Diagnosis And Testing - Engine Cooling System - Chrysler Dodge Caravan 2002 Manual

RS
ENGINE
DIAGNOSIS AND TESTING - ENGINE COOLING
SYSTEM
Establish what driving condition caused the cooling
system complaint. The problem may be caused by an
abnormal load on the system such as the following:
prolonged idle, very high ambient temperature, slight
tail wind at idle, slow traffic speed, traffic jam, high
speed, steep grade.
DRIVING TECHNIQUES
To avoid overheating the cooling system:
(1) Idle with A/C off when temperature gauge is at
end of normal range.
(2) Do not increase engine speed for more air flow
and coolant flow because the electric motor fan sys-
tems are not responsive to engine RPM. The added
cooling from higher coolant flow rate is more than
offset by increased heat rejection (engine heat added
to coolant).
TRAILER TOWING
Consult the owner's manual under Trailer Towing
and do not exceed specified limits.
CONDITION
PRESSURE CAP IS BLOWING
OFF STEAM AND/OR COOLANT.
TEMPERATURE GAUGE READING
MAY BE ABOVE NORMAL BUT
NOT HIGH. COOLANT LEVEL MAY
BE HIGH IN COOLANT RESERVE/
OVERFLOW TANK.
COOLANT LOSS TO THE
GROUND WITHOUT PRESSURE
CAP BLOWOFF. GAUGE IS
READING HIGH OR HOT.
COOLING SYSTEM DIAGNOSIS CHART
POSSIBLE CAUSES
1. Pressure relief valve in radiator
cap is defective, or was not
properly seated.
2. Incorrect cap was installed.
3. Incorrect coolant mixture.
1. Coolant leaks in radiator, cooling
system hoses, water pump or
engine.
VISUAL INSPECTION
If the cooling system problem is not caused by a
driving condition, perform a visual inspection to
determine if there was a recent service or accident
repair, including the following:
• Loose/damaged water pump drive belt
• Incorrect cooling system refilling (trapped air or
low level)
• Brakes possibly dragging
• Damaged hoses
• Loose/damaged hose clamps
• Damaged/incorrect engine thermostat
• Damaged cooling fan motor, fan blade and fan
shroud
• Damaged head gasket
• Damaged water pump
• Damaged radiator
• Damaged coolant recovery system
• Damaged heater core
• Open/shorted electrical circuits
If the visual inspection reveals none of the above
as cause for a cooling system complaint, refer to the
following diagnostic charts.
CORRECTION
1. Check condition of radiator cap
and cap seal. (Refer to 7 -
COOLING/ENGINE/RADIATOR
PRESSURE CAP - DIAGNOSIS
AND TESTING) Replace cap as
necessary.
2. Replace cap as necessary.
3. Check concentration level of the
coolant. (Refer to 7 - COOLING/
ENGINE/COOLANT - DIAGNOSIS
AND TESTING) Adjust the ethylene
glycol-to-water ratio as required.
1. Pressure test and repair as
necessary. (Refer to 7 - COOLING -
DIAGNOSIS AND TESTING)
ENGINE 7 - 15