Cal Flame Chef C100B Owner's Manual

Calflame chef c100b: user guide

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Changing The Way You Barbecue

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Duplication without written consent is strictly prohibited

www.calspas.com

Rev 06/01/2003

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Page 1 $5.00 Changing The Way You Barbecue Changing The Way You Barbecue ™ ™ Duplication without written consent is strictly prohibited www.calspas.com Rev 06/01/2003...
Page 2 Owner’s Manual USA and Canada Chef Series Master Chef Series Gourmet Series Stainless Steel Carts Drop - In Grills Duplication without written consent is strictly prohibited. This owners manual is for BBQ Grills and Outdoor Kitchens Manufactured after June 13, 2002 Sold and Delivered in USA and Canada Due to our continuous improvement program, all models, operation, and/or specifications are subject to change without prior notice.
Page 3 Cal Flame practices the most safety processes and encorage our cutomers to do the same. WARNING! Read this manual carefully and completely before using your grill to reduce the risk of fire, shock, burn or any other hazards and injuries, ensuring proper installation and servicing.
Page 4: Table Of Contents
Light & Electrical Connections and locking wheel casters...26 Grill Operation...27 Refridgerator and Tap by Danby...27 Lighting the Grill Burners...27 Manually lighting the Grill Burners...28 Using Your Rotisserie...29 Manually lighting the Rotisserie...30 Using the Side Burner...31 Manually lighting the Side Burner...32 Flame Height...32...
Page 5: Warnings And Notices
National Electrical Code ANSI/NFPA 70, or in Canada CSA C22.1. 3. This grill and side burner and inline shut off valve must be disconnected prior to performing any pressure testing of gas line above 1/2 psi (3.5kPa).
Page 6: Warranty Registration
BBQ and activate warranty coverage. BBQ Grill Inserts Only: Your new Cal Flame grill serial number is located in the drip pan area on the inside left wall. You will need to pull out the drip pan to view. Stainless Steel Carts: Your New Cal Flame Stainless Steel Cart serial number is serial number is located on a metal plate inside the door below the grill on the floor.
Page 7: Safety Instructions
The grates should also be thoroughly cleaned in the same manner. Spiders and other insects can nest in the burners of the grill and block the gas and airflow to the burner ports. This creates a dangerous condition that can result in a fire from behind the valve panel.
Page 8 In the event a burner goes out and gas escapes, turn off burner knobs, open the grill hood fully and let it air out. Do not attempt to use the grill or any other island feature until the gas has had time to dissipate.
Page 9 Keep clear of trees and shrubs. Do not place this grill under or near windows or vents that can be opened into your home.
Page 10 Moist or damp potholders used on hot surfaces could cause burns from steam. Do not heat any unopened glass or metal container of food on the grill. Pressure may build up and cause the container to burst resulting in serious harm or damage to the grill.
Page 11: Built-In Installation
Keeping in mind natural gas line runs need to be as short as possible. Locate the grill only in a well ventilated area Locate BBQ Islands grills and stainless steel carts in well ventilated areas, and only on solid, flat foundations (I.e.
Page 12: Cabinet Cutout Dimensions
CABINET CUT OUT DIMENSIONS FOR GAS GRILL AND ACCESSORIES Side Burner Rev 06/01/2003...
Page 13: Gas Requirements
IMPORTANT: Your new grill will work on LP gas. You cannot switch a LPG system to natural gas. Please ensure you are connecting the proper gas type to your grill.
Page 14 LP GAS REQUIREMENTS NOTE: An enclosure for an LP gas cylinder shall be vented by openings at the level of the cylinder valve and at floor level. The effectiveness of the opening(s) for purposes of ventilation shall be determined with the LP-gas supply cylinder in place.
Page 15 LP GAS REQUIREMENTS LPG Cylinder Specification Any LP gas supply cylinder used with this grill must be approximately 12 inches in diameter and 18 inches high. The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cylinder weight should be approximately 38 lbs. (43.7 lbs. nominal water capacity.) Always use the cylinder dust cap on the cylinder valve outlet during transport and when the cylinder is not connected to the grill.
Page 16: Natural Gas Requirements
IMPORTANT: Your new grill will work on NATURAL gas. You cannot switch a NATURAL gas system to LP gas. Please ensure you are connecting the proper gas type to your grill. IMPORTANT: Never connect the grill to an unregulated gas supply The installation of this appliance must conform with local codes or, in the absence of local codes, to the national fuel gas code, ANSI Z223.1a-1998.
Page 17: Side Burner Installation
Use only sealant that is approved for use on LP gas. Install the pipe tee assembly to the grill intake pipe with pipe sealant. Tighten assembly and align the branch opening of the tee with the hole of the cabinet.
Page 18 DESIGN YOUR OWN BARBECUE WITH EXCLUSIVE CAL FLAME GRILLS Built-in Grill & Burners Specifications Commercial Grade 5 Burner 855 Professional 40” Grill GRILLING SURFACE 22 1/2” x 38” Stainless Steel GRILLING BRASS BURNERS 5 x 15,000 BTU Lifetime Guarantee INFRARED...
Page 19: Access Door
INSTALLATION OF YOUR NEW ACCESS DOORS Installing Access Doors Provide cut out and door jamb with inside dimensions as follows: 16 1/4" X 19 “ for single door 28 1/4” x 19 3/8” for double door Secure the steel frame with 16 screws of type #10 X ﬂ”...
Page 20: Leak Testing Procedure
As a safety precaution, remember to always leak test your grill outdoors in a well-ventilated area. Never smoke or permit sources of ignition in the area while doing a leak test.
Page 21: Features Of Your Grill
Rotis Spit Bushing Rotis Spit Weight Rotis Spit Lock Nut N/A. Light (halogen) Kit Note: Blank space on part number chart equals same part number as 3 burner grill 3 Burner Grill 4 Burner Grill C.A.I. Part Numbers BBQ04100659 BBQ04103000...
Page 22: Stainless Steel Bbq Cart Features
Stainless Steel BBQ Cart Note: Blank space on part number chart equals same part number as 3 burner cart Rev 06/01/2003...
Page 23: Before Using Your Grill
SPIDERS AND OTHER INSECTS WARNING... Spiders and other insects can nest in the burners of the grill and block the gas and airflow to the burner ports. This creates a dangerous condition that can result in a fire from behind the valve panel. It is good practice to inspect burners for blockage and clean them regularly;...
Page 24 Getting Familiar with your Cal Flame Controls The following controls are that of your Cal Flame Drop-In Grills, Stainless Steel Carts, Chef Series, Master Chef Series & Gormet Series Islands. Please familiarize yourself with these controls prior to operation of your Cal Flame BBQ.
Page 25 Getting Familiar With Your Cal Flame BBQ Grills & Side Burners Rev 06/01/2003...
Page 26 Getting Familiar With Your Cal Flame Cart Folding Work Surface (Conversion): Grasp handle on tray and lift up. Tray surface will lock in place. To unfold, lift up on cabinet end of tray and let down slowly. Do Not cut on or use sharp objects/utensils on the stainless steel work surfaces. This may cause scoring resulting in an unsightly appearance.
Page 27 Getting Familiar With Your Cal Flame Island Chef Series Rev 06/01/2003...
Page 28 Getting Familiar With Your Cal Flame Island Master Chef Series Rev 06/01/2003...
Page 29 Getting Familiar With Your Cal Flame Island Gourmet Series Rev 06/01/2003...
Page 30: Using Your Grill
Trim any excess fat from the meat before cooking. To prevent steaks or chops from curling during cooking, slit the fat around the edges at 2-inch intervals. Do not leave the grill unattended while cooking. Rev 06/01/2003...
Page 31 (see Figure B) On/Off Switch Your grill is equipped with a grounded (3 prong) 120 VAC plug located in the lower, left, rear corner of your cart (see Figure C) and must be plugged into a permanent, grounded 120 VAC outlet with a dedicated 15amp GFCI breaker (see safety instructions on page 6).
Page 32: Lighting The Grill Burners
Make sure the drip tray is in place. Light the grill burners using the instructions below. Turn the control knob to HI and preheat the grill for 15 minutes. The top cover is to be closed during the appliance preheat period.
Page 33: Manually Lighting The Grill Burners
Keep your face as far away from the burners as possible. Using only a long stem match, hold near the burner ports. Push in and turn counter clockwise the grill's gas control knob just past the LIGHT position to HIGH.
Page 34: Using Your Rotisserie
Once the rod is pushed as far as possible into the motor, the grooved end of the rod should rest on the right side bracket.
Page 35 Lighting The Infrared or Rotisserie Burner Open the hood. Push and hold the rotisserie burner knob in for about 5 seconds to allow gas into the the infrared burner, then rotate knob rapidly counter clockwise past the light position (You will hear a loud click). If the burner does not light on the first try, repeat immediately.
Page 36: Using The Side Burner
USING THE SIDE BURNER Your new grill has optional side burners equipped with rotary ignite knobs for lighting. Lighting The Side Burners Remove the burner cover, if any, or any cooking utensils from the burner grate. Caution: The burner cover may be hot if the grill burners are in operation.
Page 37: Flame Height
Manually Lighting The Side Burners (continued) If the burner does not light after 5 seconds, turn the control knobs to the OFF position. Wait 45 seconds until the gas clears before attempting to light it again. If the burner does not light after several attempts see troubleshooting guide located in the back of this manual.
Page 38: Cleaning And Maintenance
The food particles will fall onto the briquette tray and burn or fall into the drip tray. If the grill is allowed to cool before cleaning, the removal of those residual particles from food will be more difficult.
Page 39: Drip Pan
#304 Stainless Steel and only clean when grill is cool and in indirect light. Never use steel wool to clean your grill and never clean the grill when it is hot. Be especially careful when cleaning the Highlighted (Shinny) ares of your grill. Only clean these areas when absolutely necessary.
Page 40: After Use Care
Dip a brass bristle barbeque brush in hot soapy water and scrub the hot hot grill rack. The steam from the water coming in contact with the hot rack surface will assist in the cleaning process by softening any food, dirt or grease stuck to the racks.
Page 41: Troubleshooting Guide
Check gas supply at connections. Repeat lighting procedure and if grill still fails to operate properly, turn off gas at source, turn the control knobs to the off position and wait for the grill to cool down and check the following:...
Page 42 Return control knob to the off position before checking the next igniter While the grill is still hot, you must wait for a minimum of five minutes before commencing re-ignition (This allows accumulated gas fumes to clear). If all...
Page 43: Splash Stereo System
This system can be used to listen to AM or FM Stereo signals, CD’s and also audio from the optional DVD and TV Tuner on our Entertainment Cal Flame unit. Each Cal Flame unit that is equipped with the Splash Stereo system is delivered with the manufacturers operating instructions. We strongly recommend that you read these instructions prior to operating this unit.
Page 44 15” TV Monitor Operation: (Optional) Turning On the TV Monitor: Once the TV has been raised (either by manual or automatic operation) you will be able to operate the TV with the silver TV remote control. Note: This remote control is not waterproof. Do Not operate with wet hands or from inside the spa. Operation: 1.
Page 45: Cal Flame Entertainment System
Cal Flame Entertainment System Operation: DVD Player and Surround Sound Processor: (Optional) This system contains the DVD player and DVD remote controller. Note: Although incased in a plastic housing with weather seals, this system and remote control are not waterproof. You must be take every step necessary to keep this system dry.
Page 46 Operating the DVD System In TV Mode: The DVD system is used to feed the audio signal from the TV Tuner to the stereo. You will need to switch the audio and Video modes with DVD remote to properly receive picture and sound. Note: The Stereo must be tuned to 88.7FM to receive audio signals from either the DVD or TV Tuner.
Page 47: Parts & Accessories
Parts & Accessories Contact your local Cal Flame Dealer to place your parts and accessories order. Or fax this completed form to (909) 947-5087 with Credit Card Information: Visa Expiration Date______________ Card Number __ __ __ __ Home Address:_____________________________________City______________________State_____Zip_________-_____ Print Name_____________________________________ Siganture______________________________________ Daytime Phone Number_(_____)_____________________ Evening Phone Number _(_____)_____________________ DO NOT SEND CASH or CHECK Please allow 2-3 weeks to receive your order.
Page 48 Part Description PART & Part Number Rosisserie Burner 3 Burner BBQ856P3 4 Burner BBQ856P4 5 Burner BBQ856P5 Stainless Steel Storage Drawers (20.5X13X20.5) 3Drawer - BBQ841P 2Drawer - BBQ840P Stainless Steel Storage BBQ04100870 BBQ Flame Tamers BBQ04103010 BBQ Flavor Bar BBQ04103000 16 1/2”...
Page 49 Limited Warranty Lifetime: Component Warranty Chef Series, Master Chef Series, and Gourmet Series: C.A.I. warranties the stainless steel grill body, grill lid, heavy duty stainless steel rotisserie, Stainless steel mountings, for the lifetime of the aforementioned product. 1 Year equipment and component warranty Chef Series, Master Chef Series, and Gourmet Series: C.A.I.
Page 50 1462 East Ninth Street • Pomona, California 91766 LTR17002359 Rev 06/01/2003 www.calspas.com...

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