Alpha ESS Storion-SMILE-T10 Installation Manual
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Alpha ESS Storion-SMILE-T10 Installation Manual

Energy storage system
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Installation Manual
Energy Storage System (ESS)
Storion-SMILE-T10 (Outdoor)
V01

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Summary of Contents for Alpha ESS Storion-SMILE-T10

  • Page 1 Installation Manual Energy Storage System (ESS) Storion-SMILE-T10 (Outdoor)

  • Page 2: Imprint

    Web: www.alpha-ess.com Add: JiuHua Road 888, High-Tech Industrial Development Zone 226300 Nantong City, Jiangsu Province Australia Alpha ESS Australia Pty. Ltd. Tel.: +61 1300 968 933 E-mail: australia@alpha-ess.com Web: www.alpha-ess.com.au Add: Suite 1, Level 1, 530 Botany Road, Alexandria, NSW, 2015 Italy Alpha ESS Italy S.r.l.
  • Page 3 Web: https://www.alpha-ess.com/ Add: Drake House, Long Street, Dursley, gl11 4hh Korea Alpha ESS Korea Co., Ltd. Tel.: +82 64 721 2004 E-mail: korea@alpha-ess.com Add: 2F, 19-4, Nohyeong 11-gil, Jeju-si, Jeju-do, Republic of Korea Jun. 29 , 2019 2 / 55...

  • Page 4: Copyright Statement

    Copyright Statement This manual is under the copyright of Alpha ESS Co., Ltd. with all rights reserved. Please keep the manual properly and operate in strict accordance with all safety and operating instructions in this manual. Please do not operate the system before read- ing through the manual.

  • Page 5: Table Of Contents

    Content IMPRINT ..........................I Copyright Statement ..................... III Version Information ....................... III Content .......................... IV Introduction ......................... 6 1.1 System Introduction ..................... 6 1.2 General Precautions ....................8 1.3 Parts List ......................11 1.4 System Appearance ....................13 1.4.1 Battery ..........................14 1.4.2 HV50056 ..........................
  • Page 6 4.4 Assembling of the Front Panels ................48 5.1 System Setup in Monitoring ................50 5.1.1 Basic Information ......................50 5.1.2 Other Information ......................50 On-line Monitoring ....................52 6.1 Account Registration ..................52 Annex .........................54 7.1 Datasheet – AlphaESS Storion-SMILE-T10 ..............54 5 / 55...

  • Page 7: Introduction

    Introduction 1.1 System Introduction AlphaESS Storion-SMILE-T10 (incl. M4856-S, HV50056 and SMILE-T10-INV) can be used in DC-coupled systems (mostly new installation), AC-coupled systems (mostly retrofit) and Hybrid-coupled systems (mostly retrofit, and PV capacity-increase), as the following scheme: Figure 1 DC-coupled Storage System – Scheme...
  • Page 8 Figure 2 AC-coupled Storage System – Scheme Figure 3 Hybrid-coupled Storage System – Scheme CAUTION: For the AC-/ Hybrid-coupled system, unlike DC, two power meters are to be mounted. In Germany some federal states require that only AC solutions be used if more than 10 kWp capacity of PV is installed, the meters of grid company must be also installed in the system as the following figure shows.

  • Page 9: General Precautions

    Figure 4 AC-coupled Storage System – Scheme, Germany >10 kWp 1.2 General Precautions DANGER Danger to life due to high voltages of the PV array, battery and electric shock. When exposed to sunlight, the PV array generates dangerous DC voltage which will be present in the DC conductors and the live components of the inverter.
  • Page 10 ➢ Do not move the system when it is already connected with battery modules. ➢ Secure the system to prevent tipping with restraining straps in your vehicle. ➢ The transportation of AlphaESS Storion-SMILE-T10 must be made by the manufacturer or a qualified person. These instructions shall be recorded and repeated.
  • Page 11 CAUTION: Risk of injury through lifting or dropping the system. The inverter and battery are heavy. There is risk of injury if the inverter or battery is lifted incorrectly or dropped during transport or when attaching to or removing from the wall. ➢...

  • Page 12: Parts List

    1.3 Parts List Check the following parts list to ensure it is complete. AlphaESS delivers a total system separately on site to client, this consists of: SMILE-T10_INV T10-INV box (X1) Communication ca- Battery connector: AC terminal (X12) Cable tie (X30) ble (X1) Positive-Negative Screw package:...
  • Page 13 M4856-S Screw package: Expansion tube PE Protective bag Battery pack (X1) Screw M5*10(X4) (X4) Gasket (X4) (X1) Expansion screw (X4) Battery Battery connector: Hexagon nuts with Bracket (X2) communication Cable tie (X6) Black power line flange (X4) line (X1) (X1) HV50056 Battery power Screw package:...

  • Page 14: System Appearance

    1.4 System Appearance Figure 5 Storion-SMILE-T10 Delivery Scope Object Description Hybrid Inverter with Cable Box HV50056 (High-voltage Control Box) M4856-S (BAT1) M4856-S (BAT2) M4856-S (BAT3) M4856-S (BAT4) 13 / 55...

  • Page 15: Battery

    1.4.1 Battery 1.4.1.1 Specifications Figure 6 M4856 Inteface Definition Description Positive Pole Negative Pole 2 x COM Port (CAN) Dip Switch 1.4.1.2 LED Display In normal condition, LED display three status: Status Normal Protection Fault LED Display Green light blinks Red light blinks Red and green light for 1sec...

  • Page 16: Hv50056

    1.4.2 HV50056 1.4.2.1 Specification Figure 7 High-voltage Control Box – Left & Right View Figure 8 High-voltage Control Box – Front View 15 / 55...
  • Page 17 Figure 9 High-voltage Control Box – Front View, Inside Figure 10 High-voltage Control Box – Top View Description Description External LCD Wiring Port AC Auxiliary Input SD Card Bat+ Dip Switch Bat- Dry Contact Molded Case Circuit Breaker (MCCB) 16 / 55...

  • Page 18: Inverter Cable Box

    LMU COM Port (CAN) AC Switch (For AC Auxiliary In- put) LCD Screen COM Port Reserved LED Indicator LAN COM Port External Dispatch COM Port INV + / INV - EMS Meter Communication Port Earthing Point X 2 (Required to con- INV COM Port nect with grounding copper) 1.4.3...

  • Page 19: Liability Limitation

    Item Description (AU) Battery +/- EMS COM port On-Grid Wiring Ports Back Up Wiring Ports Earthing Point X 2 (Required To Connect With Grounding Copper) 1.5 Liability Limitation Any product damage or property loss caused by the following conditions AlphaESS does not assume any direct or indirect liability.

  • Page 20: Installation

    Installation This Manual introduces the basic steps of how to install and set up AlphaESS Storion- SMILE-T10 M4856-S is a sealed component with no access to battery terminals or cell components within module. NOTE: please pay attention to unpacking the battery, the worst case is that some components could be damaged.

  • Page 21: Restricted Locations

    • earthquake areas –additional security measures are required here; • sites that are higher than 3000 meters above the sea level; • sites with explosive atmosphere; • sites with direct sunlight; • sites with extreme change of ambient temperature; • wet rooms; •...

  • Page 22: Installation

    Where more than 4 batteries are installed, some batteries shall be installed beside, distance between two rows batteries shall be not less than 100 mm SMILE-T10 shall be mounted with the highest point no greater than 2.2 m above the floor or platform.
  • Page 23 Figure 15 Assembling Battery Brackets Step 3: Use a screwdriver to assemble the battery mounting bracket onto the outside of the battery, as Figure 15 shows. Figure 16 Placing Battery Step 4: Confirm the installation place at first. Push the battery against the wall and confirm the location of the battery with a horizontal ruler.
  • Page 24 Figure 17 Mounting Battery Step 5: Insert the expansion tube into the drilled hole. Pass the expansion screw through the gasket and lock with a screwdriver, as Figure 17 shows. M4856-S is stackable with maximum of 4 batteries in each row. To install another battery repeat Steps 1~5.
  • Page 25 Figure 19 Fixing the Rear Bracket of HV50056 Step 7: Fix the HV50056 rear bracket as shown in Figure 19. 1 Find the positioning point and mark it. 2 Use the impact drill (drill φ10.0mm, length 20cm) to directly drill the hole in the marking position of HV50056 rear bracket, the depth of the drilled hole should be 7cm.
  • Page 26 Figure 20 Fixing of the Rear Bracket of HV50056 Step 8: Fix the bracket A of the inverter on the rear bracket of HV50056 with the flange nuts, as shown in Figure 18. The bottom of the bracket A shall be placed at the same horizontal line with the rear bracket of HV50056.
  • Page 27 3 After the drilling is completed, insert the expansion tube into the drilled hole, and fix the bracket B with a 10mm self-tapping screw by using 10MM sleeve (SW10). 4 Fix bracket B with the flange nut and use a 7MM sleeve on the two L-shaped brackets of the battery (SW7).

  • Page 28: Wiring

    2.3 Wiring Step 1: Before wiring please remove the front maintenance baffle of the batteries with a cross screwdriver. Figure 23 Connection of Power Cables on Battery Side 27 / 55...
  • Page 29 Step 2: Please connect the power cables as referred in Figure 23 . Figure 24 Battery Power Cable Battery power cable connection sequence: Through the waterproof cap→through the sealing ring→through the joint, fixed to the copper bar with M5 nut inside of the battery. Figure 25 Power Cable Plug Connectors HV50056 &...
  • Page 30 Terminal Resistance Figure 26 Connection of Communication Cables on Battery Side Step 3: Please connect the communication cables as referred in Figure 26. Figure 27 Communication Cables 29 / 55...
  • Page 31 Battery communication cable connection sequence: the RJ45 connector of the communication cables shall go through the waterproof cap → through the sealing ring→through the joint and inserted in to the COM port inside of the battery. HV50056 & Battery communication cable connection sequence: the RJ45 connector on one side shall go through the waterproof connector inserted into the COM port inside the battery which is nearest to HV900112.
  • Page 32 Figure 28 Connection of the Power Cables and AC Auxiliary Cable Step 4: Please connect one DC power cable from INV+ port on HV50056 to BAT+ port on SMILE-T10-INV, and the other DC power cable from INV- port on HV50056 to BAT- port on SMILE-T10-INV.
  • Page 33 corresponding port, and then the cover should be fixed back and the waterproof cap should be tightened, as shown in Figure 29. Figure 30 Connection of PV cables Step 6: Connect the PV MC4 connector to the PV ports of the inverter. On-Grid (L1/L2/L3/N/PE) Back-Up (L1/L2/L3/N) On-Grid (L1/L2/L3/N/PE)
  • Page 34 Step 7: Remove the AC cable terminal strip cover, crimp the AC cable and connect it to the corresponding terminal block position, and then fix back the cover, as shown in Figure 31. Grounding position of inverter Grounding position of HV50056 Figure 32 Earthing Point Step 8:...
  • Page 35 Step 9: DIP switch defines the ID address of each battery in one cluster. Set the DIP switch of the nearest battery from the HV50056 to the farthest battery in sequence of 1 to N. N is the number of the batteries, which is min. 4 and max. 8. Note: There should be no same ID number in one cluster.

  • Page 36: Power Meter

    2.4 Power Meter The power meter should be installed and connected in the distribution box. There are two kinds of power meters, ADL-3000 and ACR10R, which users can choose from. ADL-3000: three-phase meter (with or without CT) ➢ ACR10R: three-phase meter with CT ➢...
  • Page 37 Figure 36 ADL-3000 Connection (without CT, without Meter Plug) NOTE: Meter 7, 8 connect the RJ45 3, 6, then RJ45 connect the Meter port on the control box. 2.4.1.2 ADL-3000 (without CT, with meter plug), if applicable: A PV meter will be applied in an AC/hybrid system.
  • Page 38 2.4.1.3 ADL-3000 (with CT, without meter plug), if applicable: A PV meter will be ap- plied in an AC/hybrid system. Figure 38 ADL-3000 Connection (with CT, without Meter Plug) Note: When connecting CTs, pay attention to the current direction. P1 should be nearest to the grid or the PV-inverter.
  • Page 39 2.4.1.4 ADL-3000 (with CT, with meter plug), if applicable: A PV meter will be applied in an AC/hybrid system. Figure 39 ADL-3000 Connection (with CT, with Meter Plug) Note: When connecting CTs, pay attention to the current direction. P1 should be nearest to the grid or the PV-inverter.

  • Page 40: Acr10R Meter (If Applicable)

    2.4.2 ACR10R Meter (If Applicable) A PV meter will be applied in an AC/hybrid system. Figure 40 ACR10R with CT Connection (without Meter Plug) Note: When connecting CTs, pay attention to CT arrow directions, please refer to Figure 40. 39 / 55...

  • Page 41: Meter Setting

    2.4.3 Meter setting 2.4.3.1 ADL3000 Step 1: The initial interface of the Step 2: Click the “SET” button to enter meter (normal working interface) is the password interface: as shown below: Step 3: Click the "Enter" button to Step 4: Click the "Enter"...
  • Page 42 Step 9: Click the “SET” button again Step 10: Click the “Enter” button to to enter the save interface: enter the following interface, press the up and down arrow keys, and set “no” to “YES” to save the configuration. Step 11: Click the "Enter" button and the setting ends.

  • Page 43: System Operation

    Step 5: Set the communication address and communication baud rate in the communication setting interface. When the meter is used as the Grid meter (DC, AC/Hybrid system), the address is set to “005”. When it is used as the PV meter (AC/Hybrid system), the address is set to “006”.

  • Page 44: Ems Introduction And Set Up

    EMS Introduction and Set up 4.1 Function Description Figure 41 SMILE-T10 EMS Interface Item Name Status Description ON: Fault Fault OFF: No Fault ON: Battery communication is OK Battery OFF: Battery communication is lost ON: System works normally Normal OFF: System is abnormal or warning ON: System is communicated with server Internet OFF: System is not communicated with server...

  • Page 45: Setting

    Object Name Description Return Button: Escape from current interface or function Up button: Move cursor to upside or increase value. Button Function Down Button: Move cursor to downside or decrease value. ENT Button: Confirm the selection. Display the information of the inverter in this LCD Screen LCD screen.
  • Page 46 Figure 45 Solar Setting Interface Figure 46 Battery Model Interface Step 4: Set PV capacity, the total Step 5: Click the Battery Function and capacity of PV capacity of T10-INV and check battery type M4856-S. PV inverter (if it is installed) Figure 48 CT Meter Option Interface Figure 47 SOC Calibration Interface Step 7:...
  • Page 47 Figure 51 System Mode Setting Interface Figure 52 Work Mode Setting Interface Step 10: Click Function-System Mode to Step 11: Click the mode then set up set system mode: DC, AC, Hybrid. work mode.(self-use or force time charge) Figure 53 Force Charge Setting Interface Figure 54 Force Charge Start Time Setting Step 12:...

  • Page 48: Ems Communication Checking

    Figure 59 Date & Time Setting Interface Figure 60 Ethernet interface Step 18: Click System in the setting Step19: Click Ethernet to set the IP menu. Click Date & Time and set up the address. DHCP mode means that setup date and time.

  • Page 49: Assembling Of The Front Panels

    Figure 63 BMS Figure 64 Ethernet and Meter DC system: Figure 65 BMS Figure 66 Ethernet and Meter In an AC/Hybrid mode, the Meter 2 status shows YES, which means normal. In a DC mode, the Meter 2 status shows YES, which means normal. Then EMS can work normally. Assembling of the Front Panels Figure 67 Assembling of the Front Panels Step 1:...
  • Page 50 Battery and control box: Push the top two guide rods into the housing and press the buckle from the bottom right in the middle. NOTE: please assemble the front panel of the inverter at first, then HV50056 and the batteries. System Registration Installers who haven't yet registered need to click “Register”...

  • Page 51: System Setup In Monitoring

    Click the Browse button to select the attachment you want to add. 5.1 System Setup in Monitoring The system settings of the Storion-SMILE-T10 can also be carried out in the installer monitoring. To do this, follow the steps below: Step 1: Please login in the installer account, click the list of storage systems and enter the SN.
  • Page 52 Step 3: Finally, select the "Other Information" submenu and set the following parameter: - ACDC mode: it should be set - Time zone - max. feed-in rate: In some countries you must set the max. feed-in rate in % according to the relevant regulation. 51 / 55...

  • Page 53: On-Line Monitoring

    On-line Monitoring 6.1 Account Registration You can create a new account on our webserver for the normal monitoring. In addition, part of our warranty is based on this connection to our webserver. The data produced prior to registration can be synchronized to the webserver. Please use the following steps: Step 1: Open the portal: www.alphaess.com.
  • Page 54 In this form, all fields with a red star are compulsory and you can select to finally users or installation procedures. *Serial number: EMS serial number (please see the name plate of the inverter) *Username: 5-15 letters / numbers Note: User name cannot be changed after first registration.

  • Page 55: Annex

    Annex 7.1 Datasheet – AlphaESS Storion-SMILE-T10 54 / 55...

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