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Related Manuals for Cal Flame Barbeque Grill
Summary of Contents for Cal Flame Barbeque Grill
- Page 1 LTR20071038, Rev. B 1/4/07...
- Page 2 Copyright 2006-2007 California Acrylic Industries, Inc. All rights reserved. Duplication without written consent is strictly prohibited. Cal Spas™ and Cal Flame™ are registered trademarks. Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.
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Page 3: Table Of Contents
A fire resulting in serious injury or death may occur. If you are installing a natural gas grill, you are responsible for ensuring that the natural gas line installed is safe to use. -
Page 4: Safety Instructions
• Do not use an extension cord to supply power to your Cal Flame™ grill or cart. Such use may result in fire, electrical shock or other personal injury. Do not install a fuse in the neutral or ground circuit. -
Page 5: Maintenance And Repair
C.A.I. approved dealer technician will void your warranty. Storage • When your gas grill is not in use, turn off the gas at the supply cylinder. • Storage of a grill or cart indoors is permissible only if the supply cylinder is disconnected and removed. -
Page 6: Installation / Assembly
C.A.I. qualified installers and service technicians to ensure proper operation and prevent accidents. When planning your Cal Flame™ grill or cart location, access to gas lines and 110V power supplies should be considered. The location with the shortest gas line run is recommended. - Page 7 Model Number Description BBQ07852P Drop In Standard Side Burner BBQ07845P Drop In Sink BBQ07953P Standard Side by Side Burner Model Number Description BBQ07874-F1 4 Burner Flat Drop In Grill BBQ0704103031 Drip tray cut-out Model Number Description BBQ07868P 2 Drawer Storage BBQ07869P 3 Drawer Storage BBQ07862P...
- Page 8 Installation / Assembly Model Number Description BBQ07863P 3 Pull Out Drawer, SS Refr. BBQ07857P Propane Tank Compartment BBQ07839P-18 Single Access Door BBQ07839P-30 Double Access Door BBQ07840P-18 18” Door and Drawer Combo BBQ07840P-30 30” Door and Drawer Combo BBQ07909 Complete Utility Storage Kit BBQ07910 Paper Towel Storage Cut-out dimensions for the following products are measured to include the...
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Page 9: Gas Requirements And Connection
If you do not have an updated filler valve on your existing propane tank, you will need to purchase one at your local hardware store. Without it you will not be able to attach your tank to your Cal Flame™ grill or refill the tank at your local propane refill station. -
Page 10: Lp Gas
Installation / Assembly LP Gas Tank Requirements For plumbed-in LP installation, use a convertible regulator and set it for LP gas. Maximum line pressure for plumbed- in propane is 14” WC (3.5 kPa). Minimum line pressure for propane is 11” WC. The grill unit must be used with the gas pressure regulator. -
Page 11: Natural Gas
2007 Barbecue Grill and Cart Owner’s Manual LTR20071038, Rev. B Installation / Assembly Your Cal Flame™ grill for use with natural gas comes equipped with its own regulator that MUST NOT be removed. If, this regulator needs to be replaced use only the type specified by Cal Flame™... -
Page 12: Installing And Replacing Infrared Burners
Installation / Assembly Installing and Replacing Infrared Burners Disconnect or shut off the liquid propane or natural gas line connect to the grill. Wait until the burners cool down. Open the hood and remove the grate and flame tamer on top of the burner you want to replace. Page 10 Through the access door underneath the grill, find the round stud and locking pin that locks the burner... -
Page 13: Installing The Transformer
Installing the Transformer All grills with electrical components such as lights or a convection fan will require the transformer to be installed and plugged in before you can use it. This needs to be done before the grill is inserted in the island or modular cart. -
Page 14: Installing Grills In Modular Carts
Installation / Assembly Installing Grills in Modular Carts You will need a second person to help you to avoid damaging the grill, the transformer, or your barbecue island . Keep fingers away from where the grill will be supported on the cart. Your fingers could become trapped and serious injury could occur . -
Page 15: Installing Barbecue Cart End Shelves
Installing Barbecue Cart End Shelves Prepare the installation of handle: 2 hex screws, 2 washers Use finger to thread the hex screws and washers into the threads on both ends of the handle. Use ratchet to tighten the hex screws on both ends. The handle has been installed onto the shelf. -
Page 16: Installing Side Burners
Installation / Assembly Installing Side Burners Assemble a 3/8” pipe nipple to the 3/8” pipe tee using Teflon tape or pipe sealant. Use only sealant that is approved for use on LP gas. Install the pipe tee assembly to the grill intake pipe. Tighten assembly and align the branch opening of the tee with the hole of the cabinet. -
Page 17: Operating Your Barbecue
This will minimize the amount of dust and dirt that accumulates on your grill and extend the life of your grill. Remember to use your Cal Flame grill safely by following these reminders: • It is dangerous to use barbecue grills and side burners in any manner other than for what it is designed for. -
Page 18: Lighting The Grill
Inspect the hose before using the grill. If there is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to using the grill. If you need a replacement hose, contact your Cal Flame dealer. •... -
Page 19: Basic Grill Operation
Basic Grill Operation Before lighting, make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is present. Check the connection with a soap and water solution after attaching the hose. For LP units, make sure there is gas in the tank and it is sitting upright. -
Page 20: Cooking With A Convection Grill
Operating Your Barbecue Cooking with a Convection Grill A convection grill has an internal fan that circulates heated air evenly throughout the grilling area when the hood is closed. Cooking in this way distributes heat more efficiently so you no longer have to be concerned with “hot spots”... -
Page 21: Charcoal Grill
The ON / OFF switch controlling your halogen light is located at the control panel on the front lower left side. Certain models of the Cal Flame grill are equipped with either one or two halogen light. Your grill is equipped with a grounded (3 prong) 120... -
Page 22: Griddle
Operating Your Barbecue Griddle When sliding the griddle out of the enclosure, always do it slowly as the heavy weight may cause you to suddenly drop the griddle. Lift the griddle out of the enclosure instead of sliding it all the way out. Remove two cooking grates for the griddle space. - Page 23 High 210ºF – 230ºF Medium 190ºF – 210ºF 175ºF – 190ºF • If you use the tray, preheat it while preheating the warming drawer. • Preheat any empty serving dishes to be used while preheating the drawer. • Add cooked, hot food in its cooking container or heat a safe container.
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Page 24: Cleaning And Maintenance
When not in use and after cooling, cover your cart or grill with our full length, zippered side canvas cover. (See your local Cal Flame dealer for details.) The cover will help protect your cart or grill from detrimental effects of weather and environmental pollutants. Never put a cover on a hot grill. -
Page 25: Griddle
Island Cabinets Be sure to unplug the electrical supply before cleaning any part of your Cal Flame barbecue. Spray cabinet area with a soap and water solution. Rinse with a gentle stream of fresh water. Griddle To prevent burns or injury, make sure the griddle is completely cool before cleaning. -
Page 26: Light Bulb Replacement
Cleaning and Maintenance • Use only clean sponges, soft cloths, paper towels, plastic or non-metal soap pads for cleaning or scouring, as recommended in this section. • Be sure to rinse thoroughly and to wipe dry to avoid watermarks. Drawer Clean the drawer with warm soapy water. -
Page 27: Appendix
Troubleshooting Appendix Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem Burner does not ignite Use the following procedure with the figure below. Solution Check the position of the sparker tip. - Page 28 • Replace all cotter pins. • Replace cooking components and grease collectors. If an obstruction is suspected in the control valve, contact your local Cal Flame dealer for assistance. Problem: Misalignment of Igniter on Burner Solution: •...
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Page 29: Replacement Covers
BBQ835CR5 BARBECUE CART COVER, 3 & 5 BURNER, BLACK Location of Serial Number Plate The serial number of your Cal Flame grill is located on the back and is visible when the hood is down as shown below. 2007 Barbecue Grill and Cart Owner’s Manual LTR20071038, Rev. - Page 30 Page 28 2007 Barbecue Grill and Cart Owner’s Manual LTR20071038, Rev. B...
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Page 32: Warranty Information
Locating the product serial number The serial number of your Cal Flame grill is located on the back and is visible when the hood is down (see page 24). You will need this number to properly register your grill or cart and activate coverage. Write this information in the space provided below.