Vanair Air N Arc All-in-One Power Systems 300 Operations Manual & Parts List
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Vanair Air N Arc All-in-One Power Systems 300 Operations Manual & Parts List

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®
ALL-IN-ONE POWER SYSTEMS
WELDER • GENERATOR • AIR COMPRESSOR • BATTERY BOOSTER
OPERATION MANUAL & PARTS LIST
NOTE
NOTE
NOTE
Use only Vanair Vanguard™
Making unauthorized modifications to
Premium Synthetic Oil and Genuine
the system components WILL VOID THE
Vanair Parts. Inspect and replace
WARRANTY!
damaged components before
Always inform Vanair Manufacturing,
operation. Substituting non-
Inc., before beginning any changes to
Vanguard™ Oil or non-genuine
the Air N Arc system.
Read this manual before installing,
Vanair filter components WILL VOID
operating or servicing this
THE COMPRESSOR WARRANTY!
Vanair Manufacturing, Inc.
equipment. Failure to comply with
10896 West 300 North
the operation and maintenance
Michigan City, IN 46360
instructions in this manual WILL
VOID THE EQUIPMENT WARRANTY.
Phone: (219) 879-5100
(800) 526-8817
090010-OP_r0
Service Fax: (219) 879-5335
Effective Date: -
Parts Fax: (219) 879-5340
3-12
Sales Fax: (219) 879-5800
©Vanair Manufacturing, Inc.
www.vanair.com

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Summary of Contents for Vanair Air N Arc All-in-One Power Systems 300

  • Page 1 NOTE Use only Vanair Vanguard™ Making unauthorized modifications to Premium Synthetic Oil and Genuine the system components WILL VOID THE Vanair Parts. Inspect and replace WARRANTY! damaged components before Always inform Vanair Manufacturing, operation. Substituting non- Inc., before beginning any changes to Vanguard™...
  • Page 2 TO THE GREAT EXTENT PERMITTED BY APPLICABLE LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE Vanair must be noti ed in writing within thirty (30) days of any REMEDIES APPLICABLE TO THE VANAIR EQUIPMENT. IN NO such defect or failure. No warranty work or returns without prior EVENT SHALL VANAIR BECOME LIABLE FOR DIRECT, INDIRECT, authorization is allowed.

  • Page 3: Table Of Contents

    WARRANTY CLAIMS PROCEDURE ......XIII CLAIMS PROCESS FOR WARRANTED PARTS..................XIII PROCEDURE ............................XIII RETURN MATERIAL AUTHORIZATION FORM..................XVI INTRODUCTION..............1 EXPERIENCE THE VANAIR ADVANTAGE .....................1 SECTION 1: SAFETY ............3 GENERAL INFORMATION ......................3 DANGERS, WARNINGS, CAUTIONS, AND NOTES ..............3 INTERNATIONAL SAFETY SYMBOL ....................4 ARC WELDING HAZARDS......................4 1.4.1...
  • Page 4 ® ® TABLE OF CONTENTS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY (CONTINUED) 1.4.11 CYLINDERS CAN EXPLODE IF DAMAGED .......................9 1.5 ENGINE HAZARDS........................... 10 1.5.1 BATTERY EXPLOSION CAN BLIND ........................10 1.5.2 FUEL CAN CAUSE FIRE OR EXPLOSION ......................10 1.5.3 MOVING PARTS CAN CAUSE INJURY ......................11 1.5.4...
  • Page 5 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM TABLE OF CONTENTS SECTION 2: DESCRIPTION ..........21 FIGURE 2-1: MAJOR MACHINE COMPONENTS LOCATIONS.............20 2.1 GENERAL DESCRIPTION ........................21 2.2 COMPRESSED AIR SYSTEM......................21 2.2.1 COMPRESSOR UNIT ............................... 21 2.2.2 ELECTRONIC INLET VALVE ..........................22 2.2.3 AIR INLET FILTER ..............................
  • Page 6 ® ® TABLE OF CONTENTS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 3: SPECIFICATIONS (CONTINUED) TABLE 3D: BOLT AND TORQUE SPECIFICATIONS ................34 TABLE 3E: VARIOUS FUNCTION ACCEPTABLE TESTING OUTPUT RANGES......... 35 TABLE 3F: GENUINE VANGUARD™ OIL CHARACTERISTICS ............35 SECTION 4: OPERATION ..........
  • Page 7 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM TABLE OF CONTENTS SECTION 6: MAINTENANCE (CONTINUED) 6.5.1.2 ................66 COMPRESSOR AIR FILTER INSPECTION 6.5.1.3 ................. 66 COMPRESSOR AIR FILTER REPLACEMENT 6.5.2 REPAIRING THE AIR INLET VALVE........................67 6.5.3 CHECKING THE COMPRESSOR OIL........................ 69 6.5.4 REPLACING THE COMPRESSOR OIL FILTER ....................
  • Page 8 ® ® TABLE OF CONTENTS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE (CONTINUED) 6.8 STORAGE AND INTERMITTENT USE..................... 98 6.8.1 INTERMITTENT USE ........................98 6.8.2 LONG TERM STORAGE ....................... 98 SECTION 7: TROUBLESHOOTING ........99 7.1. GENERAL INFORMATION ......................99 TROUBLESHOOTING GUIDE ......................
  • Page 9 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM TABLE OF CONTENTS APPENDIX A: ADDITIONAL INFORMATION....157 ELECTRIC MOTOR CHART - STARTING WATTS................157 EXTENSION CORD CHART......................158 WATTAGE REQUIREMENTS FOR COMMON RECEPTACLE UNITS .........159 AIR TOOL AIR CONSUMPTION CHART ..................160 AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM AVAILABLE OPTIONS LIST....161 HOSE INSTALLATION GUIDE.......................163 APPENDIX B: INSTRUMENT PANEL FUNCTIONS ..
  • Page 10 ® ® TABLE OF CONTENTS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM BLANK PAGE PAGE - VIII P01080-003...

  • Page 11: Glossary

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM GLOSSARY GLOSSARY: TERMS AND DEFINITIONS G.1 GENERAL TERMS AND Constant Current (CC) Welding Machine - These welding machines have limited DEFINITIONS maximum short circuit current, with consistent amperage regardless of the Air/Oil Separator - Coalescer element.

  • Page 12: Air Compressor Terms And Definitions

    ® ® GLOSSARY AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM minutes and then must be allowed to cool work. This process can cut all metals that with the fan motor running for 4 minutes. conduct electricity. Pounds Per Square Inch (psi) - A Flux Cored Arc Welding (FCAW) - An arc welding process which melts and joins measurement equal to a mass or weight...
  • Page 13 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM GLOSSARY compression is completed. They are one of Pump - Part that compresses the air and the most effective means of removing pushes it into the tank. moisture from compressed air. Reciprocating Air Compressors - those in Air Receivers - tanks into which the which each compressing element consists of...
  • Page 14 ® ® GLOSSARY AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM BLANK PAGE PAGE - XII 090010-OP_r0...

  • Page 15: Warranty Claims Procedure

    PROCEDURE LAIMS PROCESS FOR WARRANTED ANAIR PARTS ® This process must be used by owners of Vanair equipment in situations where a warranted item needs repair or replacement under the terms of the purchase warranty. Do not return items to Vanair without prior authorization from the Vanair Warranty Administrator.
  • Page 16 Figure 1: Machine Serial Number Location attempt to return the unit to service as quickly as possible. 6. If the unit cannot be returned to service, and Vanair determines this matter is a warranty issue, the Service Technician will assign an RMA (Return...
  • Page 17 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM WARRANTY PROCEDURE VANAIR WILL NEVER ACCEPT ANY INVOICES FOR PARTS RETURNED: ANY PARTS RETURNED VIA INVOICE WILL BE RETURNED FREIGHT COLLECT: NO PARTS ARE TO BE RETURNED FREIGHT COLLECT! ®...

  • Page 18: Return Material Authorization Form

    Any invoice issued for labor claims must include the RMA number assigned on this form, the 30-XXXXX number for the unit, and be invoiced for any labor claims within 30 days of the work completion. The allowable Vanair labor rate is $65.00 per hour for all authorized work done in the United States.

  • Page 19: Introduction

    POWER SYSTEM ADVANTAGE! Due to the caustic nature of “un-sealed” ® lead acid batteries Vanair Mfg., Inc. The Air N Arc All-In-One Power System is designed to does not recommend the use of this style of battery. Acid fumes can cause damage provide compressed air, DC welding output, AC power, to the machine and void the warranty.
  • Page 20 However, Vanair Manufacturing, Inc. takes no responsibility for errors or consequential damages caused by reliance on the information contained herein. Vanair Manufacturing, Inc. reserves the right to make design change modifications or improvements without prior notification. PAGE - 2 090010-OP_r0...

  • Page 21: Section 1: Safety

    SECTION 1: SAFETY 1.1 GENERAL INFORMATION IMPORTANT ® The products provided by Vanair Manufacturing, Inc., are designed and manufactured for safe operation and maintenance. But it is ultimately the responsibility of the users and maintainers for safe use of this equipment.

  • Page 22: International Safety Symbol

    ® ® SECTION 1: SAFETY AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 1.3 INTERNATIONAL SAFETY SYMBOL The symbols shown and defined in Section 1: Safety are used throughout this manual to call attention to and identify possible hazards. The international warning symbol shown above is used on all decals, labels and signs that concern information pertaining to bodily harm.
  • Page 23 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY Do not work alone! Disconnect input power or stop engine before installing or servicing this equipment. Lockout/tag out input power according to OSHA29 CFR1910.147 (see Section 1.9, Principal Safety Standards).

  • Page 24: Fumes And Gasses Can Be Hazardsous

    ® ® SECTION 1: SAFETY AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 1.4.2 FUMES AND GASES CAN BE HAZARDOUS Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. Keep your head out of the fumes. Do not breathe the fumes.

  • Page 25: Enclosed Spaces Can Cause Abuild-Up Of Noxious Fumes And Overheating

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY 1.4.4 ENCLOSED SPACES CAN CAUSE A BUILD-UP OF NOXIOUS FUMES AND OVERHEATING Do not use in enclosed spaces where deadly exhaust gases can build up and machine can overheat, causing fire. 1.4.5 ARC RAYS CAN BURN EYES AND SKIN Arc rays from the welding process...

  • Page 26: Flying Metal Can Injure Eyes

    ® ® SECTION 1: SAFETY AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM Do not weld where flying sparks can strike flammable material. Protect yourself and others from flying sparks and hot metal. Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.

  • Page 27: Hot Parts Can Cause Severe Burns

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY 1.4.8 HOT PARTS CAN CAUSE SEVERE BURNS Do not touch hot parts bare handed. Allow cooling period before working on equipment. 1.4.9 NOISE CAN DAMAGE HEARING To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns.

  • Page 28: Engine Hazards

    ® ® SECTION 1: SAFETY AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM Use only correct shielding gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them and associated parts in good condition. Turn face away from valve outlet when opening cylinder valve.

  • Page 29: Moving Parts Can Cause Injury

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY 1.5.3 MOVING PARTS CAN CAUSE INJURY Keep away from fans, belts, and rotors. Keep all doors, panels, covers, and guards closed and securely in place. Stop engine before installing connecting unit.

  • Page 30: Battery Acid Can Burn Skin And Eyes

    ® ® SECTION 1: SAFETY AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 1.5.7 BATTERY ACID CAN BURN SKIN AND EYES Do not tip battery. Replace damaged battery. Flush eyes and skin immediately with water. 1.5.8 ENGINE HEAT CAN CAUSE FIRE Do not locate unit on, over, or near combustible surfaces or flammables.

  • Page 31: Compressed Air Can Cause Injury

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY 1.6.3 COMPRESSED AIR CAN CAUSE INJURY Wear approved safety goggles. Do not direct air stream toward self or others. 1.6.4 TRAPPED AIR PRESSURE AND WHIPPING HOSES CAN CAUSE INJURY Release air pressure from tools and system before servicing, adding or changing...

  • Page 32: Additional Symbols For Installation, Operation And Maintenance

    ® ® SECTION 1: SAFETY AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 1.7 ADDITIONAL SYMBOLS FOR INSTALLATION, OPERATION AND MAINTENANCE 1.7.1 FALLING UNIT CAN CAUSE INJURY Use lifting bail to lift unit and properly installed accessories only. Lift and support unit only with proper equipment and correct procedures.

  • Page 33: Enclosed Spaces Can Cause Abuild-Up Of Noxious Fumes And Overheating

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY 1.7.5 ENCLOSED SPACES CAN CAUSE A BUILD-UP OF NOXIOUS FUMES AND OVERHEATING Do not use in enclosed spaces where deadly exhaust gases can build up and machine can overheat, causing fire. 1.7.6 TILTING OF TRAILER CAN CAUSE INJURY Use tongue jack or blocks to support...

  • Page 34: Arc Welding Can Cause Interference

    ® ® SECTION 1: SAFETY AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM grounding and shielding to minimize the possibility of interference. 1.7.9 ARC WELDING CAN CAUSE INTERFERENCE Electromagnetic energy can interfere with sensitive electronic equipment such as microprocessors, computers, and computer-driven equipment such as robots.

  • Page 35: Principal Safety Standards

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY PRINCIPAL SAFETY STANDARDS Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website:www.global.ihs.com). Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping, American Welding Society Standard AWSF4.1, from Global Engineering Documents (phone: 1-877-413-5184, web...

  • Page 36: Emf Information

    ® ® SECTION 1: SAFETY AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 1.10 EMF INFORMATION Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields Welding current, flows through welding cables, will cause electromagnetic fields. There has been and still is some concern about such fields.

  • Page 37: Disposing Of Machine Fluids

    Under condition of the machine running, if the switch is triggered, the machine will shut down. 1.12 DISPOSING OF MACHINE FLUIDS Always dispose of machine fluids under the guidance of all applicable local, regional and/or federal law. Vanair encourages recycling when allowed. additional information, consult the container for information.
  • Page 38 ® ® SECTION 2: DESCRIPTION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM Figure 2-1: MAJOR MACHINE COMPONENTS LOCATIONS DESCRIPTION DESCRIPTION INSTRUMENT PANEL COMPRESSOR OIL COOLER AND FAN ASSEMBLY (MAY BE REMOTELY MOUNTED) FUEL FILL AIR INLET SOLENOID VALVE AC GENERATOR COMPRESSOR FLUID FILL PORT FUEL TANK (12 GAL) AIR/OIL COALESCER...

  • Page 39: Section 2: Description

    SECTION 2: DESCRIPTION SECTION 2: DESCRIPTION 2.1 GENERAL DESCRIPTION NOTE ® Vanair Manufacturing, Inc.’s Air N Arc 300 Series All-In- One Power System offers superior performance and reliability, as well as limited maintenance requirements. The Power System package is designed to provide...

  • Page 40: Electronic Inlet Valve

    ® ® SECTION 2: DESCRIPTION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM and eliminates the need for a separate air reservoir. Internal porting also lubricates the bearings and seals by using pressure differentials. The oil has three primary functions: coolant, sealant, lubricant.

  • Page 41: Minimum Pressure/Check Valve

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 2: DESCRIPTION assembly. The coalescer element recovers the finer particles of residual oil that remain in the air after primary separation occurs. The oil that is collected in this element is “scavenged”...

  • Page 42: Oil Reservoir And Primary Air/Oil Separator

    ® ® SECTION 2: DESCRIPTION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM For procedure on pressure control switch adjustment, see Section 6.5.15. 2.2.8 OIL RESERVOIR AND PRIMARY AIR/OIL SEPARATOR The main casting of the compressor unit, which contains the screw compressor, is also the oil reservoir and primary oil separation unit.

  • Page 43: Compressor Spin-On Oil Filter

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 2: DESCRIPTION the lower left side of the relay box, and the compressor oil temperature swich is found at the pipe tee coming off of the side of the compressor unit toward the bottom. The fan temperature switches activate and deactivate the cooling fan for the system to maintain proper lubricant operating temperatures.

  • Page 44: Ac Generator

    ® ® SECTION 2: DESCRIPTION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM NOTE Refer to the Engine Operator’s Manual for service and maintenance recommendations that are not provided in this manual. The engine is preset to a fixed speed. The adjustment for the engine can be attained by setting the speed adjustment screws.

  • Page 45: Instrumentation

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 2: DESCRIPTION DESCRIPTION PRIMARY FUEL FILTER (70 micron) SECONDARY FUEL FILTER (10 micron) Figure 2-12: Engine Fuel Filters fitted with a keyed fan. 2.6 INSTRUMENTATION This section describes the basic functions of the controls located on the instrument panel.

  • Page 46: Volts/Amps Meter

    ® ® SECTION 2: DESCRIPTION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM AC Voltage Outlets 2.6.10 page 30 Circuit Breaker Overload Trip/Reset 2.6.11 page 30 Buttons Engine Control (ON/OFF/START) 2.6.12 page 31 Switch Fuel Gauge/Hour Meter 2.6.13 page 31 See Figure 2-14.
  • Page 47 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 2: DESCRIPTION DESCRIPTION DESCRIPTION VOLTS/AMPS METER (2.6.1) GENERATOR CONTROL ON/OFF SWITCH (2.6.9) WELDER CC/CV TOGGLE SWITCH (2.6.2) DC CHARGER 12V / 24V TOGGLE SWITCH (2.6.3) DC CHARGER/WELDER TOGGLE SWITCH VOLTS/AMPS MANUAL ADJUSTMENT DIAL (2.6.2) (2.6.4)

  • Page 48: Compressor On/Off Toggle Switch

    Whenever a circuit breaker trips, always check the complete system for any possible faulty conditions before resetting the system. If trouble persists, consult Section ® 7, Troubleshooting, or the Vanair Service Department. PAGE - 30 090010-OP_r0...

  • Page 49: Engine Control (On/Off/Start) Switch

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 2: DESCRIPTION 2.6.12 ENGINE CONTROL (ON/OFF/START) SWITCH The engine control switch engages the phases of the engine, which is integral to all the functions of the 300 Series Power System. Consult the various operating procedures as found in Section 4, Operation, to determine the integration of the engine with each separate system function.
  • Page 50 ® ® SECTION 2: DESCRIPTION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM BLANK PAGE PAGE - 32 090010-OP_r0...

  • Page 51: Section 3: Specifications

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 3: SPECIFICATIONS SECTION 3: SPECIFICATIONS TABLE 3A: WELDER, GENERATOR, AND ENGINE SPECIFICATIONS SYSTEM INFORMATION SPECIFICATION Rated Welder Output 300A High Frequency DC/CC, DC/CV; 100% Duty Cycle @ 280 Amps Welding Leads 25 or 50 Ft Optional (Refer to Section A.5 for Optional Parts Listing) AC Generator...
  • Page 52 ® ® SECTION 3: SPECIFICATIONS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM TABLE 3C: SPECIFICATIONS -— UNIT WEIGHT AND DIMENSIONS Dimensions Length Width Height Weight* (wet) Weight (dry) Overall Package 47.5" 22.5" 31" 780 lbs. 699 lbs. See Diagram 4.5 (parts 1 and 2) for full dimension drawing, and Figure 4-1 for location space requirements. TABLE 3D: BOLT AND TORQUE SPECIFICATIONS SAE 5 SAE 2...
  • Page 53 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 3: SPECIFICATIONS TABLE 3E: VARIOUS FUNCTION ACCEPTABLE TESTING OUTPUT RANGES FUNCTION ACCEPTABLE RANGE Engine No-Load Hi RPM 3660+/-10 1660+/-10 670+/-20 Engine Idle RPM Air Cut-in pressure 100+/-5 Air Cut-out pressure 125+/-10 AC generator Hz (no load) 61+/-1...
  • Page 54 ® ® SECTION 3: SPECIFICATIONS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM BLANK PAGE PAGE - 36 090010-OP_r0...

  • Page 55: Section 4: Operation

    System Component or Manual Location NOTE Part Group Task Section Machine Package Prep page 37 Contact Vanair at (219) 879-5100 / (800) 526-8817 Service Body Prep page 37 Service Fax: (219) 879-5335 www.vanair.com Machine Package Mounting page 39 to report missing items, incorrect part numbers, or other discrepancies.
  • Page 56 Safety Section of this manual for cooling and noxious fume ventilation. If mounting footprint is tighter than the recommended minimum requirements, consult the Vanair Service Department for application installation recommendations. DESCRIPTION 47 inches 6 inches 65°...

  • Page 57: Machine Package Mounting

    Mounting brackets are available to space Diagrams 4.5 and 4.6). panel off from truck body (Figure 4-3). Contact Vanair. 1. Refer to Figure 4-4. Remove the truss screws [B], nylon flat washers [C] in order to remove access panel covers ([A] and [K]) found on both side ends of the unit.
  • Page 58 ® ® SECTION 4: INSTALLATION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM DESCRIPTION DESCRIPTION BASE COVER WASHER 1/2 (x8) TRUSS SCREW 1/4 (x6) MOUNTING BOLT 1/2 (x4) NYLON FLAT WASHER 1/4 (x6) SHIPPING CRATE SKID PLATFORM MOUNTING NUT 1/2 (x6) MACHINE PACKAGE LOCK WASHER 1/2 (x4) BASE COVER (WITH CUTOUT)
  • Page 59 Warm the unit to full operating temperature. such as 1/4” neoprene rubber pads. After the unit has cooled, check all fluid Isolating Dampeners (Part Number levels and add as needed. PR93969) are available by calling the ® Vanair Customer Service Department. 090010-OP_r0 PAGE - 41...

  • Page 60: Installation And Dimensions Diagram (Part 1 Of 2)

    ® ® SECTION 4: INSTALLATION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 4.5 INSTALLATION AND DIMENSIONS DIAGRAM (PART 1 OF 2) SEE NOTE #1 AIR INTAKE SIDE 0.43 24.62 3.12 FUEL FILL UNDER DOOR AIR EXHAUST SIDE EXHAUST OUTLET SEE NOTE #1 CAN BE ROTATED ANY 90°...

  • Page 61: Installation And Dimensions Diagram (Part 2 Of 2)

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 4: INSTALLATION 4.5 INSTALLATION AND DIMENSIONS DIAGRAM (PART 2 OF 2) HOOD, SHOWN OPEN 21.31 LIFTING HOOK LOCATION 8.41 65° 47.07 10.47 10.06 13.25 30.88 7.86 •• ••• • 27.13 18.3 0.38...
  • Page 62 ® ® SECTION 5: OPERATION AIR N ARC 300 ALL-IN-ONE POWER SYSTEM DESCRIPTION DESCRIPTION VOLTS/AMPS METER GENERATOR CONTROL ON/OFF SWITCH WELDER CC/CV TOGGLE SWITCH DC CHARGER 12V / 24V TOGGLE SWITCH DC CHARGER/WELDER TOGGLE SWITCH VOLTS/AMPS MANUAL ADJUSTMENT DIAL FUEL GAUGE COMPRESSOR ON/OFF SWITCH HOUR METER AIR PRESSURE GAUGE...

  • Page 63: Section 5: Operation

    Feeder CV (Contant Voltage) Mode - 5.4.1.3 page 51 ® Using a Spool Gun Before starting the Vanair Air N Arc 300 All-In-One Power System, read this Operating the Generator page 52 section thoroughly and familiarize Operating the Air Compressor...

  • Page 64: Engine Start-Up And Shutdown Procedure

    ® ® SECTION 5: OPERATION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM Figure 5-2: Start-up Function Conditions 5.2 ENGINE START-UP AND SHUTDOWN PROCEDURE NOTE If start-up and shut-down procedures are not followed, damage to the system and its components may occur. WARNING Consult Figure 5-1: Instrument Panel Functions for operating procedures detailed in this section.

  • Page 65: Engine Start-Up

    OFF position. However, this method is best reserved for emergency ® shutdown situations only. Vanair recommends that the following procedure is used for routine shutdowns in order to keep the system in optimal condition, and...

  • Page 66: Engine Throttle Control Functions

    ® ® SECTION 5: OPERATION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM engine should start at idle speed the next time it is started. 5.3 ENGINE THROTTLE CONTROL FUNCTIONS The engine speed is controlled by three factors: 1. The level of air pressure in the tank and the position of the compressor switch.

  • Page 67: Operating The Welder

    Welding (SMAW) optional 50 ft. lead segments may be 1. With the engine shut off, insert the twist lock purchased from Vanair Manufacturing, connections of the ground clamp and the Inc. for a maximum lead length of 100 ft. electrode holder cables into the welder connection ports on the control panel.

  • Page 68: Cv (Contant Voltage ) Mode - Using A Voltage Sensing Suitcase Feeder

    ® ® SECTION 5: OPERATION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM TABLE 5B: ELECTRODE SPECIFICATIONS METAL THICKNESS ELECTRODE SIZE WELDING AMPERES 1/16-1/8 3/32 50-90 1/8-1/4 90-140 ¼-3/8 5/32 120-180 3/8-1/2 3/16 150-230 5. On the control panel, place the CC/CV switch in CC mode.

  • Page 69: Cv (Contant Voltage ) Mode - Using A Spool Gun

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 5: OPERATION 4. On the control panel, place the DC Charger/ Welder switch in welder mode. Place the CC/CV switch in CV mode. 5. Adjust the power dial on the Air N Arc 300 to the appropriate voltage setting for the material being welded.

  • Page 70: Operating The Generator

    ® ® SECTION 5: OPERATION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM TABLE 5C: WELDING ROD TYPE, POLARITY AND FLUX CODES DIGIT TYPE OF COATING WELDING CURRENT High cellulose sodium High cellulose potassium AC or DC+ or DC- High titania sodium AC or DC- High titania potassium AC or DC+...

  • Page 71: Operating The Air Compressor

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 5: OPERATION 2. Turn the Generator switch on the control panel to the ON position. NOTE Only plug power cords into the generator receptacles AFTER the engine is running at full speed.

  • Page 72: Operating The Battery Booster/Charger

    BOOSTER/CHARGER charging cables, and always follow the connection and disconnection sequence. The Vanair state-of-the-art battery charging module and Electrical sparks can cause a battery to the optional battery charging cables add further versatility explode, resulting in serious injury.

  • Page 73: Connection - Disconnection Sequence And Operation

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 5: OPERATION and can only be adjusted by authorized factory personnel. During charging, if the machine begins to cycle between high and low idle, then hte battery is fuly charged. 5.7.1 CONNECTION - DISCONNECTION SEQUENCE AND OPERATION IMPORTANT...
  • Page 74 ® ® SECTION 5: OPERATION AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM BLANK PAGE PAGE - 56 090010-OP_r0...

  • Page 75: Section 6: Maintenance

    This maintenance regimen must be followed in order to protect the warranty of the machine package. Vanair Manufacturing, Inc. especially requires that a consistent service regimen be established for engine oil changes, and engine and compressor air filter servicing.
  • Page 76 ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM and compressor air filters are serviced, and the engine oil NOTE is changed. Please take a moment to acquaint yourself with the Follow the prescribed periodic following service schedule. There is also a corresponding maintenance (PM) schedule as recommended.
  • Page 77 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE 090010-OP_r0 PAGE - 59...
  • Page 78 ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM PAGE - 60 090010-OP_r0...
  • Page 79 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE 090010-OP_r0 PAGE - 61...
  • Page 80 ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM PAGE - 62 090010-OP_r0...

  • Page 81: Replacement Parts

    SECTION 6: MAINTENANCE 6.4 REPLACEMENT PARTS Replacement parts should be purchased through your local Vanair representative or where the 300 Series Power System was purchased. If, for any reason, parts are not available in this manner, they can be purchased through Vanair directly.
  • Page 82 Adjusting The Engine Speed 6.5.14 page 86 Genuine Vanair Replacement Parts. Adjusting The Pressure Setting 6.5.15 page 86 Using replacement parts other than Continued on next page Genuine Vanair Replacement Parts will void the warranty. PAGE - 64 090010-OP_r0...

  • Page 83: Compressor Air Filter

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE System Component or Manual Location Part Group Task Section WARNING Replacing and Re-tensioning the 6.5.16 page 88 Relieve pressure from the compressor Serpentine Drive Belts system before removing any Re-tensioning the Air Compressor components.

  • Page 84: Compressor Air Filter Inspection

    ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 6. Replace cover [C] and wing nuts [A]. WARNING 7. Close hood. 6.5.1.2 COMPRESSOR AIR FILTER INSPECTION Relieve pressure from the compressor system before removing any Consult Figure 6-2 and the following procedure to components.

  • Page 85: Repairing The Air Inlet Valve

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE 4. Seat a new filter element [B] into filter/inlet valve housing [D]. 5. Replace cover [C] and wing nuts [A]. 6. Close the hood. 7. Dispose of discarded filter within the guidelines of all applicable local, regional and/or federal laws.
  • Page 86 ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM - ASSEMBLY PART - KIT (REPLACEMENT) PART DESCRIPTION DESCRIPTION WING SCREW PISTON (COMPLETE W/ RING) COVER V-RING COMPRESSOR AIR INLET FILTER GOVERNOR HOUSING AIR INLET VALVE- COMPLETE ASSEMBLY O-RING CYLINDER HEAD SCREW (x2) LOCK WASHER...

  • Page 87: Checking The Compressor Oil

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE 11. Replace the three (3) wing screws [A], and WARNING secure tightly. 6.5.3 CHECKING THE COMPRESSOR OIL Relieve pressure from the compressor system before removing any Having the proper amount of oil in the compressor components.

  • Page 88: Replacing The Compressor Oil Filter

    ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM DESCRIPTION COMPRESSOR OIL FILL PORT COMPRESSOR OIL FILL CAP/DIPSTICK OPTIMAL OIL LEVEL RANGE INDICATION IS BETWEEN HOLES AT THE END OF THE COMPRES- SOR FILL DIPSTICK Figure 6-4: Compressor Oil Fill Location and Level Check 6.
  • Page 89 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE DESCRIPTION OIL FILTER ELEMENT OIL FILTER HEAD OUTLET END OF FILTER HEAD (MARKED) INLET END OF FILTER HEAD (MARKED) OIL FLOW DIRECTION Figure 6-5: Compressor Oil Filter Element 1.

  • Page 90: Changing The Compressor Oil

    Figure 6-6 and Section immediately after extended operation. 6.5.3, to change the oil. TOOLS REPLACEMENT PART(S) NEEDED Strap Wrench ® Vanair Vanguard™ Premium Synthetic Oil No. 264626-1/2GAL Adjustable Air/Oil Coalescer Element Wrench No. 264154-109 Oil Pan Oil Filter Element No.

  • Page 91: Replacing The Spin-On Air/Oil Coalescer

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE 1. With the machine off and the ignition key removed, place a suitable receptacle under the compressor drain tube [A] and remove the drain cap [B]. 2. After oil has completely drained, securely replace the drain cap [B].

  • Page 92: Repairing The Compressor Shaft Seal

    ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 4. Apply a thin film of compressor oil to the new seal supplied with the new element. 5. Place the new seal on the mounting surface of the head. 6.
  • Page 93 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE - ASSEMBLY PART - KIT (REPLACEMENT) PART DESCRIPTION DESCRIPTION CLUTCH LOCK WASHER (M8) (x4 for Plate L) CLUTCH RETAINING CABLE FLAT WASHER (M8) ((x4 for Plate L) RETAINING CABLE BOLT RETAINING RING LOCK WASHER...

  • Page 94: Part Ii - Accessing The Compressor Unit Shaft Seal

    ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM plate enough to allow the serpentine belt [F] to be removed. 5. Remove serpentine belt [F]. 6.5.7.2 P II – A CCESSING THE OMPRESSOR HAFT 1. Loosen and remove the four (4) M8 capscrews [G], and also the washers [H], and sheave washers [J] securing drive sheave [K] into place.

  • Page 95: Replacing The Compressor Serpentine Belt

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE 12. When the edge of shaft seal ring [T] is flush with the inner ring [V] on the shaft, the shaft seal is in position. 13. Lubricate o-ring [S] with the silicon lubrication supplied with the kit.

  • Page 96: Replacing The Air Inlet Solenoid Valve

    ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM the generator needs to be replaced, then both should be replaced at the same time (consult entire Section 6.5.16 in this Operator’s Manual and Parts List). 6.5.8 REPLACING THE AIR INLET SOLENOID VALVE If an air inlet valve malfunction is caused by a faulty solenoid signal, the solenoid will need to be replaced.
  • Page 97 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE - ASSEMBLY PART - KIT (REPLACEMENT) PART DESCRIPTION DESCRIPTION SCREW MOUNTING SCREW (x 4) VALVE MOUNTING BLOCK CONNECTOR HEAD INLET-SIDE SCREW SET COLLAR (CONNECTOR HEAD) SEAL PRY SLOT CONNECTION PINS CONNECTOR HEAD BASE PIN RE-CONFIGURATION...

  • Page 98: Connecting The New Solenoid Valve

    ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM points away from the valve mounting block [J] side of the valve body. 6.5.8.2 CONNECTING THE NEW SOLENOID VALVE Refer to Figure 6-9 and the following procedure: 1.

  • Page 99: Draining The Air Tank

    This water may contain a small amount of oil. Refer to Figure 6-10. The air tank reservoir may Auto drain kit is available from Vanair®. accumulate a moisture build-up on the inside due to the Consult Section A.5, for order number.

  • Page 100: Checking The Air Tank Relief Valve

    ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 1. Turn handle of drain valve [A] to release moisture buildup. If preferred, place a container below the valve to catch discharge. 2. Close the valve after the water has drained off.
  • Page 101 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE 3. Loosen and remove the lock nut [B] securing the grub screw [C] in position. 4. Loosen the grub screw [C] to relieve any spring tension in the valve. 5.

  • Page 102: Setting The Minimum Pressure Valve

    ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM body, replace the valve body back into the mounting position. Retighten body securely. 9. Replace the grub screw [C] into position on valve body [D], and hand-tighten. Replace the lock nut [B] over the grub screw, and position it loosely over the grub screw.
  • Page 103 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE DESCRIPTION ENGINE COOLER COMPRESSOR SYSTEM FAN COOLER Figure 6-13: Cooler Maintenance DESCRIPTION ENGINE DIPSTICK ENGINE OIL FILL PORT ACCEPTABLE RANGE FOR ENGINE OIL LEVEL Figure 6-14: Checking the Engine Oil Level 090010-OP_r0 PAGE - 85...

  • Page 104: Adjusting The Engine Speed

    Engine Operator’s Manual for oil change scheduling, and the procedure on how to change the engine oil. 6.5.14 ADJUSTING THE ENGINE SPEED Consult Vanair Service Department for issues relating to adjustment of engine speed. NOTE Do not tamper with the governor setting to increase the maximum engine speed.
  • Page 105 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE these settings. For such cases, consult Figure 6-15, and WARNING the following procedure: Pressure settings (both minimum and REPLACEMENT maximum) are pre-secured within the TOOLS NEEDED PART(S) rated capacity levels for this machine at the factory before shipping.

  • Page 106: Replacing And Re-Tensioning The Serpentine Drive Belts

    The proper tension can be determined by using a tension tester to measure the deflection from a given force. NOTE ® Vanair recommends that the air compressor and generator serpentine belts both be changed at the same time NOTE even if only one of the belts is in need of being changed.
  • Page 107 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE DESCRIPTION DESCRIPTION TENSIONER PLATE MOUNTING AND Loosen bolts to allow tensioner plate to pivot ADJUSTMENT BOLTS manually to achieve new belt-tensioned posi- tion. IDLER Pivot plate by applying torque wrench to ten- sioning hole.

  • Page 108: Replacing The Air Compressor Serpentine Belt

    ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM TABLE 6B: MEASURING BELT DEFLECTION P - Span Length c - Center Distance F - Deflection Force q - Deflection Distance SPAN LENGTH (in) DEFLECTION DEFLECTION FORCE (lbs) DISTANCE (in) ALL RIBS TORQUE TO IN-LB TENSION...
  • Page 109 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE DESCRIPTION DESCRIPTION ENGINE WASHER ENGINE CLUTCH ASSEMBLY CLUTCH RETAINING CABLE RETAINING CABLE BOLT CABLE CONNECTION HOLE LOCK WASHER Figure 6-17: Clutch Retaining Cable DESCRIPTION ENGINE CLUTCH ASSEMBLY AIR COMPRESSOR SERPENTINE BELT COMPRESSOR UNIT IDLER...

  • Page 110: Re-Tensioning The Generator Serpentine Belt

    [C]. Loosen enough to allow the tensioner plate to pivot while still retaining belt path position. 3. Vanair recommends rotating the tensioner plate to its maximum position. 4. Once the position is achieved that accounts for a satisfactory tension in the belt, torque the bolt [C] to 12 ft-lbs (16.3 Nm) to secure...
  • Page 111 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE DESCRIPTION DESCRIPTION IDLER SHEAVE TENSION PLATE MOUNTING AND ADJUSTMENT BOLT: Loosen bolt to allow tensioner plate to pivot manually to achieve new belt- tensioned position. TENSIONER PLATE Belt tension adjustment should be verified using a tension tester.

  • Page 112: Servicing The System Fuses And Circuit Breakers

    ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM DESCRIPTION DESCRIPTION WELDER GENERATOR SHEAVE GENERATOR SERPENTINE BELT AC GENERATOR & DRIVE SHEAVE ENGINE CLUTCH ASSEMBLY GENERATOR IDLER SHEAVE COMPRESSOR SERPENTINE BELT Figure 6-20: Generator Serpentine Belt Positioning double sheave track on the engine clutch assembly.

  • Page 113: Extreme Condition Operation

    Figure 6-21: DC Welder Generator a small amount of oil. Fuse Location Auto drain kit is available from Vanair®. Consult Section A.5, for order number. When operating in extreme hot or cold conditions, extra attention should be given to any indications that could lead to a serious problem.
  • Page 114 ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM DESCRIPTION DESCRIPTION ENCLOSURE THERMOSTAT 10 AMP FUSE - COMPRESSOR GROUND STUD 10 AMP FUSE - INSTRUMENT PANEL 5 AMP FUSE - THROTTLE RELAYS ( x 7) - 40 AMP 15 AMP FUSE - FAN Figure 6-22: Power System Fuse Locations DESCRIPTION...

  • Page 115: Cold Weather Operation

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: MAINTENANCE 6.7.1 COLD WEATHER OPERATION Additional care should be taken under consideration when operating the package in extreme cold weather environments or ambient temperatures. Run machine with no load at full speed using the generator switch to warm up the machine.

  • Page 116: Storage And Intermittent Use

    ® ® SECTION 6: MAINTENANCE AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 6.8 STORAGE AND INTERMITTENT System Component or Manual Location Part Group Task Section Storage and Intermittent Use page 98 Intermittent Use 6.8.1 page 98 Long-term Storage 6.8.2 page 98 CAUTION Parts can wear over time.

  • Page 117: Section 7: Troubleshooting

    Engine Operator’s Manual. Should situation remain unresolved after exhausting available sources, contact the Vanair Ser- vice Department at: Phone: 800-526-8817 (toll free) Phone: 219-879-5100 Fax: 219-879-5335 NOTE When contacting the Vanair Service...

  • Page 118: Troubleshooting Guide

    ® ® SECTION 7: TROUBLESHOOTING AIR IN ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 7.2 TROUBLESHOOTING GUIDE Fault/Malfunction Possible Cause Corrective Action ENGINE Engine will not crank Faulty battery connection. Check for proper battery connections and battery charge. Battery out of power Recharge or replace battery.
  • Page 119 ® ® AIR IN ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: TROUBLESHOOTING 7.2 TROUBLESHOOTING GUIDE Fault/Malfunction Possible Cause Corrective Action ENGINE (CONTINUED) Improper Control Operation: Throttle solenoid stuck Check throttle solenoid. Replace if Engine does not speed up necessary. Check throttle relay;...
  • Page 120 ® ® SECTION 7: TROUBLESHOOTING AIR IN ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 7.2 TROUBLESHOOTING GUIDE Fault/Malfunction Possible Cause Corrective Action ENGINE (CONTINUED) Engine stops during operation Low oil level Check engine oil level; refer to Section 6.5.13, Checking the Engine Oil. Replenish as necessary.
  • Page 121 ® ® AIR IN ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: TROUBLESHOOTING 7.2 TROUBLESHOOTING GUIDE Fault/Malfunction Possible Cause Corrective Action COMPRESSOR (CONTINUED) Compressor overheats Defective switch Replace switch. This will cause a compressor Obstructed fluid cooler Clear debris/dirt from cooler core/flush shutdown and compressor fault shroud.
  • Page 122 Replacing the Compressor Oil Filter Element. Soiled cooler core Clean cooler core. Internally contaminated cooler core Consult the Vanair Service Department for assistance in cleaning/flushing the cooler core. Defective engine oil pressure switch Replace engine oil pressure switch. Refer to the Engine Operator’s Manual.
  • Page 123 ® ® AIR IN ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: TROUBLESHOOTING 7.2 TROUBLESHOOTING GUIDE Fault/Malfunction Possible Cause Corrective Action COMPRESSOR (CONTINUED) Compressor system over- Pressure switch setting too high Reset pressure switch. Refer to Section pressures 2.2.7, Adjustable Pressure Switch, and Section 6.5.15, Adjusting the Pressure This condition will cause a Setting.
  • Page 124 ® ® SECTION 7: TROUBLESHOOTING AIR IN ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 7.2 TROUBLESHOOTING GUIDE Fault/Malfunction Possible Cause Corrective Action COMPRESSOR (CONTINUED) Compressor system over- Defective safety valve Replace safety valve. pressures (continued) Plugged coalescer Replace coalescer. Refer to Section 6.5.6, This condition will cause a Replacing the Spin-on Air/Oil Coalescer.
  • Page 125 ® ® AIR IN ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: TROUBLESHOOTING 7.2 TROUBLESHOOTING GUIDE Fault/Malfunction Possible Cause Corrective Action COMPRESSOR (CONTINUED) System operating pressure below System leaks or is damaged Inspect for leaks. Repair and/or replace specified minimum (continued) damaged parts as necessary.
  • Page 126 ® ® SECTION 7: TROUBLESHOOTING AIR IN ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 7.2 TROUBLESHOOTING GUIDE Fault/Malfunction Possible Cause Corrective Action COMPRESSOR (CONTINUED) Excess amount of oil in air Compressor oil level too high The correct oil level is the half-way mark on discharge (continued) the dipstick with the compressor shut down, and the machine on a level surface.
  • Page 127 Carefully wipe off any contaminants to receptacle connectors before re-connecting. Replace any worn or damaged cables or receptacles. Contact ® Vanair Mfg., Inc. Service Department if behavior persists. Welding function is not drawing enough If running more than one function operating power simultaneously, turn off competing function.
  • Page 128 ® ® SECTION 7: TROUBLESHOOTING AIR IN ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 7.2 TROUBLESHOOTING GUIDE Fault/Malfunction Possible Cause Corrective Action AC GENERATOR No AC generator output Loose or faulty wiring Check wiring: Loose—secure ; (continued) faulty—replace. Circuit breaker blown Replace the circuit breaker.

  • Page 129: Section 8: Diagrams

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 8: DIAGRAMS SECTION 8: DIAGRAMS 8.1 GENERAL INFORMATION The diagrams located in this section of the manual are designed to assist the service technician with troubleshooting any problems that may arise while operating the All-In-One Power System within its intended use.

  • Page 130: Wiring Diagram - Air N Arc 300 Series

    ® ® SECTION 8: DIAGRAMS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 8.2 WIRING DIAGRAM - AIR N ARC 300 SERIES ID269868-S1_r7 PAGE - 112 090010-OP_r0...

  • Page 131: Wiring Diagram - Switches & Lights

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 8: DIAGRAMS 8.3 WIRING DIAGRAM - SWITCHES & LIGHTS ID269868-S2_ r6 090010-OP_r0 PAGE - 113...

  • Page 132: Trunk Line Assembly Harness

    ® ® SECTION 8: DIAGRAMS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 8.4 TRUNK LINE ASSEMBLY HARNESS MA269937-XX_r1 PAGE - 114 090010-OP_r0...

  • Page 133: Compressor Flow Schematic Diagram

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 8: DIAGRAMS 8.5 COMPRESSOR FLOW SCHEMATIC DIAGRAM COMPRESSOR UNIT - REAR VIEW COMPRESSOR UNIT - FRONT VIEW LINE FILL KEY - AIR - OIL DESCRIPTION DESCRIPTION AIR FILTER AIR TANK MOISTURE DRAIN AIR INLET SOLENOID VALVE OIL COOLER FAN ASSEMBLY AIR/OIL COALESCER SEPARATOR...
  • Page 134 ® ® SECTION 8: DIAGRAMS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM BLANK PAGE PAGE - 116 090010-OP_r0...

  • Page 135: Section 9: Illustrated Parts List

    SECTION 9: ILLUSTRATED PARTS LIST SECTION 9: ILLUSTRATED PARTS LIST ® 9.1 PARTS ORDERING PROCEDURE VANAIR MANUFACTURING, INC. 10896 West 300 N. Part orders should be placed through the distributor Michigan City, IN 46360 from whom the unit was purchased. If, for any reason...
  • Page 136 Fig 6-9 ® Use only Vanair Vanguard™ Premium Synthetic Oil and Genuine Vanair Parts. Inspect and replace damaged com- ponents before operation. Substituting non-Vanguard™ Oil or non-genuine Vanair filter components WILL VOID THE COMPRESSOR WARRANTY! Consult the Engine Operator’s Manual. NOTE...
  • Page 137 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST NOTES 090010-OP_r0 PAGE - 119...

  • Page 138: Air N Arc 300 Systems Assemblies

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.2 AIR N ARC 300 SYSTEMS ASSEMBLIES 6130008ID_r0 PAGE - 120 090010-OP_r0...
  • Page 139 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.2 AIR N ARC 300 SYSTEMS ASSEMBLIES ITEM DESCRIPTION PART NUMBER AIR STORAGE ASSEMBLY PA6000027ID ID, COMPRESSOR & PARTS ASSY PA6010015ID ID, COOLING SYSTEM PA6020017ID ID, FRAME &...

  • Page 140: Compressor And Parts Assembly

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.3 COMPRESSOR AND PARTS ASSEMBLY SEE NOTE II SEE NOTE IV SEE NOTE III SEE NOTE I •• ••• • FRONT VIEW SHOWING TENSIONER PA6010015ID_r1 PAGE - 122 090010-OP_r0...
  • Page 141 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.3 COMPRESSOR AND PARTS ASSEMBLY ITEM DESCRIPTION PART NUMBER SWITCH , TEMPERATURE (ELECTRIC) 260230 ELBOW, 1/4T x 1/8P PUSH-ON 261309 ELBOW, 90 deg. PUSH ON 1/4T x 1/4P 261310 ELBOW,90 DEG.
  • Page 142 ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.3 COMPRESSOR AND PARTS ASSEMBLY (CONT.) SEE NOTE II SEE NOTE IV SEE NOTE III SEE NOTE I •• ••• • FRONT VIEW SHOWING TENSIONER 6010015ID_r1 PAGE - 124 090010-OP_r0...
  • Page 143 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.3 COMPRESSOR AND PARTS ASSEMBLY (CONT.) ITEM DESCRIPTION PART NUMBER WASHER, LOCK METRIC M8 838808-200 WASHER, FLAT METRIC M8 838908-180 CONNECTOR, 37FL/MPT #08 x 1/2 860108-050 CONNECTOR, 37FL/MPT #12 x 1/2 860112-050...

  • Page 144: Cooling System

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.4 COOLING SYSTEM FLOW DIRECTION BACK VIEW OF COOLER 6020017ID_r1 PAGE - 126 090010-OP_r0...
  • Page 145 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.4 COOLING SYSTEM ITEM DESCRIPTION PART NUMBER FAN & MOTOR ASSY. 60-85 CFM 263744 COOLER, OIL NK40 264121 SEAL, RUBBER "D" TRIM-LOK 1" X 1" 264138 1.3 FT FILTER, OIL 6"...

  • Page 146: Frame And Canopy (1 Of 2)

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.5 FRAME AND CANOPY (1 OF 2) 6030007ID_r1 (1 of 2) PAGE - 128 090010-OP_r0...
  • Page 147 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.5 FRAME AND CANOPY (1 OF 2) ITEM DESCRIPTION PART NUMBER WASHER, NYLON FLAT 1/4 262704 SEAL, RUBBER AIR INLET 28.5 IN. LG. 262785 WASHER, NYLON 5/16-18 262943 SCREW, TRUSS HD 5/16-18 x 3/4 SS 262945...

  • Page 148: Frame And Canopy (2 Of 2)

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.6 FRAME AND CANOPY (2 OF 2) 6030007ID_r1 (2 of 2) PAGE - 130 090010-OP_r0...
  • Page 149 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.6 FRAME & CANOPY ASSEMBLY (2 OF 2) ITEM DESCRIPTION PART NUMBER WASHER, NYLON FLAT 1/4 262704 SEAL, RUBBER AIR INLET 28.5 IN. LG. 262785 WASHER, NYLON 5/16-18 262943 SCREW, TRUSS HD 5/16-18 x 3/4 SS...

  • Page 150: Instrument Panel

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.7 INSTRUMENT PANEL NOTE: TOGGLE SWITCHES AND POTENTIOMETER ARE INCLUDED WITH HARNESS #EP269872; WIRING INST PNL SWITCHES. 6040010ID_r0 PAGE - 132 090010-OP_r0...
  • Page 151 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.7 INSTRUMENT PANEL (CONTINUED) ITEM DESCRIPTION PART NUMBER ELBOW, 1/4T x 1/8P PUSH-ON 261309 ELBOW, 90 DEG. PUSH ON 1/4T x 1/4P 261310 WASHER, NYLON 5/16-18 262943 BUSHING, PIPE BRASS 1/4 x 1/2 264093...
  • Page 152 ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.7 INSTRUMENT PANEL (CONTINUED) NOTE: TOGGLE SWITCHESAND POTENTIOMETERARE INCLUDED WITH HARNESS #EP269872; WIRING INS T PNL SWITCHES. 6040010ID_r0 PAGE - 134 090010-OP_r0...
  • Page 153 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.7 INSTRUMENT PANEL (CONTINUED) ITEM DESCRIPTION PART NUMBER LAMP, INDICATOR, LED, RED CO89659 DECAL, FACEPLATE DL269822 DECAL, CONTROL PANEL, WELDER DL269822-02 RECEPTACLE, PANEL 350 AMP EL269932 RECEPTACLE, 240V/30A TURNLOC EL270148...

  • Page 154: Generators And Parts

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.8 GENERATORS AND PARTS 6050004ID_r1 PAGE - 136 090010-OP_r0...
  • Page 155 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.8 GENERATORS AND PARTS ITEM DESCRIPTION PART NUMBER GENERATOR, AC, 6.8KW 269530 KEY, SQUARE 3/16 x 3/16 x 1.5 821103-150 NUT, HEX LOCKING 3/8-16 825506-198 NUT, HEX LOCKING 1/2-13 825508-262 CAPSCREW, HEX GR5 1/4-20 X 1 1/4...

  • Page 156: Engine And Drive Parts

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.9 ENGINE AND DRIVE PARTS 6100007ID_r0 PAGE - 138 090010-OP_r0...
  • Page 157 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.9 ENGINE AND DRIVE PARTS (CONTINUED) ITEM DESCRIPTION PART NUMBER SCREW, SHEET METAL PHIL. #8 X 1 LG. 265590 STRAP, GROUND 8" w/ 3/8 HOLES 267498 ELBOW, PIPE GALV 90 DEG 3/8 803515-015...
  • Page 158 ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.9 ENGINE AND DRIVE PARTS (CONTINUED) 6100007ID_r0 PAGE - 140 090010-OP_r0...
  • Page 159 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.9 ENGINE AND DRIVE PARTS (CONTINUED) ITEM DESCRIPTION PART NUMBER SHIELD, LOWER EXHAUST A1270066 SHEAVE, SERPENTINE, 8 GROOVE A15891Z CLUTCH, CMS 5.8 P.D. 8 GRV SHEAVE DR269574 BUSHING, SDS, QD, 1 1/8 DIA DR85785Z...

  • Page 160: Electrical System

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.10 ELECTRICAL SYSTEM 6120040ID_r0 PAGE - 142 090010-OP_r0...
  • Page 161 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.10 ELECTRICAL SYSTEM ITEM DESCRIPTION PART NUMBER ELBOW, 90 DEG. PUSH ON 1/4T x 1/4P 261310 SWITCH, PRESSURE ADJUSTABLE 263850 NIPPLE, PIPE XS CLOSE 1/4 822204-000 CAPSCREW, HEX GR5 1/4-20X 3/4 829104-075...

  • Page 162: Fuel Tank Assembly

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.11 FUEL TANK ASSEMBLY PA6140004ID_r1 PAGE - 144 090010-OP_r0...
  • Page 163 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.11 FUEL TANK ASSEMBLY ITEM DESCRIPTION PART NUMBER CLAMP,HOSE SUPPORT .50 261837 RIVET, 3/16" DIA, S.S. 263194 CLAMP, HOSE, #6, 5/16" - 7/8" 264787 LOOM, FIBERGLASS HIGH TEMP 1/2" X 7" LG. 270242 LOOM, FIBERGLASS HIGH TEMP 1/2"...

  • Page 164: Air Storage Assembly

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.12 AIR STORAGE ASSEMBLY 6000027ID_r0 PAGE - 146 090010-OP_r0...
  • Page 165 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.12 AIR STORAGE ASSEMBLY ITEM DESCRIPTION PART NUMBER ELBOW, 1/4T x 1/8P PUSH-ON 261309 ELBOW, 90 DEG. PUSH ON 1/4T x 1/4P 261310 CLAMP, HOSE SUPPORT .50 261837 VALVE, RELIEF 200 PSI 1/4 NPT MALE 264232...

  • Page 166: Decal And Plate Locations (1 Of 4)

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.13 DECAL AND PLATE LOCATIONS (1 OF 4) Inside view of hood panel ends Inside view of hood panel PAGE - 148 090010-OP_r0...
  • Page 167 PART NUMBER DECAL, CAUTION DL270120 DECAL, SULPHURIC ACID 264375 DECAL, HOT PARTS 264372 DECAL, CARBON MONOXIDE 264376 DECAL, VANAIR 265605 DECAL, CAP REMOVAL 049685 DECAL, EXPLOSIVE FUEL 264377 DECAL, FAN GUARD 264383 This decal is included with decal sheet no. 263453.

  • Page 168: Decal And Plate Locations (2 Of 4)

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.13 DECAL AND PLATE LOCATIONS (2 OF 4) PAGE - 150 090010-OP_r0...
  • Page 169 ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.13 DECAL AND PLATE LOCATIONS (2 OF 4) ITEM DESCRIPTION PART NUMBER DECAL, ROTATING PARTS 264374 DECAL, ACCIDENTAL STARTS 264373 DECAL, VANGUARD OIL 263533-2 DECAL, VANGUARD OIL FILL CAP 263533-1 DECAL, GAS ONLY —...

  • Page 170: Decal And Plate Locations (3 Of 4)

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.13 DECAL AND PLATE LOCATIONS (3 OF 4) AIR TANK DRAIN Drain Daily PAGE - 152 090010-OP_r0...
  • Page 171 9.13 DECAL AND PLATE LOCATIONS (3 OF 4) ITEM DESCRIPTION PART NUMBER DECAL, READ MANUAL 049117 DECAL, ENGINE OIL DRAIN ANA82 DECAL, ANA BY VANAIR, WHT 269706 DECAL, COMPRESSOR FLUID DRAIN — DECAL, AIR HOSE 261885 DECAL, BREATHING AIR 361886...

  • Page 172: Decal And Plate Locations (4 Of 4)

    ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM 9.13 DECAL AND PLATE LOCATIONS (4 OF 4) Front View Rear View PAGE - 154 090010-OP_r0...
  • Page 173 300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 9: ILLUSTRATED PARTS LIST 9.13 DECAL AND PLATE LOCATIONS (4 OF 4) ITEM DESCRIPTION PART NUMBER DECAL, ANA 300 VANAIR LOGO 16.5” DL269707 DECAL, ANA BY VANAIR WHT. 269706 DECAL, ANA 300 PERF BADGE BLK. DL269703 DECAL, ANA 300 PERF BADGE WHT.
  • Page 174 ® ® SECTION 9: ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM BLANK PAGE PAGE - 156 090010-OP_r0...

  • Page 175: Appendix A: Additional Information

    ® ® AIR N ARC 300 ALL-IN-ONE POWER SYSTEM APPENDIX A: ADDITIONAL INFORMATION APPENDIX A: ADDITIONAL INFORMATION A.1 ELECTRIC MOTOR CHART - STARTING WATTS NOTE For pumps, air compressors, air conditioners, inverters add at least 25% to starting current. HORSEPOWER RUNNING UNIVERSAL SPLIT...

  • Page 176: Extension Cord Chart

    ® ® APPENDIX A: ADDITIONAL INFORMATION AIR N ARC 300 ALL-IN-ONE POWER SYSTEM A.2 EXTENSION CORD CHART CONTINUOUS LOAD MINIMUM GAUGE (AWG) (use either Amps or Watts below) AMPS @120 volts @240 volts 0-50 feet 50-100 feet 100-150 f 1200 1440 1920 1200...

  • Page 177: Wattage Requirements For Common Receptacle Units

    ® ® AIR N ARC 300 ALL-IN-ONE POWER SYSTEM APPENDIX A: ADDITIONAL INFORMATION A.3 WATTAGE REQUIREMENTS FOR COMMON RECEPTACLE UNITS COMMON RECEPTICAL UNIT WATTAGE STARTING RUNNING Battery charger, 10 amps - 1/4” - 3/8” Drill - 1/2” - 1” 1250 1000 Welder 100 amps DC 3600...

  • Page 178: Air Tool Air Consumption Chart

    ® ® APPENDIX A: ADDITIONAL INFORMATION AIR N ARC 300 ALL-IN-ONE POWER SYSTEM A.4 AIR TOOL AIR CONSUMPTION CHART TOOL AIR REQUIRED CFM @ 90 PSI Dual Action (DA) Sanders 4-6 CFM 5” High Speed Sanders 4-6 CFM Jitterbug Sanders 4 CFM Straight Line Sanders 4 CFM...

  • Page 179: Air N Arc 300 Series All-In-One Power System Available Options List

    ® ® AIR N ARC 300 ALL-IN-ONE POWER SYSTEM APPENDIX A: ADDITIONAL INFORMATION A.4 AIR TOOL AIR CONSUMPTION CHART (CONTINUED) TOOL AIR REQUIRED CFM @ 90 PSI 60 lb Pavement Breaker 48 CFM 90 lb Pavement Breaker 68-85 CFM 4” Piercing Tool 60 CFM 60 lb 1650 BPM Rock Drill 95 CFM...
  • Page 180 ® ® APPENDIX A: ADDITIONAL INFORMATION AIR N ARC 300 ALL-IN-ONE POWER SYSTEM A.5 AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM AVAILABLE OPTIONS LIST (CONTINUED) OPTION ITEM DESCRIPTION PART ORDER NUMBER EXTENSION SEGMENT 50 feet in length, 1/0 cable with connectors MA269942 FOR WELD CABLE WELD HELMET...

  • Page 181: Hose Installation Guide

    ® ® AIR N ARC 300 ALL-IN-ONE POWER SYSTEM APPENDIX A: ADDITIONAL INFORMATION A.6 HOSE INSTALLATION GUIDE 1. Hose is weakened when installed in twisted position. Pressure in twisted hose tends to loosen fitting connections. Design so that 2. Ample bend radius should be provided to machine motion produces bending rather than avoid collapsing of line and restriction of flow.
  • Page 182 ® ® APPENDIX A: ADDITIONAL INFORMATION AIR N ARC 300 ALL-IN-ONE POWER SYSTEM BLANK PAGE PAGE - 164 090010-OP_r0...

  • Page 183: Appendix B: Instrument Panel Functions

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM APPENDIX B: INSTRUMENT PANEL FUNCTIONS APPENDIX B: INSTRUMENT PANEL FUNCTIONS B.1 INSTRUMENT PANEL KEY FUNCTION MAP DC WELDER/ Section B.4.~ Section B.2.~ OFF FUNCTION CHARGER MODE FUNCTIONS SECTION B.2.1 ON/OFF OPERATION FUNCTIONS DC CHARGER MODE FUNCTIONS...

  • Page 184: Instrument Panel - Off Function

    ® ® APPENDIX B: INSTRUMENT PANEL FUNCTIONS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM B.2.1 INSTRUMENT PANEL - OFF FUNCTION FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION Key OFF Hour meter constantly displays total hours. Generator, Compressor and Welder switches should all be in the “off”...

  • Page 185: Instrument Panel - Key To On Function

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM APPENDIX B: INSTRUMENT PANEL FUNCTIONS B.2.2 INSTRUMENT PANEL - KEY TO ON FUNCTION FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION Key to ON Hour meter constantly displays total hours; fuel level meter illu- minates.

  • Page 186: Instrument Panel - Key To Start Function

    ® ® APPENDIX B: INSTRUMENT PANEL FUNCTIONS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM B.2.3 INSTRUMENT PANEL - KEY TO START FUNCTION FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION Key to START (Crank) Hour meter remains constantly displaying total hours; fuel level meter continues to display.

  • Page 187: Instrument Panel - Key To Run (On) Function

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM APPENDIX B: INSTRUMENT PANEL FUNCTIONS B.2.4 INSTRUMENT PANEL - KEY TO RUN (ON) FUNCTION FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION Hour meter constantly displays total hours; fuel level meter con- Key to Run (ON) tinues to display.

  • Page 188: Instrument Panel - Compressor Off Function

    ® ® APPENDIX B: INSTRUMENT PANEL FUNCTIONS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM B.3.1 INSTRUMENT PANEL - COMPRESSOR OFF FUNCTION FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION Compressor Switch Hour meter constantly displays total hours; fuel level meter con- tinues to display. The ignition position is ON, with the engine operating in low idle.

  • Page 189: Instrument Panel - Compressor On Function

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM APPENDIX B: INSTRUMENT PANEL FUNCTIONS B.3.2 INSTRUMENT PANEL - COMPRESSOR ON FUNCTION FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION Compressor Switch Hour meter constantly displays total hours; fuel level meter con- tinues to display. The ignition position is ON, with the engine operating in low idle.

  • Page 190: Instrument Panel - Welder/Charger Off Function

    ® ® APPENDIX B: INSTRUMENT PANEL FUNCTIONS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM B.4.1 INSTRUMENT PANEL - WELDER/CHARGER OFF FUNCTION FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION DC Welder/Charger Hour meter constantly displays total hours; fuel level meter con- and DC Charger Mode tinues to display.

  • Page 191: Instrument Panel - Dc Charger (12V) Function

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM APPENDIX B: INSTRUMENT PANEL FUNCTIONS B.4.2 INSTRUMENT PANEL - DC CHARGER (12V) FUNCTION FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION DC Welder/Charger Hour meter constantly displays total hours; fuel level meter con- switch is in DC Char- tinues to display.

  • Page 192: Instrument Panel - Dc Charger (12V Boost) Function

    ® ® APPENDIX B: INSTRUMENT PANEL FUNCTIONS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM B.4.3 INSTRUMENT PANEL - DC CHARGER (12V BOOST) FUNCTION IMPORTANT Boost function is used only for start assist. Sustaining boost can damage equipment. FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION DC Welder/Charger Hour meter constantly displays total hours;...

  • Page 193: Instrument Panel - Dc Charger (24V Boost) Function

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM APPENDIX B: INSTRUMENT PANEL FUNCTIONS B.4.4 INSTRUMENT PANEL - DC CHARGER (24V BOOST) FUNCTION IMPORTANT Boost function is used only for start assist. Sustaining boost can damage equipment. FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION DC Welder/Charger Hour meter constantly displays total hours;...

  • Page 194: Instrument Panel - Welder Cc Function

    ® ® APPENDIX B: INSTRUMENT PANEL FUNCTIONS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM B.4.5 INSTRUMENT PANEL - WELDER CC FUNCTION FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION DC Welder/Charger Hour meter constantly displays total hours; fuel level meter con- switch is in Welder tinues to display.

  • Page 195: Instrument Panel - Welder Cv Function

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM APPENDIX B: INSTRUMENT PANEL FUNCTIONS B.4.6 INSTRUMENT PANEL - WELDER CV FUNCTION WARNING Welder and DCcircuit charger are live. FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION DC Welder/Charger Hour meter constantly displays total hours; fuel level meter con- switch is in Welder tinues to display.

  • Page 196: Instrument Panel - Generator Off Function

    ® ® APPENDIX B: INSTRUMENT PANEL FUNCTIONS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM B.5.1 INSTRUMENT PANEL - GENERATOR OFF FUNCTION FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION Generator switch is in Hour meter constantly displays total hours; fuel level meter con- tinues to display.

  • Page 197: Instrument Panel - Generator On Function

    ® ® AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM APPENDIX B: INSTRUMENT PANEL FUNCTIONS B.5.2 INSTRUMENT PANEL - GENERATOR ON FUNCTION FUNCTION/ACTION SUSTAINED OR RESPONSE CONDITION Generator switch is in Hour meter constantly displays total hours; fuel level meter con- tinues to display.
  • Page 198 ® ® APPENDIX B: INSTRUMENT PANEL FUNCTIONS AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM BLANK PAGE PAGE - 180 090010-OP_r0...

  • Page 199: Appendix C: Maintenance And Service Log

    ® ® AIR N ARC 200 SERIES ALL-IN-ONE POWER SYSTEM APPENDIX C: MAINTENANCE AND SERVICE LOG APPENDIX C: MAINTENANCE AND SERVICE LOG C.1 GENERAL DESCRIPTION The maintenance and service log given in this appendix can be used to track and keep a record of the mainte- nance intervals of the machine, as well an any non-rou- tine repairs or changes made, throughout the productive life of the machine package.

  • Page 200: Maintenance And Service Log

    ® ® APPENDIX C: MAINTENANCE AND SERVICE LOG AIR N ARC 200 SERIES ALL-IN-ONE POWER SYSTEM C.2 MAINTENANCE AND SERVICE LOG 200 HOURS OR EIGHT MONTHS SERVICE POINTS Date of Purchase: Dates Completed & Parts Replaced: BREAK-IN PERIOD SERVICE POINTS Date Completed: 50 HOURS OR TWO MONTHS SERVICE POINTS Dates Completed:...
  • Page 201 ® ® AIR N ARC 200 SERIES ALL-IN-ONE POWER SYSTEM APPENDIX C: MAINTENANCE AND SERVICE LOG C.2 MAINTENANCE AND SERVICE LOG 200 HOURS OR EIGHT MONTHS SERVICE POINTS Date of Purchase: Dates Completed & Parts Replaced: BREAK-IN PERIOD SERVICE POINTS Date Completed: 50 HOURS OR TWO MONTHS SERVICE POINTS Dates Completed:...
  • Page 202 ® ® APPENDIX C: MAINTENANCE AND SERVICE LOG AIR N ARC 200 SERIES ALL-IN-ONE POWER SYSTEM BLANK PAGE PAGE - 184 090010-OP_r0...
  • Page 203 BLANK PAGE...
  • Page 204 Vanair Manufacturing, Inc. 10896 West 300 North Michigan City, IN 46360 Phone: (219) 879-5100 (800) 526-8817 Service Fax: (219) 879-5335 Parts Fax: (219) 879-5340 Sales Fax: (219) 879-5800 www.vanair.com Printed in the U.S.A. Specifications Subject to Change Without Prior Notice...

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