Clutch; Diagnosis And Testing - Chrysler Dodge Caravan 2002 Manual

RS
CLUTCH (Continued)
Fig. 4 Slave Cylinder Removal/Installation
1 - MOUNTING HOLE
2 - SLAVE CYLINDER
3 - ACCESS HOLE
4 - NYLON ANTI-ROTATION TAB

DIAGNOSIS AND TESTING

DIAGNOSIS AND TESTING - CLUTCH SYSTEM
Clutch problem diagnosis will generally require a
road test to determine the type of fault. Component
CONDITION
CLUTCH DISC FACING
COVERED WITH OIL OR
GREASE
NO FAULT FOUND WITH

CLUTCH

COMPONENTS
PARTIAL ENGAGEMENT
OF CLUTCH DISC
SERVICE DIAGNOSIS - CLUTCH GRAB/CHATTER
POSSIBLE CAUSES
Oil leak at engine rear main or
transaxle input shaft seal.
Too much grease applied to splines
of disc and input shaft.
Problem actually related to
suspension or driveline component.
Engine related problems.
Clutch cover, spring, or release
fingers bent, distorted (rough
handling, improper assembly).
Fig. 5 Release Bearing and Lever
1 - RELEASE LEVER
2 - RELEASE BEARING
inspection will then determine the problem after road
testing.
Drive the vehicle at normal speeds during road
test. Shift the transaxle through all gear ranges and
observe clutch action. If chatter, grab, slip, or
improper release is experienced, remove and inspect
the clutch components. If the problem is noise or
hard shifting, further diagnosis may be needed. The
transaxle or other driveline components may actually
be at fault.
Correct leak and replace modular clutch
assembly (2.4L Gas) or clutch cover and
disc (2.5L TD).
Apply lighter coating of grease to splines.
Further diagnosis required. Check
engine/transmission mounts, suspension
attaching parts and other driveline
components as needed.
Check EFI and ignition systems.
Replace modular clutch assembly (2.4L
Gas) or clutch cover and disc (2.5L TD).
CLUTCH
CORRECTION
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