Connecting Modular Carts; Installing Barbecue Cart End Shelves - Cal Flame BBQ870 Owner's Manual

12. Quickly apply the epoxy mixture to the seam line. Remove the excess epoxy material from the seam line
using a razor blade.
13. Let the epoxy material cure for five minutes.
14. Repeat the previous steps until all the seam line is filled with epoxy mixture.
15. Clean the surface of the seam line with acetone.

Connecting Modular Carts

Modular carts consists of main center modular, side modular, corner connection modular and end shelf modular.
Individual modular cart comes in a carton box pre-assembled. Customers are required to piece together the
individual modular using the hardware supplied when they install the modular cart system.
1. The modular cart system is designed for outdoor use only. It's dangerous to use the system inside or at
place without good ventilation.
2. Choose a place outdoor you want to use and store the system.
3. Unpack the carton boxes include the main center modular, optional side modular and corner connection
modular.
4. Find the connection hardware (screws and nuts) in the cartons.
5. First connect the corner connection modular with the main center modular on both side (if applicable) Make
sure the center modular and connection modular are aligned.
6. Connect the side modular with the corner connection modular on both sides (if applicable). Make sure all
the modular are perfectly aligned.
7. Add the end shelf on both sides of side modular (if applicable)
8. If use propane as fuel, connect the propane tank with main center modular and a separate propane tank for
side modular (if applicable)
9. If using natural gas, connect the center modular with the gas line, and also side modular (if applicable). A
manual shut-off valve is recommended for safety reasons.
10. Connect tap water and drainage line (if applicable)

Installing Barbecue Cart End Shelves

1. Prepare the installation of handle: 2 hex screws, 2 washers
2. Use finger to thread the hex screws and washers into the threads on both ends of the handle.
3. Use ratchet to tighten the hex screws on both ends. The handle has been installed onto the shelf.
4. Take the three screws off on both sides of the cart to install the mounting bracket.
5. Install the mounting brackets on both sides. Make sure the mounting brackets are in the correct orientation.
Two mounting brackets have been installed onto the cart.
6. Slides the shelf into the brackets from bottom.
7. Make sure to slide into the brackets on both side evenly.
8. Slide the shelf fully onto the mounting brackets.
9. Lift and rotate the shelf so it slide back into the brackets.
10. Keep the shelf in the normal open position.
11. Prepare to install stop brackets under the mounting brackets on both sides.
2006 Barbecue Owner's Manual
LTR20061004, Rev. A
Assembly and Installation
Page 17