Leuze electronic AMS 301i Manual

Leuze electronic AMS 301i Manual

Optical laser measurement system
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AMS 301
Optical Laser Measurement System
RS 485
T E C H N I C A L D E S C R I P T I O N

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Table of Contents
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Summary of Contents for Leuze electronic AMS 301i

  • Page 1 AMS 301 Optical Laser Measurement System RS 485 T E C H N I C A L D E S C R I P T I O N...
  • Page 2 Leuze electronic GmbH + Co. KG P.O. Box 1111, D- 73277 Owen / Teck Tel. +49(0) 7021/ 573-0, Fax +49(0)7021/ 573-199 Sales and Service Germany Sales Region North Sales Region South Sales Region East Phone 035027/629-106 Phone 07021/573-306 Phone 07021/573-307...
  • Page 3 301i The main menus Device information - main menu AMS 301i 120 This menu item contains detailed information on Leuze electronic • Device model, GmbH & Co. KG • Manufacturer, SW: V 1.3.0 HW:1 • Software and hardware version, SN: ----------------------- •...
  • Page 4: Table Of Contents

    General specifications AMS 301i........
  • Page 5 Table of contents Reflectors ......... . . 23 General information .
  • Page 6 Parameter setting for AMS 301i ........
  • Page 7: General Information

    Notice! The Declaration of Conformity for these devices can be requested from the manufacturer. The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen/Teck, possesses a certified quality assurance system in accordance with ISO 9001. LISTED...
  • Page 8: Description Of Functions Ams 301

    With the AMS 3xxi product series, Leuze electronic makes available a range of internationally relevant interfaces. Note that each interface version listed below corresponds to a different 3xxi model.
  • Page 9: Safety Notices

    They correspond to the state of the art. Intended use The AMS 301i… device series is an absolute measuring system based on laser technology. The devices use a visible optical laser to measure distances of up to 300 m contactlessly.
  • Page 10: Working Safely

    Electrical work must be carried out by a certified electrician. Attention, laser radiation! The AMS 301i operates with a red light laser of class 2 acc. to EN 60825-1. If you look into the beam path over a longer time period, the retina of your eye may be damaged!
  • Page 11 For EtherNet-based devices, the MAC ID is specified on the name plate. Please note that the shown name plate is for illustration purposes only; the contents do not correspond to the original. Figure 2.1: Location of the name plate on the AMS 301 Leuze electronic AMS 301...
  • Page 12: Fast Commissioning / Operating Principle

    Fast commissioning / operating principle Fast commissioning / operating principle Notice! Below, you will find a short description for the initial commissioning of the AMS 301i. Detailed explanations for the listed points can be found throughout the handbook. Mounting the AMS...
  • Page 13: Connecting The Voltage Supply

    The transmission parameters are listed above the menu structure or on the fold-out page at the end of the technical description. The parameters can be adjusted after activation of parameter enabling. Detailed information can be found in chapter 9. Leuze electronic AMS 301...
  • Page 14: Specifications

    10 °C: 120.000 h Interfaces RS 485 / baud rate in kbit/s 9.6 / 19.2 / 38.4 / 57.6 / 115.2 Operating and display elements Keyboard 4 buttons Display monochromatic graphical display, 128 x 64 pixels 2 LEDs, two-colored 301i Leuze electronic...
  • Page 15 A 100% prevention of the formation of condensation cannot be guaranteed due to the limited heating capacity of the AMS 301i. This is a Class A product. In a domestic environment this product may cause radio interference, in which case the operator may be required to take adequate measures.
  • Page 16: Dimensioned Drawing Ams 301I

    Dimensioned drawing AMS 301i M 5 screw for alignment Knurled nut with WAF 4 hexagon socket and M 5 nut for securing Optical axis Zero point of the distance to be measured Figure 4.1: Dimensioned drawing AMS 301 301i Leuze electronic...
  • Page 17: Type Overview Ams 301I

    120 m operating range, RS 485 interface, integrated heating 50113674 AMS 301 200 H 200 m operating range, RS 485 interface, integrated heating 50113675 AMS 301 300 H 300 m operating range, RS 485 interface, integrated heating 50113676 Table 4.1: Type overview AMS 301 Leuze electronic 301i...
  • Page 18: Installation And Mounting

    Device name plate using the AMS 300 as an example Notice! Please note that the shown name plate is for illustration purposes only; the contents do not correspond to the original. Save the original packaging for later storage or shipping. AMS 301 Leuze electronic...
  • Page 19: Mounting The Ams 301

    Installation and mounting If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office. Observe the applicable local regulations when disposing of the packaging materials. Mounting the AMS 301i M 5 screw for...
  • Page 20 ("B" in figure 5.2). Knurled nut and nut must not be tightened until alignment has been completed. Attention! The device must not be opened. Failure to comply will render the guarantee void. Warranted features cannot be guaranteed after the device has been opened. AMS 301 Leuze electronic...
  • Page 21: Optional Mounting Bracket

    Optional mounting bracket A mounting bracket for mounting the AMS 301i on a flat, horizontal surface is available as an optional accessory. Type designation: MW OMS/AMS 01 Part no.: 50107255 Laser beam Figure 5.3: Optional mounting bracket Leuze electronic AMS 301...
  • Page 22: Mounting Distances

    Depending on the size of the used reflector, the optical data transceiver can be mounted with a minimum mounting spacing of 100 mm to the AMS 301i. The mounting spacing is independent of the distance.
  • Page 23: Mounting The Ams 301 With Laser Beam Deflector Unit

    AMS 301i… and the deflection mirror as well as between the mirror and the reflector. Use the M5 screws to mount the deflector unit. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations.
  • Page 24: Dimensioned Drawing Of Us Ams 01 Deflector Unit

    Installation and mounting 5.3.2 Dimensioned drawing of US AMS 01 deflector unit Laser beam Figure 5.6: Dimensioned drawing of US AMS 01 deflector unit AMS 301 Leuze electronic...
  • Page 25: Mounting The Us 1 Oms Deflector Unit Without Mounting Bracket

    A Mirror Figure 5.7: Photo and dimensioned drawing of the US 1 OMS deflector unit Alignment of the laser light spot on the reflector is performed as described in chapter 5.2. Leuze electronic AMS 301...
  • Page 26: Reflectors

    301i measures distances against a reflective tape specified by Leuze electronic. All provided specifications for the AMS 301i, such as the operating range or accuracy, can only be achieved with the reflective tape specified by Leuze electronic. The reflective tapes are available as adhesive tapes, affixed to a metal plate and with an integrated heater especially for use at low temperatures.
  • Page 27: Specifications Of The Self-Adhesive Foil

    Do not use any agents that act with a grinding effect. A conventional household Cleaning detergent can be used as a cleaning agent. Rinse with clear water and dry the surface. Storing the reflector Store in a cool and dry place. Leuze electronic AMS 301...
  • Page 28: Dimensioned Drawing Of Reflective Tape On A Metal Plate

    Dimensioned drawing of reflective tape on a metal plate Always align the TOP marking with the AMS connections! (chapter 6.4.2) Figure 6.1: Dimensioned drawing of reflectors Part Reflective tape (mm) Reflector plate (mm) Reflective tape 200x200-M Reflective tape 500x500-M Reflective tape 914x914-M AMS 301 Leuze electronic...
  • Page 29: Specifications Of Heated Reflectors

    Do not use any agents that act with a grinding effect. A conventional Cleaning household detergent can be used as a cleaning agent. Rinse with clear water and dry the surface. Storing the reflector Store in a cool and dry place. Leuze electronic AMS 301...
  • Page 30: Dimensioned Drawing Of Heated Reflectors

    L ± 0,5 XL ± 1 Si cable 3 x 0.75 mm² Figure 6.2: Dimensioned drawing of heated reflectors Part Reflective tape (mm) Insulated base plate (mm) Reflective tape 200x200-H Reflective tape 500x500-H Reflective tape 914x914-H AMS 301 Leuze electronic...
  • Page 31: Selecting Reflector Sizes

    Attention! The reflector sizes shown below are a recommendation from Leuze electronic for on-vehicle mounting of the AMS 301i. For stationary mounting of the AMS 301i, a smaller reflector is generally sufficient for all measurement distances. On the basis of the system planning and design, always check whether mechanical travel tolerances may require the use of a reflector larger than that which is recommended.
  • Page 32: Mounting The Reflector

    For this purpose, use the alignment elements provided on the AMS 301i… (see chapter 5.2 "Mounting the AMS 301i"). If necessary, remove the protective foil from the reflector.
  • Page 33 Reflective tapes …-S and …-M Pitch 1 ° Direct reflection from the triad structure Deflected surface reflection due to the pitch of the reflective tape Figure 6.3: Reflector mounting Pitch 1 ° Spacer sleeves Figure 6.4: Pitch of the reflector Leuze electronic AMS 301...
  • Page 34 Direct reflection from the triad structure Deflected surface reflection due to the pitch of the reflective tape Figure 6.5: Mounting of heated reflectors Pitch approx. 1 ° Spacer sleeves Figure 6.6: Pitch of the heated reflector AMS 301 Leuze electronic...
  • Page 35: Table Of Reflector Pitches

    Notice! Reliable function of the AMS 301i and, thus, max. operating range and accuracy can only be achieved with the reflective tape specified by Leuze electronic. No function can be guaranteed if other reflectors are used! Leuze electronic AMS 301...
  • Page 36: Electrical Connection

    For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code). The laser measurement systems are designed in accordance with safety class III for supply by PELV (protective extra-low voltage with reliable disconnection). AMS 301 Leuze electronic...
  • Page 37: Pwr - Voltage Supply / Switching Input/Output

    Data RS 485 B (-) GND 485 GND 485 Data reference potential RS 485 A Data RS 485 A (+) RS 485 B Functional earth M 12 connector (B-coded) Thread Shield Shield Table 7.2: RS 485 BUS IN pin assignment Leuze electronic AMS 301...
  • Page 38: Rs 485 Bus Out

    Voltage supply 0 V DC RS232-RX Receiving line RS 232/service data Not used RS232-RX M 12 socket Thread Functional earth (housing) (A-coded) Table 7.4: Service pin assignments Notice! The service interface is designed only for use by Leuze electronic! AMS 301 Leuze electronic...
  • Page 39: Display And Control Panel Ams 301

    Display and control panel AMS 301i Display and control panel AMS 301i Structure of the control panel Status display Bus/interface info Bar graph Distance measurement value Control buttons Figure 8.1: Structure of the control panel using the AMS 304 PROFIBUS device variant as an example...
  • Page 40 Display and control panel AMS 301i Warning - laser prefailure message: Laser diode old, device still functional, exchange or have repaired. Warning - temperature monitoring: Permissible internal device temperature exceeded / not met. Plausibility error: Implausible measurement value. Possible causes: light beam interruption, outside of measurement range, permissible internal device temperature considerably exceeded or traverse rate >10m/s.
  • Page 41: Led Status Displays

    Display and control panel AMS 301i 8.2.2 LED status displays PWR LED Device OFF - No supply voltage Flashing green Power LED flashes green - No measurement value output - Voltage connected - Self test running - Initialization running - Boot process running...
  • Page 42: Control Buttons

    Display and control panel AMS 301i 8.2.3 Control buttons Navigate upward/laterally. Down Navigate downward/laterally. Exit menu item. ENTER Confirm/enter value, change menu levels. Navigating within the menus The menus within a level are selected with the up/down buttons The selected menu item is activated with the enter button Press the ESC button to move up one menu level.
  • Page 43: Menu Description

    Display and control panel AMS 301i Menu description 8.3.1 The main menus After voltage has been applied to the laser, device information is displayed for several seconds. The display then shows the measurement window with all status information. Device information - main menu...
  • Page 44: Parameter Menu

    Display and control panel AMS 301i Notice! The rear cover of this manual includes a fold-out page with the complete menu structure. It describes the menu items in brief. 8.3.2 Parameter menu Parameter handling submenu The following functions can be called up in the Parameter handling submenu: •...
  • Page 45 Display and control panel AMS 301i Table 8.2: RS 485 submenu Level 3 Level 4 Level 5 Selection/configuration option Standard Description Position 0.01 mm / 0,1 mm / 1 mm / 10 mm / free mm 0.1 mm resolution The measurement value can be displayed in these resolutions.
  • Page 46 Display and control panel AMS 301i I/O submenu Table 8.4: I/O submenu Level 3 Level 4 Level 5 Selection/configuration option Standard Description I/O 1 Port config- Input/Output Output uration Defines whether I/O 1 functions as an output or input. Switching...
  • Page 47: Language Selection Menu

    Display and control panel AMS 301i Other submenu Table 8.5: Other submenu Level 3 Level 4 Level 5 Selection/configuration option Standard Description Heating control Standard (10° C … 15° C)/Extended (30° C … 35° ) Standard Defines a switch-on/switch-off range for the heating control.
  • Page 48: Service Menu

    Display and control panel AMS 301i 8.3.4 Service menu Service Status messages Diagnostics Expanded diagnostics A more detailed description of the individual functions can be found in chapter 10. Operation Described here is an operating process using parameter enabling as an example.
  • Page 49 Parameter entry on the AMS 301i can be protected with a four-digit numerical password. With the AMS 301i, the password is entered via the display. If parameter enabling has been activated after successfully entering the password, parameters can be changed via the display.
  • Page 50: Rs 485 Interface

    RS 485 B Data RS 485 B (-) GND 485 GND 485 Data reference potential RS 485 A Data RS 485 A (+) RS 485 B Functional earth M 12 connector Thread Shield Functional earth (housing) (B-coded) AMS 301 Leuze electronic...
  • Page 51: Rs 485 Address Entry

    To do this proceed as follows: Activate parameter enabling. Select the RS485 submenu. Select the address menu item. Select the RS 485 address of the AMS 301i to be between 0 and 15. Deactivate parameter enabling. Leuze electronic AMS 301...
  • Page 52: Rs 485 Interface Data

    Possible address entry from 0 to 15. The address used must be set on the AMS 301i via the display. Bit 0 = LSB, Bit 3 = MSB Byte 1: Command = Data request to the AMS 301i. AMS 301 Leuze electronic...
  • Page 53 The XOR checksum is entered by the sender (control) in the query protocol and checked by the receiver (AMS 301i). A protocol is correctly transmitted when the XOR checksum of the transmitter is equal to the XOR checksum of the receiver. If the XOR comparison is...
  • Page 54 (control). A protocol is correctly transmitted when the XOR checksum of the transmitter is equal to the XOR checksum of the receiver. If the XOR comparison is negative (different checksum), the protocol is discarded by the control or the control will output an error message. AMS 301 Leuze electronic...
  • Page 55: Diagnostics And Troubleshooting

    Diagnostics and troubleshooting Diagnostics and troubleshooting 10.1 Service and diagnostics in the display of the AMS 301i In the main menu of the AMS 301i, expanded "Diagnostics" can be called up under the Service heading. Service Status messages Diagnostics Expanded diagnostics...
  • Page 56: 10.1.2 Diagnostics

    PWR-LED "static red" It may be necessary to send in the device. Table 10.1: General causes of errors 10.3 Interface errors 10.3.1 BUS LED The LED does not show a bus failure with the AMS 301i. AMS 301 Leuze electronic...
  • Page 57: Status Display In The Display Of The Ams 301

    Customer data (please complete) Device type: Company: Contact partner / department: Phone (direct): Fax: Street / No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic AMS 301...
  • Page 58: Type Overview And Accessories

    120 m operating range, RS 485 interface, integrated heating 50113674 AMS 301 200 H 200 m operating range, RS 485 interface, integrated heating 50113675 AMS 301 300 H 300 m operating range, RS 485 interface, integrated heating 50113676 Table 11.1: Type overview AMS 301 AMS 301 Leuze electronic...
  • Page 59: Overview Of Reflector Types

    M 12 connector, A-coded socket, Power (PWR) 50020501 Table 11.5: Accessory M 12 connector 11.4.4 Accessory terminating resistor Type designation Description Part no. TS 02-4-SA M12 terminating resistor for RS 485 BUS OUT 50038539 Table 11.6: Accessory terminating resistor Leuze electronic AMS 301...
  • Page 60: 11.4.5 Accessory Ready-Made Cables For Voltage Supply

    Part no. K-D M12A-5P-5m-PVC M 12 socket, A-coded, axial plug outlet, open cable end, 50104557 cable length 5 m K-D M12A-5P-10m-PVC M 12 socket, A-coded, axial plug outlet, open cable end, 50104559 cable length 10 m AMS 301 Leuze electronic...
  • Page 61: 11.4.6 Accessory Ready-Made Cables For Rs 485

    RS 485 B (-) green VCC 485 GND 485 GND 485 RS 485 A (+) RS 485 B (-) M 12 connector (B-coded) Thread functional earth (housing) Conductor with insulation red Conductor with insulation green Drain wire Fibrous fleece Leuze electronic AMS 301...
  • Page 62 KB PB-10000-SBA M 12 plug + M 12 socket for PROFIBUS, axial connectors, 50104099 cable length 10 m KB PB-15000-SBA M 12 plug + M 12 socket for PROFIBUS, axial connectors, 50104100 cable length 15 m AMS 301 Leuze electronic...
  • Page 63 KB PB-25000-SBA M 12 plug + M 12 socket for PROFIBUS, axial connectors, 50104174 cable length 25 m KB PB-30000-SBA M 12 plug + M 12 socket for PROFIBUS, axial connectors, 50104173 cable length 30 m Leuze electronic AMS 301...
  • Page 64: Maintenance

    Contact your Leuze distributor or service organization should repairs be required. The addresses can be found on the inside of the cover and on the back. Notice! When sending the laser measurement systems to Leuze electronic for repair, please provide an accurate description of the error. 12.3...
  • Page 65 Explanation of symbols ....4 Name plates ......15 Leuze electronic 301i...
  • Page 66 Supply voltage ..... . . 11 Parameter setting for AMS 301i ..49 Surface reflections .
  • Page 67 Menu structure AMS 301i Level 1 Level 2 Level 3 Level 4 Level 5 Selection/configuration option Detailed information on : selection : selection : selection : selection : selection : selection : back : back : back : back : activate : back Device information page 40...
  • Page 68 57.6 kbit/s / 115.2 kbit/s Format 8,e,1 / 8,n,1 Language selection Deutsch / English / Español / Français / Italiano page 44 Service Status messages page 45 Diagnostics Exclusively for service purposes by Leuze electronic Expanded diagnostics Exclusively for service purposes by Leuze electronic...

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