Brakes - Base; Description; Description - Base Brakes; Description - Base Brakes (Export) - Chrysler Dodge Caravan 2002 Manual

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REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
. . . . . . . . . . . . . . . . . . . . . . . . . 64
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
. . . . . . . . . . . . . . . . . . . . . . . . . . 65
. . . . . . . . . . . . . . . . . . . . . . . . . 65
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 65
. . . . . . . . . . . . . . . . . . . . . . . . . . . 66
RELEASE . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
(FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
(INTERMEDIATE) . . . . . . . . . . . . . . . . . . . . . . 68
(RIGHT REAR) . . . . . . . . . . . . . . . . . . . . . . . . 69
REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

BRAKES - BASE

DESCRIPTION

DESCRIPTION - BASE BRAKES

The base brake system consists of the following
components:
• Brake pedal
• Power brake booster
• Master cylinder
• Brake tubes and hoses
• Proportioning valve (non-ABS vehicles only)
• Disc brakes
• Drum brakes
• Brake lamp switch
• Brake fluid level switch
• Parking brakes
Front disc brakes control the braking of the front
wheels; rear braking is controlled by rear drum
brakes or rear disc brakes depending on options.
The hydraulic brake system is diagonally split on
both the non-antilock braking systems and antilock
braking systems. That means the left front and right
rear brakes are on one hydraulic circuit and the right
front and left rear are on the other.
. . . . . . . . . . . . . . . 66
INSTALLATION
(FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
(INTERMEDIATE) . . . . . . . . . . . . . . . . . . . . . . 71
(RIGHT REAR) . . . . . . . . . . . . . . . . . . . . . . . . 72
(LEFT REAR) . . . . . . . . . . . . . . . . . . . . . . . . . 72
ADJUSTMENTS
INSTALLATION - FRONT CABLE . . . . . . . . . . . . 72
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
. . . . . . . . . . . . . . . . . . . . . . . . . 73
. . . . . . . . . . . . . . . . . . . . . . . 74
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
. . . . . . . . . . . . . . . . . . . . . . . . . 81
For information on the brake lamp switch, (Refer
to 8 - ELECTRICAL/LAMPS/LIGHTING - EXTERI-
OR/BRAKE LAMP SWITCH - DESCRIPTION)
Vehicles equipped with the optional antilock brake
system (ABS) use a system designated Mark 20e. It
is available with or without traction control. This
system shares most base brake hardware used on
vehicles without ABS. ABS components are described
in detail in ANTILOCK BRAKE SYSTEM.

DESCRIPTION - BASE BRAKES (EXPORT)

Four-Wheel Disc Antilock Brakes are standard on
all models.

OPERATION - BASE BRAKES

When a vehicle needs to be stopped, the driver
applies the brake pedal. The brake pedal pushes the
input rod of the power brake booster into the booster.
The booster uses vacuum to ease pedal effort as force
is transferred through the booster to the master cyl-
inder. The booster's output rod pushes in the master
cylinder's primary and secondary pistons applying
hydraulic pressure through the chassis brake tubes
to the brakes at each tire and wheel assembly.
The parking brakes are foot-operated. When
applied, the parking brake lever pulls on cables that
actuate brake shoes at each rear wheel. These shoes
BRAKES - BASE
5 - 3
. . . . . . . . . . . . . . . 72
. . . . . . . . . . . . . . . . . . . 75
. . 83
. 72

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