Appendix; Troubleshooting Procedures - Cal Flame BBQ870 Owner's Manual

2006 bbq grills, carts, islands, g3000 sports bar
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Troubleshooting Procedures

Problem:
Smell of gas is present
Solution:
Check for loose connections in the gas line. Perform a leak test following the procedure
described in this manual.
Problem:
Burner does not ignite
Solution:
Use the following procedure with Figure 54.
• Check for proper position of sparker tip should be pointing forward towards the front of the
brass burner.
• Make sure there is a blue spark at the electrode tip to the brass burner.
• Make sure igniter wire is connected firmly to the valve ignition device and electrode.
• Make sure valve orifice is free of any debris, dust or grease.
• Make sure valve orifice is aligned inside the front hole of the brass burner.
• If there is no spark at all, replace the electrode or igniter wire.
Note: Turn off the gas at the source while troubleshooting.
Problem:
Burner tube is misaligned over the orifice(s)
Solution:
Reposition the burner tube to properly seat over orifice.
Problem:
Obstruction in the gas line
Solution:
Remove fuel line from grill. Do not smoke or perform any maintenance in the vicinity of an open
flame. Open gas valve for one second to blow out any debris. Close off gas valve and reconnect
fuel line securely.
Problem:
Plugged Orifice
Solution:
Remove cooking grills, Flame Tamer and grease tray. Remove burners from bottom of firebox
by pulling cotter pin from beneath burner peg using a standard screwdriver or needle nose pliers.
Carefully lift each burner up and away from the gas orifice. Remove the orifice from the control
2006 Barbecue Owner's Manual
LTR20061004, Rev. A

Appendix

Figure 54
Appendix
Page 55

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