Kodak X-Omat 270 RA PROCESSOR Service Manual
Hide thumbs
Also See for X-Omat 270 RA PROCESSOR:
- Service manual (98 pages) ,
- Installation instructions manual (34 pages)
Related Manuals for Kodak X-Omat 270 RA PROCESSOR
Summary of Contents for Kodak X-Omat 270 RA PROCESSOR
- Page 1 Publication No. SM3058-3 May 1996 Supersedes SM3058-3 3/94 SERVICE MANUAL for the Kodak X-Omat 270 RA PROCESSOR in a Kodak X-Omat MULTILOADER 300 H104_0192DA HEALTH IMAGING © Eastman Kodak Company...
- Page 2 Kodak’s negligence or other fault. This equipment includes parts and assemblies sensitive to damage from electrostatic discharge.
-
Page 3: Table Of Contents
Table of Contents Description Page Service Overview ............Special Tools . -
Page 4: Service Overview
• Repair static-sensitive components at an ESD-protected work station or use a portable grounding mat. For help in setting up an ESD-protected work station, contact your Kodak representative. • When moving static-sensitive components from one area to another, insert and transport the components in ESD-protective packaging. -
Page 5: Processor Overview
Service Overview Processor Overview Identifying and Removing the COVERS and PANELS Before you do most of the procedures in this service manual, you must remove certain PANELS or COVERS from the PROCESSOR. NON-DRIVE SIDE SAFETY COVER WET SECTION COVER DRIVE SIDE SAFETY COVER FEED END SAFETY COVER... -
Page 6: De-Energizing And Energizing The Processor
SERVICE MANUAL De-energizing and Energizing the PROCESSOR Warning Dangerous Voltage. Before you replace electrical components, move the main wall CIRCUIT BREAKER to “OFF”. Lock the wall CIRCUIT BREAKER and attach a MAGNETIC POWER WARNING SIGN TL-1926 to warn others not to energize the PROCESSOR while you are performing service. -
Page 7: Draining And Filling The Tanks
Service Overview SPLASH GUARD Caution When you remove or install the RACKS, use the techniques listed below: • Do not allow the fixer solution to contaminate the developer solution. • Install the SPLASH GUARD between the DEVELOPER TANK and the FIXER TANK when you remove the DEVELOPER RACK. -
Page 8: Roller Transport
SERVICE MANUAL Section 2: ROLLER TRANSPORT Adjusting the Squareness of the RACKS DETECTOR DEVELOPER/FIXER or CROSSOVER FIXER/WASH CROSSOVER SIDE film GUIDE travel PLATE SHOE H104_0137BCB H104_0137BA 2 SIDEPLATES [1] Place the RACK on a smooth, flat surface. [2] Check whether the SIDEPLATES of the RACK touch the flat surface evenly. -
Page 9: Main Drive
MAIN DRIVE Section 3: MAIN DRIVE Removing the DRIVE SHAFT, DRIVE CHAIN, DRIVE MOTOR, WORM GEARS, and DRIVE SHAFT BEARINGS DRIVE MOTOR DRIVE DRIVE DRIVE CHAIN BOLT (4) CHAIN MOTOR COVER GEAR CABLE SHIELD WASHER CONNECTOR CONNECTOR P/J 22 LOCK WASHER MOTOR SPROCKET... - Page 10 SERVICE MANUAL [5] Remove from the DRYER END of the DRIVE FEED END WORM SHAFT the: GEAR (7) PUNCH • SPROCKET PIN and SPROCKET • 2 THRUST WASHERS DRIVE • THRUST BEARING SHAFT • BEARING RETAINER and BEARING • BEARING MOUNT SPROCKET •...
-
Page 11: Adjusting The Tension On The Drive Chain
MAIN DRIVE Adjusting the Tension on the DRIVE CHAIN [1] De-energize the PROCESSOR. [2] Remove the DRIVE CHAIN COVER. [3] Loosen the 4 DRIVE MOTOR BOLTS from the MOTOR BRACKET. [4] Press down on the DRIVE MOTOR to tighten the ⁄... -
Page 12: Dryer Assembly
SERVICE MANUAL Section 4: DRYER ASSEMBLY Removing the DRYER OVER-TEMPERATURE THERMOSTAT or the DRYER THERMISTOR Important The DRYER OVER-TEMPERATURE THERMOSTAT does not automatically reset after an over-temperature condition. To reset the DRYER OVER-TEMPERATURE THERMOSTAT manually, press the RESET BUTTON. [1] De-energize the PROCESSOR. [2] See the illustrations below to remove the desired component. -
Page 13: Removing The Dryer Heater Hr3, Dryer Blower, Or
DRYER ASSEMBLY Removing the DRYER HEATER HR3, DRYER BLOWER, or AIRFLOW SWITCH [1] De-energize the PROCESSOR. [2] See the illustration to remove the desired component. Note The AIRFLOW SWITCH snaps into the SWITCH BRACKET. It is not necessary to remove the SWITCH BRACKET. -
Page 14: Plumbing
SERVICE MANUAL Section 5: Plumbing General Information Important • When you disconnect plumbing connections, use CLAMP TL-2170 to stop the flow of solution in the HOSES. If you use CLAMP TL-2170, in most CLAMP cases, you will not need to drain the TANK. TL-2170 •... -
Page 15: Removing The Developer Or Fixer Heater And Thermistor
Plumbing Removing the DEVELOPER or FIXER HEATER and THERMISTOR RECIRCULATION INPUT Important DEVELOPER THERMISTOR • When you install the HEATERS or DEVELOPER HEATER THERMISTORS, do not overtighten the parts. • Use only SEALANT TL-3230 when you install the HEATERS or THERMISTORS into the THERMOWELL. -
Page 16: Removing The Developer Cooling Solenoid L2
SERVICE MANUAL Removing the DEVELOPER COOLING SOLENOID L2 COOLING SOLENOID H104_0579BCA H104_0579BA [1] See the illustration to remove the SOLENOID. Caution When you install the new SOLENOID: • install the SOLENOID so that the A is at the top and the C is at the bottom. •... -
Page 17: Removing The Poppet Valves From The Replenishment Pumps
Plumbing Removing the POPPET VALVES from the REPLENISHMENT PUMPS Important • Observe the direction of the POPPET VALVES and the location of the O-RINGS before you remove them. • For easier access to the POPPET VALVES, you may want to remove the REPLENISHMENT PUMP. FITTING (2) O-RING (2) POPPET VALVE (2) -
Page 18: Electrical
SERVICE MANUAL Section 6: Electrical Removing the AUTOTRANSFORMER T1 or EMI LINE FILTER [1] De-energize the PROCESSOR. [2] For easier access, remove the BACK ACCESS PANEL and the MULTILOADER BULKHEAD PANEL. [3] For more play in the HOSES, place the MULTILOADER BULKHEAD PANEL inside the MULTILOADER. -
Page 19: Removing The 500 Circuit Board, The Microprocessor
Electrical Removing the 500 CIRCUIT BOARD, the Microprocessor Possible damage from electrostatic discharge. 500 CIRCUIT BATTERY BOARD SCREW (8) CONNECTOR (9) EEPROM ELECTRICAL H104_0500HCA H104_0500HA COVER [1] De-energize the PROCESSOR. [2] Using EXTRACTION TOOL TL-4430, remove and transfer the 4 PROMS/EEPROMS U17, U18, U19, and U20 from the existing 500 CIRCUIT BOARD: (a) Move the 4 PROMS/EEPROMS U17, U18,... - Page 20 SERVICE MANUAL [5] Check the positions of the SWITCHES and the JUMPERS: Position Installation S1 Switch All positions off Jumper E1 Jumper Pins 1 and 2 Jumper E2 Jumper Pins 1 and 2 Jumper E3 None Jumper E4 None Jumper E5 None [6] Install the new 500 CIRCUIT BOARD.
-
Page 21: Removing A Solid State Relay
Electrical Removing a SOLID STATE RELAY Possible damage from electrostatic discharge. RELAY COVER SCREW (2) SPACER (2) ELECTRICAL SCREW (4) SOLID STATE RELAY MOUNTING COVER H104_0591HCA SCREW (2) H104_0591HA [1] De-energize the PROCESSOR. [2] Record the 4 wire positions on the SOLID STATE RELAY that you want to remove. [3] Apply THERMAL GREASE TL-2324 under the new SOLID STATE RELAY. -
Page 22: Removing The Drive Motor Controller A2
SERVICE MANUAL Removing the DRIVE MOTOR CONTROLLER A2 DRIVE MOTOR CONTROLLER Possible damage from electrostatic discharge. [1] De-energize the PROCESSOR. [2] See the illustration at the left to remove the DRIVE MOTOR CONTROLLER. [3] See the illustration below for the correct wire connections. -
Page 23: Removing The Level Sensor Housing And The Level Sensor Probes
Electrical Removing the LEVEL SENSOR HOUSING and the LEVEL SENSOR PROBES REPLENISHER HOSE GASKET SIDE WASHER MANDREL ASSEMBLY SCREW SCREW LEVEL SENSOR HOUSING CLIP TANK LEVEL SENSOR PROBE PROBE H104_0254ACA H127_0153ACA WIRE PROBE SCREW H127_0153AA H104_0254AA Note Corrosion deposits on the LEVEL SENSOR parts Possible damage from electrostatic discharge. -
Page 24: Checking The Detector Switches
SERVICE MANUAL Checking the DETECTOR SWITCHES [1] Check that all film is removed from between the ENTRANCE DETECTOR ROLLERS. [2] Connect the PORTABLE COMPUTER to the 15-PIN DIAGNOSTIC CONNECTOR on the ELECTRICAL BOX. Note See the User Instructions, Publication Part No. 699614, for the operation of the diagnostic procedures. [3] Enter the “SPECIFIC TEST MODE”... -
Page 25: Adjusting The Film Detector Switches
Electrical Adjusting the Film DETECTOR SWITCHES Important Do all 3 adjustments to the DETECTOR SWITCHES. ACTUATOR SCREW H104_0376BCA H104_0376BA [1] Check that the drive side ACTUATOR on the DETECTOR CROSSOVER is in the “IN” position. See the figure. If the ACTUATOR is in the “OUT” position do the following steps: (a) Loosen the SCREW. -
Page 26: Adjusting The Detector Switches Up And Down
SERVICE MANUAL Adjusting the DETECTOR SWITCHES Up and Down Important • Be sure that the DETECTOR ROLLER moves freely up and down. • Before you can adjust the height of the drive or non-drive side DETECTOR SWITCH, both DETECTOR SWITCHES must be moved to the highest position because the diagnostic routine sees the SWITCHES in parallel. - Page 27 Electrical FILM STRIP 2.5 cm (1 in.) ENTRANCE DETECTOR Drive H104_0577BCA H104_0577BC ROLLER Side [6] Adjust the drive side DETECTOR SWITCH. (a) the top ENTRANCE DETECTOR ROLLER, and insert the 2.5 cm (1 in.) FILM STRIP between the ENTRANCE DETECTOR ROLLERS on the drive side of the PROCESSOR. (b) Slowly, move the DETECTOR SWITCH BRACKET down until the PORTABLE COMPUTER displays a “Film detected”...
-
Page 28: Preventive Maintenance
SERVICE MANUAL Section 7: Preventive Maintenance Weekly Preventive Maintenance Important The operator of the PROCESSOR should perform the weekly preventive maintenance procedures in this section. WET SECTION COVER 2 EVAPORATION COVERS WATER RESERVOIR DETECTOR CROSSOVER DEVELOPER RACK DEVELOPER/FIXER WATER DISCONNECT CROSSOVER FIXER/ FIXER... -
Page 29: Monthly Preventive Maintenance
Preventive Maintenance [12] Connect the WATER RESERVOIR or YOKE to the CROSSOVERS. [13] Check that the WATER DISCONNECT is positioned correctly. [14] Install the following parts. Check that each assembly seats firmly. a. EVAPORATION COVERS b. WET SECTION COVER [15] Energize the PROCESSOR. [16] Process a test film and check for correct operation of the PROCESSOR. - Page 30 SERVICE MANUAL [8] On all RACKS, check that: (a) all ROLLERS rotate freely (b) the ROLLERS are clean and smooth (c) the GEARS do not have excessive wear (d) the BEARINGS do not have excessive wear (e) the E-RINGS and SPRINGS are not broken, missing, or corroded [9] If necessary, install new parts.
-
Page 31: Month Preventive Maintenance
[6] Clean the DEVELOPER RACK and the DEVELOPER TANK with Kodak DEVELOPER SYSTEM CLEANER AND NEUTRALIZER, CAT No. 843 4615. [7] Clean the FIXER RACK, the WASH RACK, and the FIXER TANK with Kodak FIXER/WASH SYSTEM CLEANER, CAT No. 139 5110. - Page 32 SERVICE MANUAL [10] Rinse the following parts with warm water, 44°C (110°F) or less. Wipe the ROLLERS and the GUIDE SHOES with a soft, synthetic sponge. a. CROSSOVERS b. EVAPORATION COVERS c. WET SECTION COVER Note If necessary, you may use DEVELOPER SYSTEM CLEANER AND NEUTRALIZER on the DEVELOPER/ FIXER CROSSOVER and FIXER/WASH SYSTEM CLEANER on the FIXER/WASH CROSSOVER.
- Page 33 Preventive Maintenance Caution • Any obstruction such as biological growth, small bends, or an upward sloping WASH DRAIN HOSE can cause wash water to return to the WASH TANK causing an overflow of water and damage to the ELECTRICAL BOX. •...
-
Page 34: Preventive Maintenance Schedule
The 3 month schedule is a guideline for sites maintenance procedures is recommended to adhering to the site specifications issued by ensure the optimum reliability of the Kodak. Actual usage and site characteristics may PROCESSOR. require shorter intervals between maintenance. May 1996 – SM3058-3... -
Page 35: Publication History
Publication History Section 8: Publication History Affected Print Date Pub. No. Pages File Name Notes March 1994 SM3058-3 3058sm_d.txt First Printing May 1996 SM3058-3 sm3058_3.book FRAME Conversion and Update (.1 through .8) SM3058-3 – May 1996... - Page 36 Kodak and X-Omat are trademarks. HEALTH SCIENCES DIVISION sm3058_3.8 EASTMAN KODAK COMPANY ROCHESTER, N.Y. 14650 Printed In USA...