Leak Testing Procedure - Cal Flame BBQ870 Owner's Manual

Delivery and Set-Up
Your Cal Flame™ grill for use with natural gas comes equipped with its own regulator that MUST NOT be
removed. If, this regulator needs to be replaced use only the type specified by Cal Flame™ for this appliance.
Natural Gas Connection
1. Remove the rear panel from the barbecue to gain access to the regulator and gas connection point.
2. Connect a suitable flex connector to the grill regulator.
3. Check the grill controls to ensure all control valves are in the full OFF position.
4. Turn on the main gas supply and check all connections for leaks using soapy water as described in "Leak
Testing Procedure" section below.
Warning: If you see bubbles in the soapy solution at any of the connections, turn off the gas supply and tighten
the connection. If tightening the connection does not seal the leak, it may be necessary to replace the flex hose.

Leak Testing Procedure

Perform a leak test at least once each year whether the gas supply cylinder has been disconnected or not. In
addition, whenever the gas cylinder is connected to the regulator or whenever any part of the gas system is
disconnected or replaced, perform a leak test.
As a safety precaution, remember to always leak test your grill outdoors in a well-ventilated area. Never smoke
or permit sources of ignition in the area while doing a leak test. Do not use a flame, such as a lighted match to
test for leaks. Use only a leak testing solution of soapy water.
1. Prepare a leak testing solution of soapy water by mixing in a spray bottle one part liquid soap to one part
water.
2. Make sure all the control knobs are in the OFF position.
3. Turn on the gas.
a. On natural gas systems, turn the main feed valve to the grill.
b. On LP systems, turn the cylinder valve knob counter clockwise one turn to open.
4. Apply the leak-testing solution by spraying it on joints of the gas delivery system. Blowing bubbles in the
soap solution indicates that a leak is present.
5. Stop a leak by tightening the loose joint or by replacing the faulty part with a replacement part
recommended by the manufacturer. Do not attempt to repair the cylinder valve if it is damaged. The
cylinder must be replaced.
6. If you are unable to stop a leak, shut off the gas supply to the grill and release pressure in the hose and
manifold by pushing in and turning any of the control valves one quarter turn counter-clockwise.
7. On LP systems, remove the cylinder from the grill.
8. Turn all control knobs back to the full OFF position.
9. Call an authorized gas appliance service technician or an LP gas dealer.
Do not use the appliance until the leak is corrected.
Page 10
2006 Barbecue Owner's Manual
LTR20061004, Rev. A