Shift Mechanism - Checking Parts For Wear; Preassembling The Shift Shaft - KTM 950 ADVENTURE 2003 Manual

5-15
1
1
3
6
5
7
8
10
1
3
2
8
7
B
4
10

Preassembling the shift shaft

– Mount the shift rail on the shift shaft by engaging the guide bolt
– Attach the spring
5
NOTE: the noses on the plastic sleeve will engage in the opening in the
shift rail and the shift shaft and hold the spring in place.
9
– Mount the return spring
– Slide the disk
A
Shift mechanism – checking parts for wear
1
Shift forks
Check the leaf for wear.
Check the driving bolt
Shift rolls 3
Check the shift rolls for hair cracks and pressure marks. It
should be easy to turn the shift rolls on the driving bolts
of the shift forks.
4
Shift drum
Check the shift grooves for wear.
Check both grooved ball bearings in the shift drum for
wear.
5
Shift rail
Check for wear at the points of contact.
Check the return surface
9
(replace if excessively grooved).
6
Guide bolts
Check for a tight fit and wear.
Guidance
Check play (play between guide bolts and slider
max. 0.7 mm).
7
and slide on the plastic sleeve
9
shift quadrant.
bk onto the shift shaft.
2 for the shift drum for wear.
B
on the shift rail for wear
8
.
A
such that the offset runs towards the
2
6
.