

    UPS status and battery status. On “UPM” screen, you can view UPM status, UPS status, and battery status; or shut down the UPM. Figure 6-8: Password verification interface Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 64: Figure 6-9: System Interface

    Click “OK” button to switch to the bypass mode, as shown in . It is the same for other button functions. Figure 6-9: System interface Figure 6-10: Switch to bypass interface Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 65: Figure 6-11: Confirmation Interface

    Figure 6-14 . When the button is gray, it indicates that this button is currently null. The UPM will be shut down upon a click of the “Shutdown” button on the interface. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 66: Use Of Log Menu

    On the “History Log” screen, you can view all active logs, 1,024 items on 205 pages History Log at most. On the “Clear Log” screen, you can clear all the alert information on the “Active Log” Clear Log interface. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 67: Figure 6-15: Active Log Interface

    Figure 6-15: Active Log interface Figure 6-16: History Log interface Click “Clear All Active Logs” button on the interface, then all active logs will be removed. Figure 6-17: Clear Log interface Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 68: Use Of Info. Menu

    “Next” to enter the Setting interface. On the Setting interface, you can not only set the language, time, brightness, output voltage and frequency, but also modify the password: Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 69: Figure 6-20: Password Verification Setting Interface

    The initial password is “1111”, which can be used to enter the control interface. Setting password The initial password is “0101”, which can be used to enter the Setting interface. Figure 6-20: Password verification setting interface Figure 6-21: Setting interface Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 70: Figure 6-22: Setting - General Interface

    Save button. Click the Cancel button to return to the “General” interface. The method can be used to set other parameters. Figure 6-23: Setting - General - Time interface Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 71: Figure 6-24: Setting - Output Interface

    Santak 3C3 HD 20-80 kW UPS Installation and Operation Manual Figure 6-24: Setting - Output interface Figure 6-25: Setting - Meters interface Figure 6-26: Setting - Password interface Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 72: Figure 6-27: Control Password Modification Interface

    “Wrong password” will be prompted on the interface, which means that you need to Figure 6-30 re-enter a password, as shown in Figure 6-27: Control password modification interface Figure 6-28: Control password modification interface Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 73: Figure 6-29: Control Password Modification Interface

    “OK” button on the keyboard. If the password is verified, “New password has been saved” will be prompted on the interface; if the entered password is wrong, “Wrong password” will be prompted on the interface, which indicate you must re-enter a password. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 74: Use Of Service Reminder Function

    If all the four service reminders have expired, click “Remind me in 6 months” or “Remind me in 1 month”, and then the four service reminders will be enabled again on the set date and time. Click the “Learn more” button to see the detail tips. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 75: Figure 6-33: Service Maintenance Reminder Setting Interface

    Installation and Operation Manual Figure 6-33: Service maintenance reminder setting interface Figure 6-21 The service reminder can be set on the submenu under General, as shown in Figure 6-34: Location of service reminder function Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 76: Figure 6-35: Service Reminder Settings Page

    The operation method is the same for the other three service reminder pages. Figure 6-36: Fan replacement reminder settings Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 77: System Operation

    When the UPS is in “Bypass” mode, the critical load is not protected if any bypass interruption or exception occurs. 1. Check and ensure that the rectifier input switch, the output switch and the bypass switch are Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 78: Switch From "Online" Mode To "Bypass" Mode

    Otherwise, the UPS system will switch to online mode. 3. At this point, the UPS works in online mode and the online status indicator lamp is lit, and the system status displayed is “Online Mode”. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 79: Switch From "Online" Mode To "Eco" Mode

    UPS (including bypass) is at the shutdown status until it is restarted. Steps of performing “LOAD OFF”: 1. Select “Control” on the menu, and enter the password to access the control interface; Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 80: Single-Ups Operation

    (if the UPS is equipped with such a switch), then close the front door; 2. Turn on the external input distribution switch; Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 81: Ups Shutdown

    1. Click the “Control” button on the main page to switch to the “System Control” page; 2. Press the “UPS Control” button on the “System Control” page; 3. Press “Charger On” or “Charger Off” on the “UPS Control” page. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 82: Use Of Remote Emergency Power Off (Repo) Switch

    “Start the UPS in Online Mode” or Section “Start the UPS in Bypass Mode”. CAUTION Do not restart the system after shutdown, unless the reason for shutdown is confirmed and the error is cleared. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 83: Transfer The Ups From Double Conversion Mode To Maintenance Bypass Mode

    Maintenance bypass switch (MBS) Output switch Maintenance bypass input Figure 6-38: Switch status in maintenance bypass mode Static bypass input Maintenance bypass switch (MBS) Output Maintenance bypass input Copyright © 2022 Santak Corporation plc. All rights reserved. Static bypass input...

  • Page 84: Switch From "Maintenance Bypass" Mode To "Online" Mode

    Rectifier input UPS operation in “Online Mode” Output switch Maintenance bypass switch (MBS) Maintenance bypass input Static bypass input Output Rectifier input Output switch Figure 6-40: Switch status in online mode Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 85: Chapter 7 Ups Maintenance

    UPS module. WARNING • The maintenance shall be performed by Santak authorized service engineers. • The voltage is lethal. Stop using the UPS when the cabinet door is opened or the protective plate is removed.

  • Page 86: Carry Out Preventive Maintenance

    Remove the filter screen from the front panel and clean it, or replace it with a new one. d. Install front plate and lock screws. 3. Log the results of the check and any corrections. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 87: Figure 7-1: Location Of 20-40K Air Filter Screen

    Santak 3C3 HD 20-80 kW UPS Installation and Operation Manual Air filter screen Figure 7-1: Location of 20–40k air filter screen Air filter screen Figure 7-2: Location of 60–80k air filter screen Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 88: Regular Maintenance

    Pay special attention to the wire crimping terminals, and fasten them during maintenance. 7.2.4. Annual maintenance The annual preventive maintenance shall only be performed by Santak authorized service engineers who are familiar with UPS system maintenance. For more information about maintenance items, please contact your customer service representative. 7.2.5.

  • Page 89: Maintenance Training

    7.4. Maintenance Training Santak provides basic training courses to help users grasp UPS operation knowledge and the method for preliminary corrective maintenance. Please contact the customer service representative for detailed information of training and other services.

  • Page 90: Chapter 8 Technical Indicators Of Product

    IEC 61000-4-8 (Power frequency magnetic field) IEC 61000-4-11(Voltage dips and Voltage interruptions) Performance & Tests IEC 62040-3 2011 Environmental IEC 62430 RoHS 2002/95/EC WEEE 2002/96/EC ECO Design Directive 2009/125/EC Batteries 2006/66/EC Packing: 94/62/EC Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 91: Ups Input

    126–150% load 1min; >151% load 150ms. Output current See Table 3-3 : Rated current at rated power and voltage Rated load power factor Load power factor (allowed) Lag 0.7 to lead 0.7 Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 92: Battery Specifications

    The storage area must be protected from rain, water, chemicals and the Table 8-1 Table 8-2 ambient gases provided in , and meet the requirements (see ) on the transportation and storage environment for 1 year. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 93: Table 8-2: Requirements On The Environment For Transportation And Storage Within 1 Year

    Stored with initial packaging Others If the actual storage conditions of the machine do not meet the above storage environment, re- evaluate the storage time according to the actual storage environment. Copyright © 2022 Santak Corporation plc. All rights reserved.

  • Page 94: Chapter 9 Warranty

    If the product fails to meet its published specifications due to a defect in material and workmanship, covered by this warranty, the seller will repair or replace the warranted product. Such repair or replacement will be made by Santak or by a service provider approved by Santak.

  • Page 95: Chapter 10 Installation Checklist

    The air-conditioning device has been installed and its operation is normal.  The surrounding area of the UPS’ installation site shall be clean and free of dust. (Santak recommends that the UPS is installed on a level floor suitable for computer or electronic equipment).
  • Page 96  There is adequate workspace around the UPS and other cabinets.  The startup and operational inspection of the parallel system or accessory case shall be performed by Santak authorized service engineers.  The positive, negative and neutral wires of the battery shall be installed correctly and properly.

  • Page 97: Table 10-1: User Settings

    1 disabled NTP clock setting. Screen saver interval 10min, non-configurable. HMI backlight Adjust the backlight brightness. Configuration of “setting password” The default password is 0101. Configuration of “control password” The default password is 1111. Copyright © 2022 Santak Corporation plc. All rights reserved.
  • Page 98 User Manual. The environment-friendly use period of some combined parts (e.g., combined parts equipped with batteries) in this product might be shorter than that of this product. Copyright © 2022 Santak Corporation plc. All rights reserved.

This manual is also suitable for:

Castle 3c3 hd-20kCastle 3c3 hd-30kCastle 3c3 hd-40kCastle 3c3 hd-60kCastle 3c3 hd-80k

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