Leuze electronic AMS 3007i 40 Manual
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Leuze electronic AMS 3007i 40 Manual

Ssi optical laser measurement system
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AMS 3007
SSI Optical Laser Measurement System
T E C H N I C A L D E S C R I P T I O N

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Summary of Contents for Leuze electronic AMS 3007i 40

  • Page 1 AMS 3007 SSI Optical Laser Measurement System T E C H N I C A L D E S C R I P T I O N...
  • Page 2 © 2015 Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.de Leuze electronic 3007i...
  • Page 3 3007i The main menus Device information - main menu AMS 3007i 120 Leuze electronic This menu item contains detailed information on • Device model, GmbH & Co. KG • Manufacturer, SW: V 1.3.0 HW:1 • Software and hardware version, SN: ----------------------- •...

  • Page 4: Table Of Contents

    Table of contents General information ........4 Explanation of symbols .
  • Page 5 Table of contents Reflectors ......... . . 26 General information .
  • Page 6 Table of contents SSI - electrical connection ..........54 Default settings of the SSI interface .

  • Page 7: General Information

    Notice! The Declaration of Conformity for these devices can be requested from the manufacturer. The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen/Teck, possesses a certified quality assurance system in accordance with ISO 9001. 3007i...

  • Page 8: Description Of Functions Ams 3007

    The AMS 3007i uses the "propagation time" of the light to calculate the distance to the reflector. The high absolute measurement accuracy of the laser measurement system and the fast integration time are designed for position control applications. Leuze electronic 3007i...

  • Page 9: Safety

    Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.  Read the technical description before commissioning the device. Knowledge of this technical description is an element of proper use.

  • Page 10: Foreseeable Misuse

    BGV A3 (e.g. electrician foreman). In other countries, there are respective regula- tions that must be observed. Exemption of liability Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account.

  • Page 11: Laser Safety Notices

     The device must not be tampered with and must not be changed in any way. There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG. NOTICE Affix laser information and warning signs! Laser information and warning signs are attached to the device (see figure 2.1):...
  • Page 12 Safety A Laser aperture B Laser warning sign C Laser information sign with laser parameters Figure 2.1: Laser apertures, laser warning signs Leuze electronic 3007i...
  • Page 13 4 mW 4 mW Pulse duration: 18 μs 18 μs Wavelength: 655 nm 655 nm CLASS 2 LASER PRODUCT IEC 60825-1:2007 Complies with 21 CFR 1040.10 GB7247.1-2012 Figure 2.2: Laser warning and information signs – supplied stick-on labels 3007i Leuze electronic...

  • Page 14: Fast Commissioning / Operating Principle

    Further information can be found in chapter 5.2 and chapter 5.3. 3.1.2 Mounting the reflector The reflector is mounted using 4 screws (M5). The reflector is angled using the spacer sleeves included. Incline the reflector by approx. 1°. Detailed information can be found in chapter 6.4. Leuze electronic 3007i...

  • Page 15: Connecting The Voltage Supply

    • Number of data bits • Resolution • Error bit on/off For further information, see also chapter 9 "SSI interface" on page 52 and display menu structure level 2, menu item "SSI" in the appendix of the manual. 3007i Leuze electronic...

  • Page 16: Technical Data

    2 in accordance with IEC 60825-1:2007, CDRH Wavelength 655 nm Impulse duration 18μs Max. output power (peak) Interfaces SSI clock rate 50kHz … 800kHz Operating and display elements Keyboard 4 buttons Display monochromatic graphical display, 128 x 64 pixels 2 LEDs, two-colored Leuze electronic 3007i...
  • Page 17 This is a Class A product. In a domestic environment this product may cause radio inter- ference, in which case the operator may be required to take adequate measures. The AMS 3007i is designed in accordance with safety class III for supply with PELV (protective extra-low voltage). 3007i Leuze electronic...

  • Page 18: Dimensioned Drawing Ams 3007I

    Technical data 4.1.2 Dimensioned drawing AMS 3007i M5 screw for alignment Knurled nut with WAF4 hexagon socket and M5 nut for securing Optical axis Zero point of the distance to be measured Figure 4.1: Dimensioned drawing AMS 3007 Leuze electronic 3007i...

  • Page 19: Type Overview Ams 3007I

    Type designation Description Part no. AMS 3007 40 40m operating range, SSI interface 50130196 AMS 3007 120 120m operating range, SSI interface 50130197 AMS 3007 200 200m operating range, SSI interface 50130198 Table 4.1: Type overview AMS 3007 3007i Leuze electronic...

  • Page 20: Installation And Mounting

    Device name plate using the AMS 358i as an example Notice! Please note that the shown name plate is for illustration purposes only; the contents do not correspond to the original.  Save the original packaging for later storage or shipping. Leuze electronic 3007i...

  • Page 21: Mounting The Ams 3007

    Installation and mounting If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.  Observe the applicable local regulations when disposing of the packaging materials. Mounting the AMS 3007i M5 screw for align-...
  • Page 22 WAF4 hexagon socket ("B" in figure 5.2). Knurled nut and nut must not be tightened until alignment has been completed. Attention! The device must not be opened. Failure to comply will render the guarantee void. Warranted features cannot be guaranteed after the device has been opened. Leuze electronic 3007i...

  • Page 23: Optional Mounting Bracket

    Optional mounting bracket A mounting bracket for mounting the AMS 3007i on a flat, horizontal surface is available as an optional accessory. Type designation: MW OMS/AMS 01 Part no.: 50107255 Laser beam Figure 5.3: Optional mounting bracket 3007i Leuze electronic...

  • Page 24: Parallel Mounting Of The Ams 3007I

    Both reflectors move in parallel at the same distance to the AMS 3007i. Measurement distance up to 120m: minimum parallel spacing X  600mm Measurement distance up to 200m: minimum parallel spacing X  750mm Leuze electronic 3007i...

  • Page 25: Parallel Mounting Of Ams 3007I And Ddls Optical Data Transmission

    Depending on the size of the used reflector, the DDLS can be mounted with a minimum parallel spacing of 100mm to the AMS 3007i. The parallel spacing is indepen- dent of the distance. 3007i Leuze electronic...

  • Page 26: Mounting The Ams 3007 With Laser Beam Deflector Unit

    Use the M5 screws to mount the deflector unit. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations. Figure 5.5: Mounting variants of the US AMS 01 laser beam deflector unit Leuze electronic 3007i...

  • Page 27: Dimensioned Drawing Of Us Ams 01 Deflector Unit

    Installation and mounting 5.3.2 Dimensioned drawing of US AMS 01 deflector unit Laser beam Figure 5.6: Dimensioned drawing of US AMS 01 deflector unit 3007i Leuze electronic...

  • Page 28: Mounting The Us 1 Oms Deflector Unit Without Mounting Bracket

    Height of the spring in non- preloaded state A Mirror Figure 5.7: Photo and dimensioned drawing of the US 1 OMS deflector unit Alignment of the laser light spot on the reflector is performed as described in chapter 5.2. Leuze electronic 3007i...

  • Page 29: Reflectors

    All provided specifications for the AMS 3007i, such as the operating range or accuracy, can only be achieved with the reflective tape specified by Leuze electronic. The reflective tapes are available as adhesive tapes, affixed to a metal plate and with an integrated heater especially for use at low temperatures.

  • Page 30: Specifications Of The Self-Adhesive Foil

    Do not use any agents that act with a grinding effect. A conventional household Cleaning detergent can be used as a cleaning agent. Rinse with clear water and dry the surface. Storing the reflector Store in a cool and dry place. Leuze electronic 3007i...

  • Page 31: Dimensioned Drawing Of Reflective Tape On A Metal Plate

    Dimensioned drawing of reflective tape on a metal plate Always align the TOP marking with the AMS connections! (chapter 6.4.2) Figure 6.1: Dimensioned drawing of reflectors Part Reflective tape (mm) Reflector plate (mm) Reflective tape 200x200-M Reflective tape 500x500-M Reflective tape 914x914-M 3007i Leuze electronic...

  • Page 32: Specifications Of Heated Reflectors

    Do not use any agents that act with a grinding effect. A conventional house- Cleaning hold detergent can be used as a cleaning agent. Rinse with clear water and dry the surface. Storing the reflector Store in a cool and dry place. Leuze electronic 3007i...

  • Page 33: Dimensioned Drawing Of Heated Reflectors

    XL ± 1 L ± 0,5 XL ± 1 Si cable 3 x 0.75mm² Figure 6.2: Dimensioned drawing of heated reflectors Part Reflective tape (mm) Insulated base plate (mm) Reflective tape 200x200-H Reflective tape 500x500-H Reflective tape 914x914-H 3007i Leuze electronic...

  • Page 34: Selecting Reflector Sizes

    Attention! The reflector sizes shown below are a recommendation from Leuze electronic for on-vehicle mounting of the AMS 3007i. For stationary mounting of the AMS 3007i, a smaller reflector is generally sufficient for all measurement distances.

  • Page 35: Mounting The Reflector

    M12 connections are on the top, the "TOP" label of the reflector is also on the top. If the AMS 3007i is mounted so that the M12 connections are on the side, the "TOP" label of the reflector is also on the side. 3007i Leuze electronic...
  • Page 36 Reflective tapes …-S and …-M Pitch approx. 1° Direct reflection from the triad structure Deflected surface reflection due to the pitch of the reflective tape Figure 6.3: Mounting the reflector Pitch approx. 1° Spacer sleeves Figure 6.4: Pitch of the reflector Leuze electronic 3007i...
  • Page 37 Pitch approx. 1° Direct reflection from the triad structure Deflected surface reflection due to the pitch of the reflective tape Figure 6.5: Mounting of heated reflectors Pitch approx. 1° Spacer sleeves Figure 6.6: Pitch of the heated reflector 3007i Leuze electronic...

  • Page 38: Table Of Reflector Pitches

    Notice! Reliable function of the AMS 3007i and, thus, max. operating range and accuracy can only be achieved with the reflective tape specified by Leuze electronic. No function can be guar- anteed if other reflectors are used! Leuze electronic 3007i...

  • Page 39: Electrical Connection

    PELV (protective extra-low voltage with reliable disconnection). Notice! Degree of protection IP65 is achieved only if the connectors and caps are screwed into place! Described in detail in the following are the individual connections and pin assignments. 3007i Leuze electronic...

  • Page 40: Pwr - Voltage Supply / Switching Input/Output

    - Data line SSI (output) + Clock line SSI CLK+ CLK+ 3 DATA+ (input electrically insulated) - Clock line SSI CLK- (input electrically insulated) CLK- Functional earth M12 connector (B-coded) Thread Functional earth (housing) Table 7.2: SSI pin assignment Leuze electronic 3007i...

  • Page 41: Service

    Transmission line RS 232/service data Voltage supply 0VDC RS232-RX Receiving line RS 232/service data Not used RS232-RX M12 socket Thread Functional earth (housing) (A-coded) Table 7.3: Service pin assignment Notice! The service interface is designed only for use by Leuze electronic! 3007i Leuze electronic...

  • Page 42: Display And Control Panel Ams 3007

    Input 2 or output 2 active: Function depending on configuration. Warning - laser prefailure message: Laser diode old, device still functional, exchange or have repaired. Warning - temperature monitoring: Permissible internal device temperature exceeded / not met. Leuze electronic 3007i...
  • Page 43 The measured position value is displayed in the configured unit of measurement. +87.000m With the metric setting, the measurement value is always displayed in meters with three decimal places. With the inch setting, the measurement value is always displayed in inches +87.0in with one decimal place. 3007i Leuze electronic...

  • Page 44: Led Status Displays

    - No measurement value output; for details, see Display Orange continuous light Power LED orange - Parameter enable active - No data on the host interface BUS LED BUS LED off - No supply voltage (Power) - SSI interface deactivated Leuze electronic 3007i...

  • Page 45: Control Buttons

    Default ----------------- unit Save Use the buttons to set the desired value. An accidental, incorrect entry can be corrected by selecting <-| and then pressing Then use the buttons to select Save and save the set value by pressing 3007i Leuze electronic...

  • Page 46: Menu Description

    The display then shows the measurement window with all status information. Device information - main menu AMS 3007i 120 This menu item contains detailed information on Leuze electronic • Device model, GmbH & Co. KG • Manufacturer, SW: V 1.3.0 HW:1 •...

  • Page 47: Parameter Menu

    Parameters to default, all parameters are reset to their stan- dard settings without any further security prompts. In this case, English is selected as the display language. Additional important information on parameter handling can be found at the end of the chapter. 3007i Leuze electronic...
  • Page 48 The preset value is accepted by means of teach pulse. The teach pulse can be applied to a hardware input of the M12 PWR connector. The hard- ware input must be appropriately configured. See also configuration of the I/Os. Leuze electronic 3007i...
  • Page 49 ON / OFF limit 1 Limit value Value input in mm or inch/100 input Upper pos. Activation ON / OFF limit 2 Limit value Value input in mm or inch/100 input Lower pos. Activation ON / OFF limit 2 3007i Leuze electronic...
  • Page 50 Service RS232 Baud rate 57.6kbit/s / 115.2kbit/s 115.2kbit/s The service interface is only available to Leuze internally. Format 8,e,1 / 8,n,1 8,n,1 The service interface is only available to Leuze internally. Leuze electronic 3007i...

  • Page 51: Language Selection Menu

    The display language is a passive operational control and is, thus, not a func- tion parameter, per se. 8.3.4 Service menu Service Status messages Diagnostics Expanded diagnostics A more detailed description of the individual functions can be found in chapter 10. 3007i Leuze electronic...

  • Page 52: Operation

    Viewing and editing parameters As long as parameter enabling is activated, the entire AMS 3007i display is inverted. Notice! If a password was stored, parameter enabling is not possible until this password is entered, see "Password for parameter enabling" below. Leuze electronic 3007i...
  • Page 53 Press the enter button to enter the Password menu. Activate password In the Activate password menu, use the buttons to select the ON menu item and press the enter button Press the ESC button to return to the Password menu. 3007i Leuze electronic...
  • Page 54 See "Setting values" on page 42. <-|0123456789 save Default ----------------- unit 0000 Press the ESC button twice to return to the Param- eter menu. Notice! The master password 2301 can enable the AMS 3007i at any time. Leuze electronic 3007i...

  • Page 55: Ssi Interface

    The SSI interface can only represent positive distance values. If negative output values are ascertained due to the offset or count direction, a zero value is output at the SSI interface! In the event of a number overflow, all data bits are set to "1". 3007i Leuze electronic...

  • Page 56: Ssi Sequence Diagram

    The measurement value on the SSI interface of the AMS 3007i is updated every 1.7ms (de- fault) independent of the clock frequency. The update rate on the interface can be reduced to 0.2ms via the display under the SSI menu item. Leuze electronic 3007i...

  • Page 57: Cable Length As A Function Of The Data Rate

    + Clock line SSI (input electrically insulated) CLK- - Clock line SSI (input electrically insulated) Functional earth Thread Functional earth (housing) Figure 9.2: SSI - electrical connection Notice! To connect the SSI interface we recommend our ready-made SSI cables, see chapter 11.4.5. 3007i Leuze electronic...

  • Page 58: Default Settings Of The Ssi Interface

    For basic operation of the display please refer to chapter 8.2.3. In order to change the parameters please activate parameter enabling. The SSI interface remains active even during parameter enabling. Changes to parameters have an immediate effect. Leuze electronic 3007i...

  • Page 59: Diagnostics And Troubleshooting

    (always "1", since no summation occurs) The status messages within the ring memory are selected with the up/down buttons The enter button can be used to call up detailed information on the corresponding status messages with the following details: 3007i Leuze electronic...

  • Page 60: 10.1.2 Diagnostics

    Leuze for internal evaluation. The diagnostics have no influence on the communication to the host interface and can be activated during operation of the AMS 3007i. 10.1.3 Expanded diagnostics The Expanded diagnostics menu item is used for Leuze-internal evaluation. Leuze electronic 3007i...

  • Page 61: General Causes Of Errors

    Interface errors 10.3.1 BUS LED Error Possible error cause Measure No supply voltage connected Check supply voltage. BUS LED "OFF" Incorrect wiring Check wiring. SSI deactivated Activate SSI interface in the AMS 3007 . Table 10.2: Bus error 3007i Leuze electronic...

  • Page 62: Status Display In The Display Of The Ams 3007

    Customer data (please complete) Device type: Company: Contact person / department: Phone (direct dial): Fax: Street / No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic 3007i...

  • Page 63: Type Overview And Accessories

    50104366 Reflective tape 200x200- Heated reflective tape, 200 x 200mm 50115020 Reflective tape 500x500- Heated reflective tape, 500 x 500mm 50115021 Reflective tape 914x914- Heated reflective tape, 914 x 914mm 50115022 Table 11.2: Overview of reflector types 3007i Leuze electronic...

  • Page 64: Accessories

    Deflector unit without mounting bracket for simple 90° deflection of the laser beam 50035630 Table 11.4: Accessory deflector unit 11.4.3 Accessory M12 connector Type designation Description Part no. KD 02-5-BA M12 connector, B-coded socket, SSI 50038538 KD 095-5A M12 connector, A-coded socket, Power (PWR) 50020501 Table 11.5: Accessory M12 connector Leuze electronic 3007i...

  • Page 65: 11.4.4 Accessory Ready-Made Cables For Voltage Supply

    Order codes of the cables for voltage supply Type designation Description Part no. K-D M12A-5P-5m-PVC M12 socket, A-coded, axial plug outlet, open cable end, 50104557 cable length 5m K-D M12A-5P-10m-PVC M12 socket, A-coded, axial plug outlet, open cable end, 50104559 cable length 10m 3007i Leuze electronic...

  • Page 66: 11.4.5 Accessory Ready-Made Cables For The Ssi Interface

    DIN 47100 Specifications of the SSI connection cable Operating temperature range in rest state: -40°C … +80°C in motion: -5°C … +80°C Material free of halogens, silicone and PVC Bending radius > 80mm, suitable for drag chains Leuze electronic 3007i...
  • Page 67 20m KB SSI/IBS-25000-BA M12 socket, B-coded, for SSI/Interbus, axial connector, 50108447 open cable end, cable length 25m KB SSI/IBS-30000-BA M12 socket, B-coded, for SSI/Interbus, axial connector, 50108446 open cable end, cable length 30m 3007i Leuze electronic...

  • Page 68: Maintenance

     Contact your Leuze distributor or service organization should repairs be required. The addresses can be found on the inside of the cover and on the back. Notice! When sending the laser measurement systems to Leuze electronic for repair, please provide an accurate description of the error. 12.3...
  • Page 69 General causes of errors ....58 I/O ......46 3007i Leuze electronic...
  • Page 70 Symbols ......4 Technical data ..... . . 13 Leuze electronic 3007i...
  • Page 71 Menu structure AMS 3007i Level 1 Level 2 Level 3 Level 4 Level 5 Selection/configuration option Detailed infor- mation on : selection : selection : selection : selection : selection : selection : back : back : back : back : activate : back Device information...
  • Page 72 Deutsch / English / Español / Français / Italiano page 48 Service Status messages Number of readings, reading gates, reading rate / non-reading rate etc. page 48 Diagnostics Exclusively for service purposes by Leuze electronic Expanded diagnostics Exclusively for service purposes by Leuze electronic...

This manual is also suitable for:

Ams 3007i 120Ams 3007i 200

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