Chrysler Dodge Caravan 2002 Manual page 448

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STARTING (Continued)
(3) To disable the ignition and fuel systems, dis-
connect the Automatic Shutdown Relay (ASD). The
ASD relay is located in the Power Distribution Cen-
ter (PDC). Refer to the PDC cover for proper relay
location.
(4) Verify that all lights and accessories are OFF,
and the transmission shift selector is in the PARK
and SET parking brake.
CAUTION: Do not overheat the starter motor or
draw the battery voltage below 9.6 volts during
cranking operations.
(5) Rotate and hold the ignition switch in the
START position. Observe the volt-ampere tester (Fig.
3).
• If voltage reads above 9.6 volts, and amperage
draw reads above 280 amps, check for engine seizing
or faulty starter.
• If voltage reads 12.4 volts or greater and amper-
age reads 0 to 10 amps, check for corroded cables
and/or bad connections.
• Voltage below 9.6 volts and amperage draw
above 300 amps, the problem is the starter. Replace
the starter refer to starter removal.
(6) After the starting system problems have been
corrected, verify the battery state-of-charge and
charge battery if necessary. Disconnect all testing
equipment and connect ASD relay. Start the vehicle
several times to assure the problem has been cor-
rected.
Torques
DESCRIPTION
Starter Mounting Bolts
Starter Solenoid Battery Nut
SPECIFICATIONS
STARTER
MANUFACTURER
Engine Application
Power rating
Voltage
No. of Fields
No. of Poles
Brushes
Free running Test
Voltage
Amperage Draw
Minimum Speed
SolenoidClosing Voltage
Cranking Amperage Draw
Engine should be up to operating temperature.
Extremely heavy oil or tight engine will increase
starter amperage draw.
N·m
47.4
11.3
STARTING
NIPPONDENSO
Drive Conventional Gear Train
150 - 200 Amps.
test
Ft. Lbs.
35
8.3
8Fa - 37
2.4L /3.3/3.8L
1.2 Kw
12 VOLTS
4
4
4
11
73 Amp
3401 RPM
7.5 Volts
In. Lbs.
100