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30/ENGINE - WORK ON INDIVIDUAL PARTS
–
Check the thickness of intermediate clutch discs
Intermediate disk - thickness
New condition
Wear limit
»
If the intermediate clutch discs do not meet specifications:
–
Change all intermediate clutch discs.
–
Check clutch facing discs
»
If there is discoloration or scoring:
–
Change all clutch facing discs.
–
Check the thickness of clutch facing discs
Clutch facing disc - thickness
New condition
Wear limit
»
If the clutch facing discs do not meet specifications:
–
Change all clutch facing discs.
–
Check pretension ring
»
If there is damage or wear:
–
Change the pretension ring and support ring.
–
Check inner clutch hub
»
If there is damage or wear:
–
Change the inner clutch hub.
–
Check the components of clutch pressure booster
»
If there is damage or wear:
–
Change all components of the clutch pressure booster.
–
Check the springs of outer clutch hub
»
If there is damage, wear or play in the direction of rotation:
–
Change the outer clutch hub.
Checking the shift mechanism
20.24
5
0 0 5
0 0 1
1
4
0 0 4
6
6
5
5
7
7
E
E
D
D
C
C
2
0 0 2
0 0 3
3
0 0 B
B
0 0 3
3
.
for discoloration and scoring.
.
and support ring
for damage and wear.
for damage and wear.
for damage and wear.
for damage and wear.
–
Check shift forks
Shift fork
Thickness at leaf
A
0 0 A
Clearance in the sliding gear
0 0 1
1
groove: New condition
Clearance in the sliding gear
0 0 4
4
groove: Wear limit
»
If the measured value does not equal the specified value:
–
–
Check shift grooves
»
If the shift groove is worn:
–
–
Check the seat of the shift drum in grooved ball bearing
»
If the shift roller is not seated correctly:
–
–
Check grooved ball bearing
200458-01
»
If the grooved ball bearings do not move freely or are worn:
–
–
Check shift rollers
»
If the shift roller is oval, or shows signs of surface damage or cracks:
–
1.95... 2.05 mm (0.0768... 0.0807 in)
1.85 mm (0.0728 in)
2.92... 3.08 mm (0.115... 0.1213 in)
2.85 mm (0.1122 in)
at leaf
for wear.
Change the shift fork and the idler/fixed gear pair.
of shift drum
Change the shift roller.
Change the shift drum and/or the grooved ball bearing.
for stiffness and wear.
Change the grooved ball bearing.
for an ovality, surface damage and cracking.
Change the shift roller.
4.85... 4.95 mm (0.1909...
0.1949 in)
0.35... 0.55 mm (0.0138...
0.0217 in)
0.70 mm (0.0276 in)
for wear.
.
112
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