Installation - 2.5L; Installation - 3.3/3.8L; Installation - 3.5L; Generator Decoupler Pulley - Chrysler Dodge Caravan 2002 Manual

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8Fa - 28
CHARGING
GENERATOR (Continued)
(5) Connect the push-in field wire connector to
back of generator.
(6) Install the EVAP Purge solenoid to its bracket.
(7) Install the Air Box, refer to the Engine/Air
Cleaner for more information.
(8) Connect the Inlet Air Temperature sensor.
(9) Connect battery negative cable.

INSTALLATION - 2.5L

(1) Install generator.
(2) Install the 2 lower mounting Bolts (Fig. 8).
(3) Install the Air Cleaner Box (Fig. 7).
(4) Install the upper support bracket (Fig. 6).
(5) Install the wiring harness on upper generator
bracket (Fig. 6).
(6) Connect the field connection (Fig. 5).
(7) Connect the generator battery connection (Fig.
5).
(8) Raise vehicle and support.
(9) Install the generator drive belt (Fig. 4).
(10) Install the right front splash shield (Fig. 3).
(11) Lower vehicle.
(12) Install the engine cover (Fig. 2).
(13) Connect the negative battery cable (Fig. 1).

INSTALLATION - 3.3/3.8L

(1) Roll and place generator in position on vehicle
(Fig. 10).
(2) Install upper bolts to hold generator in place.
(3) Lubricate the o-ring. Install oil dip stick tube.
(4) Install the upper oil dip stick tube bolt.
(5) Place B+ terminal in position on generator.
(6) Install nut to hold B+ wire terminal to back of
generator.
(7) Connect the push-in field wire connector into
back of generator.
(8) Raise vehicle and support.
(9) Install the lower mounting bolt and tighten.
(10) Install the lower oil dip stick tube bolt and
tighten (Fig. 9).
(11) Install accessory drive belt, refer to the Cool-
ing System section for proper procedures.
(12) Install the right front lower splash shield.
(13) Lower vehicle.
(14) Install wiring harness to the oil dip stick tube
(15) Connect battery negative cable.
(16) Verify generator output rate.

INSTALLATION - 3.5L

(1) Install generator (Fig. 16) and the 3 mounting
bolts and tighten.
(2) Connect the generator positive battery cable
(Fig. 15).
(3) Connect the field connector and lock the con-
nector (Fig. 15).
(4) Install the axle shaft to the transmission.
(5) Install axle to steering knuckle (Fig. 13).
(6) Install the 2 upper clevies bolts and tighten,
refer to the Suspension section.
(7) Install axle nut and tighten, refer to the Differ-
ential and Driveline section.
(8) Relocate the ABS sensor wiring to bracket (Fig.
12).
(9) Install the accessory drive belt (Fig. 14), refer
to the Cooling section.
(10) Install the right front splash shield.
(11) Install the right front tire, refer to the Wheels
and Tires section.
(12) Lower vehicle.
(13) Connect the negative battery cable.
GENERATOR DECOUPLER
PULLEY
DESCRIPTION
The Generator Decoupler is a one way clutch (Fig.
17). It is attached to the generator and replaces the
standard pulley. It is a non-serviceable item and is to
be replaced as an assembly. It is a dry operation (no
grease or lubricants). The operation of it is not tem-
perature sensitive and has a low sensitivity to elec-
trical load.
Fig. 17 GENERATOR DECOUPLER 3.3/3.8L
OPERATION
The generator decoupler is a one way clutch and
should be replaced as an assembly. It is designed to
help reduce belt tension fluctuation, reduce fatigue
loads, improve belt life, reduce hubloads on compo-
nents, and reduce noise.
RG

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