Vanair AIR N ARC RELIANT 150 Series Operations Manual & Parts List
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Vanair AIR N ARC RELIANT 150 Series Operations Manual & Parts List

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®
ALL-IN-ONE POWER SYSTEMS
WELDER • GENERATOR • AIR COMPRESSOR • BATTERY BOOSTER
OPERATION MANUAL & PARTS LIST
NOTE
NOTE
NOTE
Making unauthorized modifications to
Use only Genuine Vanair Parts.
the system components WILL VOID THE
Inspect and replace damaged
WARRANTY!
components before operation.
Substituting non-Vanair
Always inform Vanair Manufacturing,
components WILL VOID THE
Inc. before beginning any changes to the
COMPRESSOR WARRANTY!
Air N Arc system.
Read this manual before installing,
operating or servicing this
equipment. Failure to comply with
Vanair Manufacturing, Inc.
the operation and maintenance
10896 West 300 North
instructions in this manual WILL
Michigan City, IN 46360
VOID THE EQUIPMENT WARRANTY.
Phone: (219) 879-5100
(800) 526-8817
KEEP THE MANUAL
090051-OP_r0
Service Fax: (219) 879-5335
Effective Date:
Parts Fax: (219) 879-5340
WITH THE VEHICLE
2-2014
Sales Fax: (219) 879-5800
©2014 Vanair Manufacturing, Inc.
www.vanair.com
All rights reserved

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  • Page 1 WELDER • GENERATOR • AIR COMPRESSOR • BATTERY BOOSTER OPERATION MANUAL & PARTS LIST NOTE NOTE NOTE Making unauthorized modifications to Use only Genuine Vanair Parts. the system components WILL VOID THE Inspect and replace damaged WARRANTY! components before operation. Substituting non-Vanair...
  • Page 2 TO THE GREAT EXTENT PERMITTED BY APPLICABLE LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE Vanair must be noti ed in writing within thirty (30) days of any REMEDIES APPLICABLE TO THE VANAIR EQUIPMENT. IN NO such defect or failure. No warranty work or returns without prior EVENT SHALL VANAIR BECOME LIABLE FOR DIRECT, INDIRECT, authorization is allowed.

  • Page 3: Table Of Contents

    ENGINE EXHAUST GASES CAN KILL ......................6 1.5.6 ENCLOSED SPACES CAN CAUSE A BUILD-UP OF NOXIOUS FUMES AND OVERHEATING...... 6 1.5.7 BATTERY ACID CAN BURN SKIN AND EYES ....................6 Continued on next page... Vanair Manufacturing, Inc. PAGE - I 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 4 SECTION 3: INSTALLATION ..........13 MACHINE PACKAGE RECEIPT/INSPECTION ................13 MACHINE PACKAGE PREP ......................13 SERVICE BODY PREP ......................... 14 MACHINE PACKAGE MOUNTING ....................14 Continued on next page... Vanair Manufacturing, Inc. PAGE - II 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 5 EPLACING THE ENERATOR ERPENTINE RIVE 5.5.3 SERVICING THE FUSE ............................38 5.6 STORAGE AND INTERMITTENT USE .....................39 5.6.1 INTERMITTENT USE............................39 5.6.2 LONG TERM STORAGE............................. 39 Continued on next page... Vanair Manufacturing, Inc. PAGE - III 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 6 7.11A INSTALLATION AND DIMENSIONS - 10 GALLON TANK MOUNT ..........77 7.11B INSTALLATION AND DIMENSIONS - 30 GALLON TANK MOUNT..........78 7.11C INSTALLATION AND DIMENSIONS - SKID-MOUNT ..............79 7.12 HOSE INSTALLATION GUIDE...................... 80 Vanair Manufacturing, Inc. PAGE - IV 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 7: Warranty

    1. Locate the machine’s serial number: Authorization) number that will provide The machine package serial number plate is for the return of the item to Vanair for located inside the machine compartment on analysis and a final determination as to the floor near to the generator mounting the item’s warranty status.
  • Page 8 MAXIMUM PRE SSURE COMPRE SSOR INPUT RPM 260940 DESCRIPTION DESCRIPTION ENGINE SERIAL NUMER TAG MACHINE SERIAL PLATE / SERIAL NUMBER COMPRESSOR SERIAL NUMBER TAG Figure W-1: Machine Serial Number Location Vanair Manufacturing, Inc. PAGE - VI 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 9 Disposition of Goods , Notifications and deemed to be covered under warranty, Additional Notes , will be required. Vanair will issue credit to the customer. All parts eligible for warranty must have the Customers have 30 days after the RMA RMA number on the invoice at the time of number is issued to return the item.
  • Page 10 BLANK PAGE Vanair Manufacturing, Inc. PAGE - VIII 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 11: Section 1: Safety

    The electrode equipment damage or destructive work circuit malfunctions. electrically live whenever the output is on. The input Vanair Manufacturing, Inc. 090051-OP_r0 (FEB-2014) PAGE - 1 vanair.com • 800-526-8817...

  • Page 12: Fumes And Gases Can Be Hazardous

    If inside, ventilate the area and/or use local Frequently inspect input power cord for forced ventilation at the arc to remove damage or bare wiring and replace cord Vanair Manufacturing, Inc. 090051-OP_r0 (FEB-2014) PAGE - 2 vanair.com • 800-526-8817...

  • Page 13: Build Up Of Gas Can Injure Or Kill

    Do not weld where flying sparks can strike exhaust gases can build up flammable material. and machine can overheat, Protect yourself and others from flying causing fire. sparks and hot metal. Vanair Manufacturing, Inc. 090051-OP_r0 (FEB-2014) PAGE - 3 vanair.com • 800-526-8817...

  • Page 14: Flying Metal Can Injure Eyes

    Wear approved safety physical damage, slag, glasses with side shields even under your open flames, sparks, and welding helmet. arcs. Vanair Manufacturing, Inc. 090051-OP_r0 (FEB-2014) PAGE - 4 vanair.com • 800-526-8817...

  • Page 15: Engine Hazards

    Reinstall doors, panels, covers, or guards working on a battery. when servicing is finished and before starting engine. Do not use weld mode to charge batteries or jump start vehicles. Vanair Manufacturing, Inc. 090051-OP_r0 (FEB-2014) PAGE - 5 vanair.com • 800-526-8817...

  • Page 16: Hot Parts Can Cause Severe Burns

    Do not use in enclosed Do not tip battery. spaces where deadly Replace damaged battery. exhaust gases can build up and machine can overheat, Flush eyes skin causing fire. immediately with water. Vanair Manufacturing, Inc. 090051-OP_r0 (FEB-2014) PAGE - 6 vanair.com • 800-526-8817...

  • Page 17: Compressed Air Can Cause Injury

    Shape tungsten electrode 1.6.7 READ INSTRUCTIONS only on grinder with proper guards in a safe location Read Owner’s Manual wearing proper face, hand, before using or servicing and body protection. unit. Vanair Manufacturing, Inc. 090051-OP_r0 (FEB-2014) PAGE - 7 vanair.com • 800-526-8817...

  • Page 18: Overuse Can Cause Overheating

    Be sure this welding machine is installed and according to this manual grounded according to this manual. and the engine/air compressor (if applicable) manuals. If interference still occurs, take extra measures such as moving the welding Vanair Manufacturing, Inc. 090051-OP_r0 (FEB-2014) PAGE - 8 vanair.com • 800-526-8817...

  • Page 19: California Proposition 65 Warnings

    Quincy, MA 02269-9101 (phone: 617-770- committee of the National Research Council 3000, website: www.nfpa.org concluded that: “The body of evidence, in the www.sparky.org). committee’s judgment, Vanair Manufacturing, Inc. 090051-OP_r0 (FEB-2014) PAGE - 9 vanair.com • 800-526-8817...

  • Page 20: Safety Decals

    About Pacemakers: Vanair encourages recycling when allowed. Pacemaker wearers should consult their For additional information, consult the fluid doctor before welding or going near welding container.

  • Page 21: Section 2: Specifications

    Always use the sight glass level to verify oil fill; for system oil change, run compressor momentarily to distribute oil, then check level again. Do not overfill compressor. Vanair Manufacturing, Inc. PAGE - 11 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 22 TABLE 2B: SPECIFICATIONS -— UNIT WEIGHT AND DIMENSIONS Dimensions (Package) Length (in) Width (in) Height (in) Weight (lb) (wet) Skid-Mount 50.34 18.20 24.24 Tank-Mount, 30 Gallon 50.74 19.00 40.75 Tank-Mount, 10-Gallon 50.50 21.00 30.25 Vanair Manufacturing, Inc. PAGE - 12 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 23: Section 3: Installation

    Contact exposure to water or moisture will be Vanair Manufacturing., Inc. to report missing most minimized. items, incorrect part number, or other discrepancies: NOTE Vanair Manufacturing, Inc.

  • Page 24: Service Body Prep

    Vanair Manufacturing, Inc. PAGE - 14 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 25 ® AIR N ARC 150 SERIES SECTION 3: INSTALLATION NOTES Vanair Manufacturing, Inc. PAGE - 15 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 26 Not shown— Air reservior tanks contain relief valves: consult Section 7.8A for 10 gallon model tank valve location, and Section 7.8B for 30 gallon tank model valve location. Figure 4-1: Main Machine Component Locations Vanair Manufacturing, Inc. PAGE - 16 090051-OP_r0 (FEB-2014)

  • Page 27: Section 4: Operation

    WARNING Follow all applicable safety recommendations as outlined in Section All machine package maximum 1: Safety of this manual. operation angles of tilt are fifteen degrees (15°). Vanair Manufacturing, Inc. PAGE - 17 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 28: Engine Start-Up

    ] until the when operating and servicing engine starts (when the switch is let equipment. Some surfaces and go, it will revert back to ON components may be hot. position). Vanair Manufacturing, Inc. PAGE - 18 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 29: Engine Throttle Control Functions

    ® AIR N ARC 150 SERIES SECTION 4: OPERATION Vanair Manufacturing, Inc. recommends that should start at idle speed the next the following procedure is used for routine time it is started. shutdowns in order to keep the system in...

  • Page 30: Operating The Welder

    TABLE 4B: ELECTRODE SPECIFICATIONS METAL THICKNESS ELECTRODE SIZE WELDING AMPERES 1/16-1/8 3/32 50-90 1/8-1/4 90-140 1/4-3/8 5/32 120-180 3/8-1/2 3/16 150-230 Vanair Manufacturing, Inc. PAGE - 20 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 31: Operating The Generator

    Boost Button for the motors and extension cords, check the welder to function, during boost mode. desired power tool, motor or extension cord manufacturer’s specifications. Vanair Manufacturing, Inc. PAGE - 21 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 32: Operating The Air Compressor

    Run machine with no load at idle speed to signal to the unload valves, allowing the warm up the machine. Refer to Figure 4.3, compressor to start pumping air to the tank. [A2]. Vanair Manufacturing, Inc. PAGE - 22 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 33: Engine Operation

    -55°F. In below zero temperatures, a fuel line deicer product may need to be used. Drain the moisture from the tank when it is warm from extended operation. Vanair Manufacturing, Inc. PAGE - 23 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 34 ® SECTION 4: OPERATION AIR N ARC 150 SERIES BLANK PAGE Vanair Manufacturing, Inc. PAGE - 24 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 35: Section 5: Maintenance

    Vanair especially requires that a consistent service regimen be established for engine oil WARNING changes, and engine and compressor air filter servicing. The following schedule is...
  • Page 36 ® SECTION 5: MAINTENANCE AIR N ARC 150 SERIES Vanair Manufacturing, Inc. PAGE - 26 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 37 ® AIR N ARC 150 SERIES SECTION 5: MAINTENANCE Vanair Manufacturing, Inc. PAGE - 27 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 38 ® SECTION 5: MAINTENANCE AIR N ARC 150 SERIES Vanair Manufacturing, Inc. PAGE - 28 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 39 ® AIR N ARC 150 SERIES SECTION 5: MAINTENANCE Vanair Manufacturing, Inc. PAGE - 29 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 40 ® SECTION 5: MAINTENANCE AIR N ARC 150 SERIES Vanair Manufacturing, Inc. PAGE - 30 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 41: Replacement Parts

    Vanair Parts system before performing maintenance Department directly. on any components. Vanair Manufacturing, Inc. 10896 West 300 North WARNING Michigan City, IN 46360 Before performing maintenance or repair Phone: (219) 879-5100 operations on the machine, ensure that (800) 526-8817 all power has been removed and locked out to prevent accidental start-up.

  • Page 42: Adjusting The Engine Speed

    Proper tension on v-belt to drive the generator system. Refer to a poly link v-belt is 3/8” to 1/2” give. Consult Section 7.5, Belt Guard Assembly (parts Vanair Manufacturing, Inc. PAGE - 32 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 43: Compressor Belt Sizing

    MOTOR SHEAVE will be slipping and result in an unstable OPTIMAL TENSION RANGE: 3/8-1/2 INCH speed, overheating of the belt, and high amp draw. Figure 5-1: Compressor Belt Deflection Test Vanair Manufacturing, Inc. PAGE - 33 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 44: Compressor Belt Link Disengagement

    6. Use a marker to place an [C] while pulling up on the link’s identifying mark where the end [D]. excess link begins. Vanair Manufacturing, Inc. PAGE - 34 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 45: Compressor Belt Assembly

    1. Make certain that the belt is sized correctly before setting it into 3. Simultaneously with Step #2 place on the pulleys. Consult above, push on link end [B] with Vanair Manufacturing, Inc. PAGE - 35 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 46 Run belt point in the same direction as the around the proper belt groove on Vanair Manufacturing, Inc. PAGE - 36 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 47: Re-Tensioning Or Replacing The Generator Serpentine Belt

    Figure 5-7. Once the generator drive position of the idler sheave belt is established onto the engine, generator assembly, and checked. and idler pulleys the spring tensioner on the Vanair Manufacturing, Inc. PAGE - 37 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 48: Servicing The Fuse

    Section 5.5.2.2, supply stores, hardware stores, etc. Refer to Replacing the Belt Guard the following procedure to change the fuse: Shield. Vanair Manufacturing, Inc. PAGE - 38 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 49: Storage And Intermittent Use

    3. Remove the blown fuse [E], and replace with new fuse. 4. Replace the fuse housing cap to secure the fuse. Vanair Manufacturing, Inc. PAGE - 39 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 50 ® SECTION 5: MAINTENANCE AIR N ARC 150 SERIES BLANK PAGE Vanair Manufacturing, Inc. PAGE - 40 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 51: Section 6: Troubleshooting

    All available data concerning your local dealer or the Vanair Service the trouble should be systematically ana- Department. lyzed before undertaking any repairs or component replacement.

  • Page 52: Troubleshooting Guide

    Check throttle solenoid. Replace if Engine does not speed up necessary. Check throttle relay; replace if necessary. Governor stuck Free governor and lubricate if necessary. Continued on next page Vanair Manufacturing, Inc. PAGE - 42 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 53 Drain and replace fuel supply. Wrong fuel type fill Use only gasoline—do not use E85, etc. Refer to Engine Owner’s Manual for information on engine fuel type to use. Continued on next page Vanair Manufacturing, Inc. PAGE - 43 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 54 Check for obstructions (frame, body, etc.) of air filter vents. Replace air filter if necessary. Defective engine oil pressure switch Replace engine oil pressure switch. Refer to the Engine Owner’s Manual. Continued on next page Vanair Manufacturing, Inc. PAGE - 44 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 55 Faulty throttle solenoid Check throttle solenoid; replace if necessary. Check throttle relay; replace if necessary. Drain cock open Close drain cock. Loose tubes or fittings Tighten fittings. Continued on next page Vanair Manufacturing, Inc. PAGE - 45 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 56 (DO NOT use wire cutters: use a loom cut- ting tool or a clean, sharp razor blade). Pressure settings may need to be reset. Pilot valve out of adjustment or malfunctioning Continued on next page Vanair Manufacturing, Inc. PAGE - 46 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 57 Compressor operating outside in cold Provide adequate protection against conditions or inlet filter not protected extreme weather conditions. against weather. Continued on next page Vanair Manufacturing, Inc. PAGE - 47 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 58 Piston rings not seated Ample time not allowed for new rings to Allow 100 hours of normal operation for new seat rings to seat. Continued on next page Vanair Manufacturing, Inc. PAGE - 48 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 59 Carefully wipe off any contaminants to receptacle connectors before re-connecting. Replace any worn or damaged cables or receptacles. Contact the Vanair Service Department if behavior persists. Welding function is not drawing enough If running more than one function operating power simultaneously, turn off competing function.
  • Page 60 ® SECTION 6: TROUBLESHOOTING AIR N ARC 150 SERIES BLANK PAGE Vanair Manufacturing, Inc. PAGE - 50 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 61: Section 7: Illustrated Parts List

    COMPRESSOR INPUT RPM 260940 NOTE When contacting the Service Department, please have machine serial number on hand to quickly expedite service. Figure 7-1: Machine Package Serial Number Plate Location Vanair Manufacturing, Inc. PAGE - 51 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 62 For information on storing the machine package for periods of non-use, consult Section 5.6.2, Long Term Storage. Vanair Manufacturing, Inc. PAGE - 52 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 63 ® AIR N ARC 150 SERIES SECTION 7: ILLUSTRATED PARTS LIST NOTES Vanair Manufacturing, Inc. PAGE - 53 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 64: Air Compressor

    ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.2 COMPRESSOR PA6010076-001_r3 Vanair Manufacturing, Inc. PAGE - 54 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 65 SCREW, SER WASH 3/8-16 x 1.25 829706-125 COMPRESSOR, AIR , 3 CYL CM271646 FILTER, AIR ASSEMBILY CM271646-01 OIL, HYD ISO68 SE99966 1 QT PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. Vanair Manufacturing, Inc. PAGE - 55 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 66: A Frame Assembly (All 10 Gallon Model Options)

    7.3A FRAME ASSEMBLY ( GALLON MODEL OPTIONS PA6030070ID_r1 7.3B FRAME ASSEMBLY ( GALLON MODEL OPTIONS Note I. PA6030045ID_r0 7.3C FRAME ASSEMBLY ( ALL SKID MOUNT MODEL OPTIONS Note I. PA6030046ID_r0 Vanair Manufacturing, Inc. PAGE - 56 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 67 SCREW, SER WASH 3/4-16 x 1 FA86645 GROMMET, BLACK RUBBER, 2.25ID PR52720 GROMMET, BLACK RUBBER, 2.25ID PR74492 NOTE: Drawing may not depict actual part shape. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. Vanair Manufacturing, Inc. PAGE - 57 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 68: Engine And Drive Parts (1 Of 2)

    ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.4 ENGINE AND DRIVE PARTS (1 PA6100026-01ID_r2(1of2) Vanair Manufacturing, Inc. PAGE - 58 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 69 SCREW, SLT WSH HD 8-32 x 1/4 LG. FA271932 PUSH NUT, SPRING STEEL FA272400 NUT, LOCK, M6 x 1.0 PITCH FA55272 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. Vanair Manufacturing, Inc. PAGE - 59 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 70: Engine And Drive Parts (2 Of 2)

    ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.4 ENGINE AND DRIVE PARTS (2 PA6100026-01ID_r2(2of2) Vanair Manufacturing, Inc. PAGE - 60 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 71 SCREW, SLT WSH HD 8-32 x 1/4 LG. FA271932 PUSH NUT, SPRING STEEL FA272400 NUT, LOCK, M6 x 1.0 PITCH FA55272 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. Vanair Manufacturing, Inc. PAGE - 61 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 72: Belt Guard Assembly

    ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.5 BELT GUARD ASSEMBLY PA6030040ID-001_r1 Vanair Manufacturing, Inc. PAGE - 62 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 73 MOUNT, SHIELD A12291P DAMPENER, COMPRESSOR BELT A1270908 SHIELD, BELT COMPRESSOR A1272008 MOUNT, BELT SHIELD A14163P SHIELD BELT BACK, HONDA A18714P PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. Vanair Manufacturing, Inc. PAGE - 63 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 74: Electrical System

    ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.6 ELECTRICAL SYSTEM PA6060017ID_r0 Vanair Manufacturing, Inc. PAGE - 64 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 75 SHIELD, GENERATOR PRO AND CONTRACTOR A14099P MOUNT, REAR GENERATOR A15865P MOUNT, BATTERY INDUSTRIAL, PRO A16270P BATTERY TRAY A16915P Continued on page 75 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. Vanair Manufacturing, Inc. PAGE - 65 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 76 ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.6 ELECTRICAL SYSTEM (CONTINUED) PA6060017ID_r0 Vanair Manufacturing, Inc. PAGE - 66 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 77 GROMMET, BLACK RUBBER, .875ID PR22730 PLUG, 1/2, PUSH IN, BLACK PLASTIC PR47974 SWITCH BOOT, TOGGLE, WEATHER PROOF PR77230 BOOT, BREAKER, PANEL MOUNT PR81817 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. Vanair Manufacturing, Inc. PAGE - 67 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 78: Control Assembly (30 Gallon And Skid-Mount Remote Options)

    ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.7 CONTROL ASSEMBLY (30 GALLON AND SKID-MOUNT REMOTE OPTIONS) PA6120083ID_r2 Vanair Manufacturing, Inc. PAGE - 68 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 79 TEE, MALE STREET 1/8 x 1/8 x 1/8 FI31152 PIPE BRASS, BULKHEAD 1/4 NPT FI45068 PIPE, BUSHING, REDUCING, 1/4 M FI54915 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. Vanair Manufacturing, Inc. PAGE - 69 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 80: A Air Tank (All 10 Gallon Model Options)

    ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.8A AIR TANK ( GALLON MODEL OPTIONS PA6030070_r1 Vanair Manufacturing, Inc. PAGE - 70 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 81 PR22730 GROMMET, BLACK RUBBER, 2.25ID PR74492 HOSE, AIR DISCHARGE HIGH TEMP TU272986-01 TUBE, HEAD UNLOADER ANA 150 TWIN TANK TU272987 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. Vanair Manufacturing, Inc. PAGE - 71 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 82: B Air Tank (All 30 Gallon Model Options)

    ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.8B AIR TANK ( GALLON MODEL OPTIONS PA89907_r1 Vanair Manufacturing, Inc. PAGE - 72 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 83 VALVE, RELIEF 150 PSI 1/4 NPT MALE CO93614 TEE, BRASS BRANCH TEE 1/4" NPT FI41491 VALVE, PETCOCK VALVE, 1/4 NPT FI74953 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. Vanair Manufacturing, Inc. PAGE - 73 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 84: Decal Locations

    ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.9 DECAL LOCATIONS A XXX WARNING: CIRCUITS ARE ALWAYS HOT! NOTICE: GENERATOR SWITCH SERVES ONLY AS ATHROTTLE CONTROL. Vanair Manufacturing, Inc. PAGE - 74 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 85 150 SERIES SECTION 7: ILLUSTRATED PARTS LIST 7.9 DECAL LOCATIONS ITEM DESCRIPTION PART NUMBER DECAL, NO E85 GAS CAP DL270183 DECAL, VANAIR LOGO CONTACT INFO DL269675 DECAL, POWERTWIST BELT INFO DL269690 DECAL, NOTICE SWITCHES DL273256 DECAL, CAUTION WARNING DL270120 DECAL, MAIN LOGO WHITE...

  • Page 86: Wiring Diagram

    ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.10 WIRING DIAGRAM ID272566_r0 Vanair Manufacturing, Inc. PAGE - 76 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 87: A Installation And Dimensions - 10 Gallon Tank Mount

    ® AIR N ARC 150 SERIES SECTION 7: ILLUSTRATED PARTS LIST 7.11A INSTALLATION AND DIMENSIONS - 10 GALLON TANK MOUNT 050705-002_r0 Vanair Manufacturing, Inc. PAGE - 77 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 88: B Installation And Dimensions - 30 Gallon Tank Mount

    ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES 7.11B INSTALLATION AND DIMENSIONS - 30 GALLON TANK MOUNT 050706-001_r0 Vanair Manufacturing, Inc. PAGE - 78 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 89: C Installation And Dimensions - Skid-Mount

    ® AIR N ARC 150 SERIES SECTION 7: ILLUSTRATED PARTS LIST 7.11C INSTALLATION AND DIMENSIONS - SKID-MOUNT 050707-001_r0 Vanair Manufacturing, Inc. PAGE - 79 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...

  • Page 90: Hose Installation Guide

    6. When properly routing, use clamps to secure are not part of the flexible portion. Allow the hose in its proper position. ample free length for flexing. Vanair Manufacturing, Inc. PAGE - 80 090051-OP_r0 (FEB-2014) vanair.com • 800-526-8817...
  • Page 91 BLANK PAGE...
  • Page 92 Vanair Manufacturing, Inc. 10896 West 300 North Michigan City, IN 46360 Phone: (219) 879-5100 (800) 526-8817 Service Fax: (219) 879-5335 Parts Fax: (219) 879-5340 Sales Fax: (219) 879-5800 www.vanair.com Printed in the U.S.A. Specifications Subject to Change Without Prior Notice...

This manual is also suitable for:

Air n arc powerflex 150 seriesAir n arc pro 150 seriesAir n arc contractor 150 seriesAir n arc viper 150 seriesAir n arc fst 150 series

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