Table of Contents
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CONTENTS
Installing the rear timing chain tensioner ....................... 134
front cylinder .............................................................. 135
Installing the front piston ............................................. 135
Installing the front cylinder head................................... 137
Installing the front camshafts ....................................... 137
Installing the front timing chain tensioner...................... 138
Installing the heat exchanger ........................................ 138
Installing the oil filler tube ........................................... 139
Installing the starter motor ........................................... 139
Checking the rear valve clearance ................................. 139
Adjusting the rear valve clearance ................................. 140
Checking the front valve clearance ................................ 140
Adjusting the front valve clearance................................ 140
Installing the front valve cover ...................................... 141
Installing the rear valve cover ....................................... 141
32/CLUTCH .................................................................... 142
Checking fluid level of hydraulic clutch ......................... 142
Correcting fluid level of hydraulic clutch ........................ 142
34/SHIFT MECHANISM ................................................... 143
Adjusting shift lever stub.............................................. 143
Adjusting shift lever..................................................... 143
35/WATER PUMP, COOLING SYSTEM .............................. 145
Checking the coolant level............................................ 145
Checking the antifreeze................................................ 145
Removing the radiator .................................................. 146
Installing the radiator................................................... 146
Adding coolant/bleeding the cooling system ................... 147
Filling the cooling system compensating tank................. 148
36/CYLINDER HEAD........................................................ 149
Checking the valve clearance ........................................ 149
Adjusting the rear valve clearance ................................. 150
Adjusting the front valve clearance................................ 150
Removing the rear camshaft ......................................... 151
Installing the rear camshaft .......................................... 151
Removing the front camshafts ...................................... 152
Installing the front camshafts ....................................... 152
Removing the rear timing chain tensioner ...................... 152
Installing the rear timing chain tensioner ....................... 153
Removing the front timing chain tensioner ..................... 153
Installing the front timing chain tensioner...................... 153
38/LUBRICATION SYSTEM .............................................. 154
Oil circuit ................................................................... 154
Checking engine oil level.............................................. 155
Changing engine oil and filter, cleaning oil screen .......... 155
Draining engine oil, cleaning oil screens ........................ 155
Removing oil filter ....................................................... 157
Fitting oil filter ............................................................ 158
Filling up with engine oil.............................................. 158
Topping up engine oil .................................................. 159
IMMOBILIZER FLASH CODE ............................................ 160
ENGINE CONTROL ERROR CODE..................................... 161
TECHNICAL DATA - ENGINE ............................................ 163
Capacity- engine oil ..................................................... 163
Capacity - coolant........................................................ 163
ENGINE ......................................................................... 164
TECHNICAL DATA - ENGINE TIGHTENING TORQUES........ 166
TECHNICAL DATA - CHASSIS .......................................... 168
Lighting equipment ..................................................... 169
Capacity - fuel............................................................. 169
TECHNICAL DATA - FORK................................................ 170
TECHNICAL DATA - SHOCK ABSORBER ........................... 171
TECHNICAL DATA - CHASSIS TIGHTENING TORQUES ...... 172
CLEANING/CONSERVATION............................................. 174
Cleaning motorcycle .................................................... 174
Conservation for winter operation .................................. 174
STORAGE ....................................................................... 175
Storage....................................................................... 175
Putting into operation after storage ............................... 175
GREASING AND SERVICE TABLE ..................................... 176
authorized KTM-RC8 workshop. .................................... 176
authorized KTM-RC8 workshop. (as additional job) ......... 177
WIRING DIAGRAM .......................................................... 178
1 of 3......................................................................... 178
2 of 3......................................................................... 182
3 of 3......................................................................... 188
SUBSTANCES................................................................. 192
AUXILIARY SUBSTANCES................................................ 194
SPECIAL TOOLS.............................................................. 195
STANDARDS................................................................... 203
INDEX ............................................................................ 204
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