Cal Flame BBQ11875CTG Owner's Manual
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Cal Flame BBQ11875CTG Owner's Manual

Top gun barbecue grill
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LTR50001121, Rev. C
12/22/14

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Summary of Contents for Cal Flame BBQ11875CTG

  • Page 1 LTR50001121, Rev. C 12/22/14...

  • Page 2: Table Of Contents

    Seasonal Cleaning . . . . . . . . . . . . . . . . . . . . . . . 28 without written consent is strictly prohibited. Cal Flame™...

  • Page 3: Safety Instructions

    Do not use an extension cord to supply power to other combustible materials such as mops, rags or your Cal Flame™ grill. Such use may result in fire, brooms, as well as solvents, cleaning fluids, and electrical shock or other personal injury. Do not gasoline.

  • Page 4: Maintenance And Repair

    motor cord away from the heated areas of the garments while using your grill. Fabric may ignite grill. and result in personal injury. • Never use the grill or side burner in windy • When using the grill, do not touch the grill rack, conditions.

  • Page 5: Proper Location Of The Grill

    To reduce the risk of personal injury caused by When planning your Cal Flame grill location, access reaching over a hot appliance, avoid locating cabinet storage space directly above the outdoor grill. to gas lines and 110V power supplies should be considered.

  • Page 6: Built-In Construction

    The Cal Flame convection grill is expected to be used with a Cal Flame barbecue island. If the convection Failure to follow these instructions may result in voiding grill is not placed in a Cal Flame barbecue island, it your warranty, property damage, injury, or death. Construction materials LMS Inc .

  • Page 7: Built-In Dimensions

    DEPTH HEIGHT Minimum WIDTH Clearance Minimum Distance Grill and Side Burner The dimensions shown below are for Cal Flame appliances only. Model Description Width Depth Height BBQ11875CTG Top Gun Barbecue Grill 38 3/8”...
  • Page 8 DEPTH HEIGHT Minimum Clearance Built-in Dimensions cont . urner The dimensions shown below are for Cal Flame appliances only. Model Description Width Depth BBQ08953P Side By Side Flat Burner 26 ¼” 19 ¾” BBQ08852P Single Flat Side Burner 11 ½”...

  • Page 9: Enclosure Ventilation

    Screen Vents Enclosure Ventilation Note: This section describes ventilation within the grill enclosure itself and not ventilation for the barbecue island. Minimum For proper ventilation, the base structure must be constructed using one of two designs: Clearance An enclosure with one side open Screen Vents An enclosure having four sides, a top, and bottom At least two ventilation openings at cylinder valve level...

  • Page 10: Gas And Electrical Supply Requirements

    Gas Requirements Gas Requirements and Connection IMPORTANT: The Cal Flame grill is manufactured to operate on liquid propane (LP). However, it can be converted to operate on natural gas (NG) by an authorized service technician. This barbecue grill does not include the parts for converting to NG. The gas conversion kit can be ordered separately.

  • Page 11: Electrical Supply Requirements

    Natural Gas NG Service Installation and Connection NG Regulator Natural gas installation of this appliance must conform The grill for use with natural gas comes equipped with local codes or, in the absence of local codes, to the with its own regulator that MUST NOT be removed. If national fuel gas code, ANSI Z223.1a-1998.

  • Page 12: Installation And Connection

    Installation and Connection Connecting the Grill and Side Burner These instructions show you how to connect a grill only or a grill and side burner combination. If you plan to convert to your grill from LP to NG, you need to do this before it is connected to a gas source. Grill conversion instructions can be found on page 33 and ordering information can be found in this manual on page 38.
  • Page 13 Place the Grill and Side Burner in the Cut-outs You will need a second person to help you to counter level and attach the gas lines to the grill. avoid damaging the grill, the transformer, or When the gas connections are made, slide the your barbecue island .
  • Page 14 Connect the Gas Line to the Grill and Side Burner Note: This is only necessary if you have a side burner. LP CONNECTION a . Assemble the T Connection Connect to grill Items required for connection (NOT 3/8” tee adapter 1/2”...

  • Page 15: Leak Testing Procedure

    Connect to a Gas Source Liquid Propane Connection Use the pressure regulator and hose assembly supplied with the grill, or a regulator and hose assembly with the same specifications. Replacement LP regulator and hose must have a coupling nut that will connect to a QCC-1 cylinder valve on one end and a female fitting that will connect to a 3/8”...

  • Page 16: Attaching The Rotisserie Motor

    Attaching the Rotisserie Motor Attach the two brackets to the sides of the grill, one on each side, using two screws as shown below. Slide the rotis motor on one of the brackets as shown below. The rotis motor will work on either side of the grill.

  • Page 17: Using Your Grill

    • Never put combustible material such as paper, cloth, or flammable liquids on your grill at any time. Remember to use your Cal Flame grill safely by Do not use grill, side shelves, cabinets, or any area following these reminders: around grill to store flammable materials.

  • Page 18: Grill Controls

    Grill Controls The controls shown below are for Cal Flame drop-in grills. Familiarize yourself with these controls before lighting your grill. Burner Controls The control panel for the Top Gun grill has a total of nine knobs, which includes five grill burners, two infrared back burners, a smoker tray burner, and a light and fan switch.

  • Page 19: Lighting The Burners

    Ensure the propane cylinder, regulator, and rubber it must be replaced prior to using the grill. If you hose are installed in a location not subject to heat- need a replacement hose, contact your Cal Flame ing above 125º F (51º C). dealer.

  • Page 20: Proper Burner Flame

    Proper Burner Flame Flame Color and Height The burner flame has been set in the factory and should already be adjusted for proper height and intensity. Periodically, you may wish to check each burner’s flame for color, height, and intensity. Remove the grill rack and the flame tamer over the burner you want to inspect.

  • Page 21: Gas Cylinder Orientation

    Erratic gas flow will occur, resulting in possible flare-ups or explosion. Heat Distribution on the Cooking Grates When you place food your Cal Flame grill, remember that the back of the grill tends to be hotter than the front.

  • Page 22: Burner Knob Light Colors

    Burner Knob Light Colors Red fading cycle: Next, the lights will fade from one The burner knob lights cycle through their colors each color to the next using mostly red color mixes. time you rapidly press the LIGHT button. This is the order they appear.

  • Page 23: Cooking With The Rotisserie

    Cooking with the Rotisserie The rotisserie cooks with the infrared back burner, which provides intense searing radiant heat. The location of Before you can use the rotisserie, you need to the rotisserie and burner allows the placement of a mount the brackets and motor to the grill. See rotisserie-basting pan (NOT included) beneath the food page 14 for instructions.

  • Page 24: Optional Grill Accessories

    Pizza Brick Tray You can use your grill as a pizza oven using the pizza brick tray. Made of stone and stainless steel, it fits on any Cal Flame grill and is large enough to cook a large sized pizza.

  • Page 25: Charcoal Tray

    Charcoal Tray Use Turn part of your Cal Flame grill into a charcoal and gas grill. Turn off the gas and wait for the grill to cool before setting the Charcoal Tray in place. Placement Remove two grates (left or right side) and the flame tamers (the angular metal pieces covering the burners).

  • Page 26: Griddle Tray

    Griddle Tray The griddle tray is an optional feature installed in Cal Flame barbecue islands. Included with the griddle tray is an enclosure for storage. When sliding the griddle out of the enclosure, always do it slowly as the heavy weight may cause you to suddenly drop the griddle.

  • Page 27: Cleaning And Maintenance

    Cleaning and Maintenance To ensure safe and proper maintenance, we recommend you follow these directions carefully. Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill should be cleaned at least once a year. In addition, keep the area around your grill clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

  • Page 28: Rust Removal

    Rust removal with WD-40 or Sheila Shine: grain until excess liquid is removed and the surface shines. It should not be oily to the touch, however Spray exterior stainless steel surfaces with WD-40 or some residue is acceptable. Sheila Shine and wipe down with a dry cloth or paper Furniture polish, such as Old English, can be effective towel until surface is free of rust.

  • Page 29: Covering Your Grill

    (See your removing grime and food deposits. local Cal Flame dealer for details.) The cover will help protect your grill from detrimental effects of weather Do not use a wire brush or stainless steel and environmental pollutants.

  • Page 30: Seasonal Cleaning

    Seasonal Cleaning If you haven’t used your grill in a few months, we recommend that you clean the burners and the interior of your grill. Cleaning the burners periodically will keep them burning evenly and cleanly and help prevent “flashback”, a type of fire in and around the gas tubes. This happens when spiders and small insects inhabit or make nests in the burner tubes, obstructing the gas flow.
  • Page 31 Inspect each burner for damage, such as cracks and holes. If any damage is found, don’t use the grill until you replace the burner. Clean the grill interior While the burners are out of the grill, you can use this opportunity to clean the interior of your grill thoroughly.

  • Page 32: Light Bulb Replacement

    WARNING: Never touch halogen bulbs with your bare fingers. Use a tissue or a small piece of paper to handle bulbs. Oils from your hands will damage halogen bulbs. Cal Flame grills use two different types of light housings. These instructions describe how to change the bulb in both types.

  • Page 33: Appendix

    Appendix Troubleshooting Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem: Burner does not ignite Solution: Note: Turn off the gas at the source while troubleshooting. Use the following procedure with the figure below.
  • Page 34 Reinstall the orifice, reinstall the burners over the orifices, and seat each burner peg into position hole at the bottom ledge of the firebox. • Replace cooking components and grease collectors. If an obstruction is suspected in the control valve, contact your local Cal Flame dealer for assistance. Problem: Misalignment of Igniter on Burner Solution: •...

  • Page 35: Converting From Lp To Ng

    . All Cal Flame grills are manufactured as standard liquid propane (LP) grills and can be converted to burn natural gas (NG). There are two steps required to convert a grill from LP to NG.
  • Page 36 Gas Conversion (continued) Step 2: Changing the burner orifices You will need: • 6mm socket or nut driver Replace the main burner orifices • Four or five 1.9mm orifices (depending on Remove the grates, flame tamers, and drip tray your grill from the grill. See figure below. • Pipe compound suitable for natural gas Orifice HEIGHT WIDTH...
  • Page 37 Gas Conversion (continued) Replace the infrared burner orifices Replace the side burner orifices You will need: You will need: • Either a 13mm or 10mm open end wrench • 7mm wrench, socket, or nut driver • One #52 orifice (for single infrared burner) • One or two 1.75mm orifices (depending on your side burner) •...

  • Page 38: Installing Sear Zone Burners

    Installing Sear Zone Burners Disconnect or shut off the LP or natural gas line connected to the grill. Wait until the burners cool down. Open the hood and remove the grate and flame tamer on top of the stainless steel burner you want to replace.

  • Page 39: Wiring Diagram

    Wiring Diagram PUSH BUTTON SWITCH BLACK LIGHT AND TRANSFORMER CONVECTION PLUG FAN SWITCH WHITE WHITE GROUND BLACK WHITE BLACK WIRE BLACK J & J WIRE NUT BLACK JUNCTION BOX WHITE WIRE HALOGEN HALOGEN LIGHT LIGHT CONVECTION 4 PORT CONNECTOR 6 PORT CONNECTOR 6 PORT CONNECTOR Top Gun Barbecue Grill LTR50001121, Rev.

  • Page 40: Replacement Parts

    Replacement Parts See following page for part numbers and ordering information. Top Gun Barbecue Grill LTR50001121, Rev. C www.calflamebbq.com...
  • Page 41 Thermometer BBQ07410350 5 burner BBQ07220171 Flavor bar BBQ04103000 Grill cover (not shown in All -- one size BBQC2345GB Cal Flame logo BBQ04100972 drawing) fits all Bezel BBQ08410351 To order replacement parts: 2” knob BBQ04101028 • Contact an authorized selling dealer...

  • Page 42: Limited Warranty

    Limited Warranty This Limited Warranty is extended to the original purchaser of a Cal Flame Top Gun grill manufactured after January 1, 2014 and installed for residential use in the United States and Canada. 10 Year Structure Cal Flame grill structure or frame housing is warranted against rust-through, due to defects in material or workmanship in normal household use for ten years from the original date of purchase.
  • Page 43 These disclaimers shall be equally applicable Warranty Limitations to any service provided by the Manufacturer and its designated representatives. This Limited Warranty is void if Cal Flame or its designated representative determines that the grill Legal Rights has been subjected to alteration, neglect, misuse or abuse, or freight damage caused by the common This Limited Warranty gives you specific legal rights.
  • Page 44 Locating the product serial number The serial number of your Cal Flame grill is located on the back and is visible when the hood is down. You will need this number to properly register your grill and activate coverage. Write this information in the space provided below.

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