Page 1 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E Manufacturer: KAESER KOMPRESSOREN GmbH 96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130 http://www.kaeser.com...
Page 2 Original instructions /KKW/M135 1.00 en SBA-MOBILAIR...
Page 3: Table Of Contents
Observe statutory and universally accepted regulations........3.4.2 Defining personnel ....................3.4.3 Adherence to inspection schedules and accident prevention regulations ..Dangers ..........................3.5.1 Safely dealing with sources of danger ..............Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 4 4.11.3 Note when operating the generator ..............4.12 Transport options ......................4.12.1 Chassis ....................... 4.12.2 Chassis ....................... 4.12.3 Chassis ....................... 4.12.4 Stationary frame ....................4.12.5 Stationary frame ....................4.13 Pedestrian protection option .................... Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 5 Engine does not reach full speed ............... Compressor faults and alarms ..................9.4.1 Working pressure too high .................. 9.4.2 Working pressure too low ................... 9.4.3 Pressure relief valve blowing off ................. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 6 10.10 Document maintenance and service work............... 150 Spares, Operating Materials, Service 11.1 Note the Nameplate ......................151 11.2 Ordering consumable parts and operating materials ............151 11.3 KAESER AIR SERVICE ....................152 11.4 Service Addresses ......................152 Decommissioning, Storage and Transport 12.1 De-commissioning ......................153...
Page 7 13.14 SIGMA CONTROL MOBIL message codes ..............238 13.15 Operating instructions for compressed air filter (combination filter) ......... 241 13.16 Operating instructions for compressed air filter (breathing air filter) ........ 262 Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 8 Contents Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 9 Cleaning the filter element ......................109 Fig. 52 Fuel system maintenance ......................110 Fig. 53 Warning indication: Fuel filter water level ................... 111 Fig. 54 Emptying the fuel prefilter water trap ..................112 Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 10 Safety sign - secure the chocks ....................161 Fig. 89 Transporting using a forklift truck ....................163 Fig. 90 Load secured by strapping ......................164 Fig. 91 Marking ............................166 Service Manual Screw Compressor viii M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 11 Menu selection ........................... Tab. 51 Menu option list .......................... Tab. 52 Navigation (menu) ........................Tab. 53 Symbolic display of engine oil pressure ..................Tab. 54 Engine data display ........................Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 12 Maintenance intervals and regular maintenance tasks .............. Tab. 87 Regular maintenance tasks ......................Tab. 88 Regular maintenance tasks for options ..................102 Tab. 89 KAESER coolant mixture table ....................105 Tab. 90 Logged maintenance tasks ......................150 Tab. 91 Compressor consumables ......................151 Tab. 92 Consumable engine parts ......................
Page 13: Regarding This Document Using The Document
➤ Make sure you give the data from the nameplate when ordering documents. Copyright This service manual is copyright protected. Queries regarding use or duplication of the documentation should be referred to KAESER. Correct use of information will be fully supported. Symbols and markings 1.4.1 Warning notices Warning notices indicate three levels of danger signified by the signal word.
Page 14: Other Notices And Symbols
The cause is named in the help text ... ➤ ... and a remedy given. This symbol refers to important information or measures concerning environmental protection. Further information Here, your attention is drawn to further topics. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 15: Technical Specification Nameplate
■ on the front (see chapter 13.1) The following table lists all possible options. Only the codes for those options fitted appear on the label. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 16: Compressed Air Treatment Plant
Compressed air treatment plant 2.2.2 Option fa Compressed air distributor ➤ Enter the fitted option as reference. Option Option code Exists? Non-separated compressed air distribution line Tab. 5 Compressed air distributor Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 17: Check Valve Function
Chassis 2.2.6 Option ta, tb, tc, te Lighting ➤ Enter the fitted option as reference. Option Option code Exists? None (stationary) Reflective warning triangle EG - 12 V Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 18: Pedestrian Protection
Sound pressure level Model M135 Sound pressure level* [dB(A)] Measurement distance: 7 m * Sound pressure levels comply with the American EPA Standard. Tab. 13 Guaranteed sound pressure level Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 19: Torques
(see machine nameplate). Characteristic Chassis Stationary Height adjustment with without – Actual total weight [kg]* * Enter here for reference, the actual total weight taken from the nameplate. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 20: Tyres
Compressor 2.5.1 Working pressure and FAD Maximum working pressure [bar] SIGMA airend 29 G 13.0 12.0 10.5 Free air delivery [m /min] Tab. 20 Working pressure and FAD Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 21: Compressed Air Outlet
Standard oil for all applications connection with foodstuffs. except in connection with food‐ stuffs. Particularly suitable for machines with a high duty cycle. Particularly suitable for machines with a low duty cycle. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 22: Cooling Oil Charge
Oil consumption related to fuel consumption [%] ca 0.5 * Use only diesel fuel to EN 590, or ASTM D975. Consult the engine manufacturer on the use of other fuels. Tab. 26 Engine specification Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 23: Oil Recommendation
Engine oil 15.0 Fuel 200.0 Engine coolant 19.0 Tab. 28 Engine fluid volumes 2.6.5 Batteries Characteristic Value Voltage [V] 24 (2 x 12) Capacity [Ah] 2 x 100 Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 24: Options
1000 (according to EN 50342) Tab. 31 Batteries 2.7.1.3 Option bb Coolant pre-heating Coolant pre-heater Value Voltage [V] Power [W] 1000 Rated current [A] Tab. 32 Coolant pre-heater Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 25: Generator
Connections Model Generator Generator 400 V/3~ 230 V/3~ Power sockets Number Number 16 A; 230 V / 1~ /N/PE – 16 A; 400 V / 3~ /N/PE – Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 26: Tab. 35 Connection Sockets
Electric motors and transformers are inductive consumers. Nominal rating conditions ■ Ambient temperature: 25 °C ■ Max. height above sea level at the place of use: 1000 m Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 27: Tab. 38 Maximum Three-Phase Mains Loading
15.0 15.0 Resistive consumers per phase [kVA] Total 10.8 10.8 Inductive consumers [kW] Rated power per phase Rated power 10.8 10.8 total Tab. 39 Maximum single-phase mains loading Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 28: Safety And Responsibility Basic Information
These are, for example, nationally applied European directives and/or valid national legislation, safety and accident prevention regulations. ➤ Observe relevant statutory and accepted regulations during operation, transporting and mainte‐ nance of the machine. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 29: Defining Personnel
The machine is subject to local inspection schedules. Examples of German operation ➤ Have the pre-commissioning inspection carried out according to the Ordnance on Safety and Health, paragraph 14. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 30: Dangers
Approved supervisory body tion Internal inspection Every 5 years after commissioning or Competent person the last inspection (e. g. KAESER Service Technician) Strength test Every 10 years after commissioning or Competent person the last inspection (e. g. KAESER Service Technician) Tab.
Page 31 Touching the fan wheel, the coupling or the belt drive while the machine is running can result in serious injury. ➤ Operate the machine only with closed safety guards, access doors and panels. ➤ Shut down the machine before opening a door or canopy. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 32: Safe Machine Operation
➤ Do not eat or drink while handling fuel, cooling and lubricating fluids. ➤ Keep suitable fire extinguishing agents ready for use. ➤ Use only KAESER approved operating materials. Unsuitable spare parts ➤ Use only spare parts approved by the manufacturer for use in this machine. Unsuitable spare parts compromise the safety of the machine.
Page 33 ■ dropping by parachute. Positioning ➤ Do not position the machine directly against a wall. A build up of heat from the exhaust can damage the machine. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 34: Organisational Measures
Organisational Measures ➤ Designate personnel and their responsibilities. ➤ Give clear instructions on reporting faults and damage to the machine. ➤ Give instructions on fire reporting and fire-fighting measures. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 35: Danger Areas
The diagram shows the positions of safety signs on the machine. The table lists the various safety signs used and their meanings. Fig. 1 Location of safety signs Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 36: Tab. 42 Safety Signs
➤ Do not use the «battery isolating switch» as a main or emergency switch. * Location within the machine ** Only machines with generator *** Towable machines only Tab. 42 Safety signs Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 37: Generator Operation
The power consumption values of simultaneous consumers are added. ■ The maximum continuous power loading on the generator by the connected consumers is limited by the safety cut-out. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 38: Regular Generator Inspections
3.9.2 Contact with operating fluids/materials The following operating fluids/materials are in the machine: ■ Fuel ■ Engine coolant ■ Battery electrolyte ■ Lubricating oil ■ Compressor cooling oil Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 39: Warranty
Safety and Responsibility 3.10 Warranty If necessary, request a copy of the safety data sheet for KAESER SIGMA FLUID cooling oil. ➤ Eye contact: Rinse eyes thoroughly with lukewarm water and seek medical assistance. ➤ Skin contact: Wash off immediately.
Page 40: Design And Function Bodywork
Safe and reliable operation is only ensured when the bodywork is closed. The gull doors are provided with handles for opening. Release the doors by the snap fasteners. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 41: Component Identification
Minimum pressure/check valve Battery isolating switch Lifting eye Oil separator tank Machine function Machine function (without options) Item numbers correspond to the pipe and instrument flow diagram in chapter 13.2. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 42: Fig. 5 General Design
. The minimum pressure / check valve ensures that there is always a minimum internal pressure sufficient to maintain cooling oil circulation in the machine. The cooling fan ensures optimum cooling of all components within the enclosure. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 43: Operating Modes And Control Modes
This stepless delivery regulation minimises fuel consumption of the engine. The load and fuel con‐ sumption of the engine rises and falls with the air demand. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 44: Safety Devices
The following safety devices are provided and may not be modified in any way. ■ Quick stop button For immediate shutdown of the machine. The engine comes to a stop. The pressure system is vented. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 45: Sigma Control Mobil Keys And Displays
«LEFT» and entering a password. «RIGHT» keys «UP» and «DOWN» Vertical movement in me‐ – keys nus. Change values in pass‐ word entry. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 46: Sigma Control Mobil Function
Opening page Preheating At temperatures below zero the engine is preheated, regulated by the engine control unit. The pre- heating period is influenced by an ambient temperature sensor. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 47: Fig. 9 Engine Preheating
Airend discharge temperature (ADT) Operational state Meaning of the display Explanation Airend discharge temperature The airend discharge temperature can be displayed in °C, °F or K as selected by the user. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 48: Tab. 45 Operating Mode Display
The timer setting is 20 seconds. OST* = oil separator tank Tab. 46 Display of operational state Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 49: Sigma Control Mobil Operating Sequence
«Load» key. The machine is vented. The «Load» key flashes. * ADT = airend discharge temperature ** ECT = engine coolant temperature *** OST = oil separator tank Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 50: Menu Structure Of The Sigma Control Mobil
Settings menu Password input Engine test mode (ECU) Generator operating data Event memory Alarm messages Warning messages Maintenance messages Tab. 48 Menu structure of the SIGMA CONTROL MOBIL Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 51: List Of Menus
Display password level Display field size (white background) Menu option list Selection choice (grey background) Menu selection Selection Menu Sign Description Main menu Home page Display of machine data Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 52: Tab. 50 Menu Selection
Menu option list Navigation (menu) Selection Sign Meaning Menu option above Menu option below Key to confirm or change to the next menu option. Tab. 52 Navigation (menu) Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 53: Sigma Control Mobil Main Menu
1. Page Oil pressure 4,6 bar Coolant temperature 76 °C 2. Page Operating hours 110,5 h Speed 1000 U/min 3. Page Fuel level 65 % Battery voltage 25,5 V Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 54: Sigma Control Mobil Settings Menu
Only user settings possible Renter password ■ Engine basic settings. ■ Confirm maintenance carried out. ■ Temporary pressure increase of 1.5 bar above working pressure. * Maximum machine working pressure Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 55: Tab. 56 Password Level
«UP and DOWN» arrows 5 Navigation to parameters. «Horizontal arrows» Change parameter value «Enter» key Save settings. «esc» key Interrupts an entry. Returns to menu. Tab. 57 Menu guidance Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 56: Fig. 13 Symbolic Settings Menu
This menu option is not available to users. Changes in this menu option can only be made with the correct password. Engine settings Settings are made in the menu option "engine settings" Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 57: Sigma Control Mobil Event Memory
) in the main menu will open the event menu menu option. Fig. 14 Event memory Event memory Fault memory Faults Navigation Warnings Display field size (white background) Maintenance Selection choice (grey background) Machine data information page Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 58: Tab. 58 Event Memory Outline
Selection keys are used to navigate through the event memory. Make up of messages The following illustrations show how typical examples of how individual message categories are pro‐ duced. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 59: Fig. 15 Event Memory Example: Alarm Message
Symbolic fault location (example: airend discharge temperature too high) Maintenance message Fig. 17 Event memory example: Maintenance message Message category: Maintenance Time when maintenance is due. Message code Maintenance interval Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 60: Air Treatment Options
See chapter 13.14 for a list of all SIGMA CONTROL MOBIL message codes. Air treatment options There follows a description of the possible air treatment options that may be fitted to the machine. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 61: Air Cooler
This warm, dry compressed air is ideal for sand blasting, for example. 4.9.4 Option dd Filter combination The dried compressed air passes through a combination of prefilter and microfilter and emerges oil- free. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 62: Breathing Air Filter
The coolant pre-heater works according to the principle of self-circulation. Option bb Fig. 20 Coolant pre-heating Instrument panel Engine block Connection for the coolant pre-heater Coolant pre-heating Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 63: Generator Option
4.11.2 Operating controls The switches, fuses and outlet sockets for electrical consumers are located on the generator control box. Individual consumers are connected only by these outlet sockets. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 64: Note When Operating The Generator
When the network is fully loaded: ■ The power consumption values of simultaneous consumers are added. ■ The maximum continuous loading on the generator by connected consumers is limited by safety cut-outs. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 65: Transport Options
Chassis The chassis has the following features: ■ Single-axle ■ Rubber-sprung axle ■ Fixed height towbar 4.12.3 Option sh Chassis The chassis has the following features: ■ Single-axle Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 66: Stationary Frame
Mounted on truck/trailer platform 4.13 Option sg Pedestrian protection option The machine is provided with pedestrian protection that functions both as a deflector and against pedestrians being run-over. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 67: Installation And Operating Conditions
4. Ensure there is enough free space around and above the machine. 5. Keep air inlet and outlet openings free of obstructions so that the cooling air can flow freely through the machine. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 68 ➤ Use winter grade engine oil. ➤ Use low viscosity compressor cooling oil. 9. At ambient temperatures below 0 °C, follow instructions in chapter 7.9. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 69: Installation Safety
The machine is switched off. CAUTION Danger of pinching! Severe injury to fingers is possible if they become trapped in the adjusting mechanism. ➤ Always wear protective gloves. ➤ Work with caution. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 70: Adjusting The Chassis
12. Pull on the parking brake again. Adjusting the chassis Material Pliers Hard rubber hammer Precondition The machine is shut down. The machine is disconnected from the towing vehicle and safely parked. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 71: Adjusting The Towbar Height
The teeth in the adjustment joint will not disengage. The teeth are corroded together. ➤ Free the teeth by jerking the towbar horizontally and vertically. 6.4.2 Changing the towing eye The towbar can be fitted with various towing eyes or couplings. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 72: Fig. 27 Changing The Towing Eye (Height-Adjustable Towbar)
1. Push back the protective sleeve bolts 2. Unscrew the nuts and withdraw the fixing 2. Remove the coupling from the towbar tube bolts 3. Remove the towing eye from the towbar tube Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 73: Fig. 28 Changing The Towing Eye (Fixed Height Towbar, Gb Chassis Version)
Changing the towing eye (fixed height towbar, USA chassis version) Self-locking hexagon nut Towbar tube Hex-head bolt Protective sleeve Shock absorber fixing eye Ball coupling Shock absorber Towing eye 1. Push back the protective sleeve Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 74 Checking the overrun braking mechanism ➤ Push the towbar tube in and out by hand. If resistance is felt, the shock absorber is properly connected. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 75: Initial Start-Up Safety
10.4.3 ➤ Are the access doors closed and all body panels in place? – ➤ Are the tyre pressures OK? – Tab. 62 Installation and operating conditions checklist Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 76: Setting The Displayed Units
3. Press «esc» Result The display changes to show the operating mode. Setting the unit of pressure The unit of pressure is selected in the pressure unit menu option Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 77: Entering A Password
3. Set the remaining characters of the password until it is complete. 4. Confirm the password with «Enter» The activated password is displayed. (see example in figure 33). Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 78: Engine Settings
LOAD and IDLE speeds can be temporarily changed for service purposes or necessary tests. These changes are not saved and are lost when the controller is switched off. Precondition Controller switched on <main menu => settings => engine settings> selected. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 79: Fig. 34 Engine Settings Menu
Setting the engine LOAD speed. 1. Use the «UP» and/or «DOWN» keys to select LOAD speed setting 2. Press «RIGHT» and/or «LEFT» keys to select the required speed. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 80: Changing The Parameters Of The Start/Stop/Automatic Option
The controller switches the machine to LOAD as soon as the airend discharge temperature reaches 40 °C. Precondition Controller switched on <Main menu => settings => options => start-stop-automatic > selected. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 81: Fig. 35 Settings In Start/Stop/Automatic
2. Press «RIGHT» and/or «LEFT» keys to select the required time. 3. Press «Enter» The setting is saved. 4. Press «esc» The display changes to show the operating mode. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 82: After Storing The Machine For A Long Period
➤ Clean the bodywork with a grease and dirt cleansing agent. ➤ Check the tyre pressures. 36 months ➤ Have the overall technical condition checked by an authorized KAESER Service Technician. Tab. 63 Measures for re-commissioning the compressor after a long period of...
Page 83: Fig. 36 Jumper Cable Connection Diagram
Do not try to start the machine with a boost charger. Connecting the battery jumper cables 1. Stop the engine of the assisting vehicle. 2. Switch off all power consumers. 3. Connect positive terminals Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 84: Starting Up Low-Temperature Equipment
Option bb Coolant pre-heating The engine coolant can be pre-heated to improve starting under cold conditions. The connection for the mains supply is located on the machine's instrument panel. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 85: Putting The Generator Into Operation
The generator can be operated without an earth. Test the insulation monitoring daily with the engine running before putting the generator into operation. Fig. 38 Insulation monitoring - 400 V, 3-phase generator Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 86: Fig. 39 Insulation Monitoring - 230 V, 3-Phase Generator
3 seconds. The «mains contactor» trips out. Problem: The «mains contactor» does not trip out? ➤ Shut down the generator and call KAESER Service. Tab. 64 Test instructions for a generator with an insulation monitoring Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 87: Operation Safety
«Controller on» switch Display Fuel gauge 8.2.1 Follow the brief instructions Brief instructions containing symbolic information on starting and stopping is stuck to the inside of the instrument panel cover. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 88: Commissioning The Machine
2. Switch the «battery isolating switch» on. The battery is now connected to the machine's electrical system. 3. Close the access door. The machine can now be started. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 89: Starting The Engine
The output setting menu option can be reached in two ways: ■ Quick entry ■ Entry via the menu structure Quick entry Precondition LOAD <Main menu> (operating mode display) selected Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 90: Fig. 43 Select Menu Option "Set Pressure In The Oil Separator Tank
Select menu option "set pressure in the oil Maximum working pressure (upper setting separator tank" limit) Minimum working pressure (lower setting Current setting limit) Setting scale with indicator bar Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 91: Shutting Down The Machine
The battery is disconnected from the machine's electrical system. 4. Close the «compressed air outlet valves» on the air distributor. 5. Close the operating panel cover and all doors. Lock if necessary. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 92: Shutting Down In An Emergency
Information from the controller is interpreted as displayed messages. The message is stored in the event memory at the same time. See chapter 4.8.3 for further information on the event memory. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 93: Displaying Machine Operating Data
2 seconds. The displayed maintenance interval counter will be reset. Displaying machine operating data Precondition Controller switched on <Main menu => engine operating data – compressor> selected. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 94: Using The External Fuel Pump Option
The display changes to show the operating mode. Option va Using the external fuel pump option Precondition Controller switched on <main menu => settings => options => external fuel pump> Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 95: Using The Low-Temperature Equipment
➤ Check correct function of the insulation monitoring device daily (see chapter 7.10). ➤ Have the generator and control box checked annually by a qualified electrician (see chapter 3.8.5). Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 96: Switching In The Generator
The machine switches to unloaded run-on, i.e. the engine runs at IDLE speed and the oil separator tank is vented. ■ After running about 2 minutes in IDLE, the generator has cooled down enough so that the engine can be stopped. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 97: Fault Recognition And Rectification
Basic instructions 1. Do not attempt fault rectification measures other than those given in this manual. 2. Inform KAESER Service if the fault cannot be removed by the action suggested. Further information Observe the instructions in chapter "Safety" and prevailing local safety regulations when rectifying faults and malfunctions.
Page 98: Tab. 65 Fault Messages And Actions Concerning The Engine
– 1161 Speed sensor fault. Have checked. – 1170 Starting fault (after 3 failed Have checked. – – attempts). Tab. 65 Fault messages and actions concerning the engine. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 99: Tab. 66 Fault Messages And Actions Concerning The Compressor Unit
1410 Open circuit in the oil sep‐ Have repaired. – – arator tank pressure sen‐ sor. 1411 Short circuit in the oil sep‐ Have repaired. – – arator tank pressure sen‐ sor. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 100: Warning Message On The Controller
– Tab. 68 General fault messages and measures 9.2.2 Warning message on the controller The machine is not shut down. The «Acknowledge» key flashes. The «Information» key illuminates. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 101: Tab. 69 Warning Messages And Measures Relating To The Engine
– Clean the cooler. 10.6 – – 3201 Compressor final pres‐ Have checked. – – sure too high. Tab. 70 Warning messages and measures relating to the compressor Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 102: Engine Faults And Alarms
Defective battery or low charge. Maintain battery, see chapter – – – 10.7. Defective alternator. Have changed. – – Defective alternator regulator. Have changed. – – Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 103: Engine Does Not Reach Full Speed
Check the controller, the control – air line and the inlet valve and re‐ place if necessary. Pressure gauge giving false Have repaired or replaced if nec‐ – reading. essary. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 104: Working Pressure Too Low
Pressure relief valve maladjusted Adjust or have replaced if neces‐ – and/or leaking. sary. Tab. 76 Fault: pressure relief valve blowing off Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 105: Machine Overheating
Oil level in the oil separator tank Reduce to maximum level, see – – too high. chapters 10.5.1 and 10.5.3. Tab. 78 Fault: too much oil residue in the compressed air Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 106: Oil Flows From The Compressor Air Filter After Shutdown
Generator not switched in. Switch in the generator. – – The compressor's working pres‐ Have the working pressure ad‐ sure is set too high, engine over‐ justed. loaded, speed drops off Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 107: Generator Voltage Too High
Where can I get help? Specialised KAESER Ser‐ workshop vice Generator/regulator defective Have repaired. Engine speed too high. Have reset to rated speed. Tab. 82 Generator voltage too high Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 108: 10.1 Maintenance
When the machine is switched on, the «Information» key illuminates. The «Acknowledge» key flashes. Further information See chapter 8.4 for more information on acknowledging maintenance messages and resetting main‐ tenance interval counters. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 109: Maintenance Schedules
Further information A prepared list is provided in chapter 10.10. 10.3.2 Maintenance tasks after commissioning The table below lists maintenance tasks required after commissioning (initial start-up). Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 110: Regular Maintenance Tasks
Tab. 86 Maintenance intervals and regular maintenance tasks The table below lists regular maintenance tasks. ➤ Carry out maintenance tasks punctually taking ambient and operating conditions into consider‐ ation. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 111 Check the engine coolant level. 10.4.1 Engine Clean the radiator. 10.6 Check coolant hoses and clamps. Engine SM = engine manufacturer's service manual; SW = specialized workshop. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 112 Have the pressure relief valve(s) 10.5.8 checked. Check/clean the oil separator 10.5.5 tank dirt trap. Change engine air filter. 10.5.7 Engine SM = engine manufacturer's service manual; SW = specialized workshop. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 113: Tab. 87 Regular Maintenance Tasks
Have hose lines replaced. Check that all electrical connec‐ tions are tight. Engine SM = engine manufacturer's service manual; SW = specialized workshop. Tab. 87 Regular maintenance tasks Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 114: Engine
EL = qualified electrician; SW = specialist workshop Tab. 88 Regular maintenance tasks for options 10.4 Engine ➤ Carry out maintenance according to the schedule in chapter 10.3.3.1. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 115: Radiator Maintenance
The tank is semi-transparent so the coolant level can be seen from outside. ■ The level should be between the minimum and maximum markings with the engine cooled down. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 116: Fig. 47 Checking Coolant Level
➤ Take a coolant sample and have analysed. The coolant should be changed if it is discoloured or has floating particles. Antifreeze concentration measurement An instrument (e.g. refractometer) is used to check antifreeze concentration. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 117: Tab. 89 Kaeser Coolant Mixture Table
The proportion of antifreeze in the coolant should not fall below 33% to ensure frost and corrosion protection and prevent the build up of deposits in the cooling circuit. Topping up with water alone dilutes the antifreeze concentration and is forbidden. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 118: Fig. 48 Draining The Coolant From The Radiator
Drain valve (ball) Coolant expansion tank Quick-release coupling Radiator Drain hose with male fitting Radiator drain 1. Open both doors. 2. Unscrew and remove the expansion tank filler cap Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 119: Fig. 49 Radiator With Centralised Drainage
5. Close the valve and replace the plug with sealing ring. 6. Close the doors. ➤ Dispose of used coolant in accordance with environmental protection regulations. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 120: Air Filter Maintenance
➤ Do not wash the filter element. Fig. 50 Engine air filter maintenance Maintenance indicator Filter element Red zone Retaining clip Indicator piston Filter cap Reset knob for the maintenance indicator Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 121: Fig. 51 Cleaning The Filter Element
➤ Press the reset knob on the maintenance indicator a number of times. The yellow piston within the indicator is reset and the maintenance indicator is ready for use again. ➤ Close the doors. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 122: Fuel System Maintenance
2. Unlatch the manual fuel pump bayonet lock by pressing and turning anti-clockwise. The pump piston is pushed out by the spring. 3. Pump the piston until high resistance is felt. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 123: Fig. 53 Warning Indication: Fuel Filter Water Level
The water trap must be emptied when this warning is given. Fig. 53 Warning indication: Fuel filter water level Message category: warning Message code Fuel filter water level Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 124: Fig. 54 Emptying The Fuel Prefilter Water Trap
3. Disconnect the filter maintenance sensor. 4. Unscrew the filter cartridge and water trap anti-clockwise and remove. 5. Disconnect the water trap from the filter cartridge by unscrewing anti-clockwise. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 125: Fig. 56 Fuel Filter Maintenance
Dispose of fuel and any materials and components contaminated with it in accordance with environmental protection regulations. Further information The engine service manual gives further information on fuel filter changing. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 126: Checking The Engine Oil Level
The machine is fully vented, the pressure gauge reads 0 bar. All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 127: Changing The Engine Oil
The machine is fully vented, the pressure gauge reads 0 bar. Engine at operating temperature. All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 128: Fig. 58 Draining The Engine Oil
Engine oil is drained via a hose connected to a drain point on the engine block. The hose is provided with a shut-off valve and a plug. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 129: Changing The Oil Filter
All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. CAUTION Danger of burns from hot components and escaping engine oil! ➤ Wear long-sleeved clothing and gloves. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 130: Checking The Drive Belts
The machine is fully vented, the pressure gauge reads 0 bar. Machine cooled down. All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 131: Fig. 61 Belt Tension Checking By Hand
1. Check belt tension by hand (see Fig. 61). 2. Increase the tension on loose belts. 2. Increase the tension on loose belts. 3. Replace the belt guard. 3. Replace the belt guard. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 132: Battery Maintenance
3. Take particular care when the battery has been in service for a long time or has just been charged as highly explosive gas is emitted. Ensure good ventilation. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 133 ➤ top up with distilled water. ➤ Close the access door. Winter operation Batteries are particularly stressed in winter. Only a fraction of the normal starting energy is available at low temperatures. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 134 ➤ Always replace a battery with one of the same type. Old batteries are special waste and must be disposed of correctly in accordance with local environment protection regulations. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 135: Compressor
2. Slowly unscrew and withdraw the plug from the oil filler port. 3. Check that oil is visible. Top up if no oil is visible. 4. Replace the filler plug. 5. Close the access door. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 136: Cooling Oil Filling And Topping Up
6. Check the oil level after about 5 minutes. Top up if necessary. 7. Carry out a visual check for leaks. 10.5.3 Changing the cooling oil Drain all cooling-oil from: Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 137: Fig. 64 Changing The Cooling Oil
➤ Heed the safety instructions in chapter 3.5. 10.5.3.1 Draining the cooling oil 1. Open both doors. 2. Remove the plug from the oil separator tank filling port. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 138: Fig. 65 Central Compressor Oil Drainage
Oil separator tank drain connection Drain valve (ball) Oil cooler drain connection Drain hose 1. Open both doors. 2. Remove the plug from the oil separator tank filling port. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 139: Changing The Oil Filter
All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. CAUTION There is risk of burns from hot components and escaping oil. ➤ Wear long-sleeved clothing and gloves. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 140: Fig. 66 Changing The Oil Filter
Pressure gauge reads 0 bar. 5. Open the outlet valves. 6. Check the oil level after about 5 minutes. Top up if necessary. 7. Carry out a visual check for leaks. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 141: Oil Separator Tank Dirt Trap Maintenance
4. Open the outlet valves. 5. Open the right-hand access door. 6. Carry out a visual check for leaks. 7. Shut down the machine. 8. Close the access door. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 142: Changing The Oil Separator Cartridge
Oil separator cartridge Air pipe Pressure sensor Cover Relief valve guard plate Fixing screw Changing the oil separator cartridge 1. Open the left-hand door. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 143: Air Filter Maintenance
Clean the filter according to the maintenance schedule or if the maintenance indicator shows this to be necessary. Renew the air filter element after 2 years or after it has been cleaned 5 times. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 144: Fig. 69 Compressor Air Filter Maintenance
Reset knob for the maintenance indicator Fig. 70 Cleaning the filter element Compressed air gun with blast pipe bent to 90° at the end Filter element ➤ Open both doors. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 145: Checking Pressure Relief Valves
➤ Close the doors. 10.5.8 Checking pressure relief valves ➤ Have pressure relief valves checked by KAESER Service in accordance with the maintenance schedule. 10.6 Cleaning the coolers and radiator The compressor oil cooler and engine coolant radiator are combined in a single cooler block.
Page 146: Fig. 71 Cooler/Radiator Cleaning
7. Switch the «battery isolating switch» on again. 8. Close the doors. 9. Start the machine and run up to operating temperature so that excess water is evaporated. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 147: Cleaning The Compressed Air Aftercooler
5. Switch the «battery isolating switch» on again. 6. Close the doors. 7. Start the machine and run up to operating temperature so that excess water is evaporated. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 148: Rubber Sealing Strip Maintenance
Clean and lubricate all sliding and rotating bearings as necessary but at least every 6 months. Material Lithium enriched multi-purpose grease Acid-free oil Cleaning cloths Precondition The machine is shut down. The machine is disconnected from the towing vehicle and safely parked. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 149: Fig. 73 Overrun Braking Mechanism Maintenance
Have the shock absorber replaced by a specialist workshop if: ■ there is little resistance to pushing in, ■ air has entered the device, ■ there is little resistance to pulling out, ■ oil leaks out. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 150: Brake Maintenance
1. Jack up the machine and lower it onto supports. 2. Release the parking brake and pull out the overrun braking mechanism fully. There is no braking effect applied. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 151: Fig. 76 Checking The Brake Lining Thickness
There is an arrow pressed into the brake back plate near the adjustment hole. ■ Turning in the direction of the arrow increases brake force. ■ Turning in the opposite direction to the arrow releases brake force. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 152: Fig. 77 Brake Adjustment
3. Adjust the rod so there is no play or tension. The equaliser is perpendicular to the brake rod. 4. Tighten the nut. 5. Tighten all counter nuts. ➤ Test by applying the brake a number of times. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 153: Options
The «battery isolating switch» is off. Fig. 78 Cleaning the dirt trap Cyclone separator Sealing ring Dirt trap Strainer Condensate drain hose Condensate drain hose union nut Screw plug Nozzle Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 154: Combination Filter Maintenance
➤ Make sure there is no electrical power present on the machine. Check that the pressure gauge reads 0 bar. ➤ Depressurise the combination filter. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 155: Fig. 79 Combination Filter Maintenance
6. Open the right-hand access door. 7. Close the drain valve. 8. Close the access door. Condensate must be stored in suitable containers and disposed of in accordance with local environmental regulations. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 156 3. Wait until the machine has automatically vented. Pressure gauge reads 0 bar. 4. Open the outlet valves. 5. Check the combination filter housing and hose lines for leaks. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 157: Breathing Air Filter Maintenance
7. Close the drain tap. 8. Carefully remove the receptacle. 9. Close the access door. Condensate must be stored in suitable containers and disposed of in accordance with local environmental regulations. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 158 3. Wait until the machine has automatically vented. Pressure gauge reads 0 bar. 4. Open the outlet valves. 5. Check the breathing air filter housing and hose line for leaks. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 159: Generator Drive Belt Maintenance
Spherical seat washer Compression spring Conical seat washer Self-locking nut Hexagon nut (locknut) Generator Drive belt (multi-ribbed belt) Tensioning dimension Generator drive pulley ➤ Open the left-hand door. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 160 6. Turn the tensioning nut to tighten the belts until the correct tensioning dimension reached. 7. Tighten the locknuts 8. Replace the belt guard. 9. Switch the «battery isolating switch» on. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 161 Check the belt again after a further 2 operating hours. ■ A belt that has been replaced may not be used again. Old belts should be disposed of in accordance with local environment regulations. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 162: Document Maintenance And Service Work
Document maintenance and service work. Machine number: ➤ Enter maintenance and service work carried out in the list. Date Maintenance task carried out Operating hours Signature Tab. 90 Logged maintenance tasks Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 163: 11 Spares, Operating Materials, Service
➤ Please give the information from the nameplate with every enquiry and order for spares. 11.2 Ordering consumable parts and operating materials KAESER consumable parts and operating materials are all genuine KAESER parts. They are selected for use in KAESER machines. WARNING There is risk of personal injury or damage to the machine resulting from the use of unsuitable spare parts or operating materials.
Page 164: Kaeser Air Service
➤ Why not sign a KAESER AIR SERVICE maintenance agreement. The advantages: Lower costs and higher compressed air availability. 11.4 Service Addresses Addresses of KAESER agents are given at the end of this manual. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 165: 12 Decommissioning, Storage And Transport
Danger of batteries freezing. Discharged batteries are subject to frost damage and can freeze at −10 °C. ➤ Store batteries in a frost-free place. ➤ Store batteries preferably fully charged. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 166: Long-Term Decommissioning
➤ Clean the bodywork and treat with preservative. – ➤ Hang a notice on the instrument panel informing of the decommis‐ – sioning measurements taken. Tab. 94 Long-term decommissioning checklist Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 167: Transporting
2. Place additional loads only in the spaces provided and secure carefully. Additional precautions for conditions of snow and ice Considerable snow or ice may build up on the machine under low temperature conditions. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 168: Fig. 82 Towing Alignment
To couple up the machine, lower the open coupling onto the ball of the towing vehicle so that it clicks into place. The coupling is fully locked when the green locking indicator protrudes and is visible from the side. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 169: Fig. 83 Ball Coupling (Alko-Eu)
➤ Set the coupling back on the towing vehicle ball hitch and push down. Option sh Coupling-up To couple up the compressor, lower the open coupling onto the ball hitch of the towing vehicle so that it clicks into place. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 170: Fig. 84 Ball Coupling (Alko-Usa)
The security pin is fully inserted. 2. Wind the jockey wheel to its uppermost position. 3. Check that the wheels are securely fitted and the tyres are in good condition. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 171: Fig. 85 Safety Sign - Secure The Chocks
4. Attach the lighting and indicator systems and carry out a function check. 5. Remove the chocks and secure them in the transport securing device. Replacement chocks can be obtained from KAESER. A list is given at the end of this manual. The part number of the chock is 5.1325.0.
Page 172: Parking The Compressor
If the jockey wheel is wound too far out, the spindle can disengage and the towbar fall to the ground. Precondition The machine is uncoupled from the towing vehicle. Fig. 87 Injury can occur if the towbar is unsupported and allowed to fall. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 173: Fig. 88 Safety Sign - Secure The Chocks
Serious injury or death can result from an unchocked machine rolling away. ➤ Securely chock the machine before uncoupling. 1. Wind down the jockey wheel. 2. Place chocks under the wheels. 3. Dismantle the lighting and signalling system. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 174: Transporting With A Crane
➤ Only stationary machines with skids may be lifted with a fork truck. ➤ Pick up the machine only from the side with the forks through the lifting lugs. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 175: Transporting As A Load
The means of transporting will determine the type of packing and load securing. Packing and securing methods must be such that, assuming proper handling, the goods arrive in perfect condition at the destination. Consult KAESER Service for advice concerning sea or air transport. Material Chocks...
Page 176: Storage
2. The loads must be secured against rolling, tipping, slipping and falling. Contact KAESER Service with any questions regarding transporting or load securing. KAESER accepts no liability for damages arising through incorrect transport methods or insuf‐ ficient or wrong securing of loads.
Page 177: Disposal
Decommissioning, Storage and Transport 12.4 Disposal Frozen moisture can damage components, valve diaphragms and gaskets. Advice can be obtained from KAESER on storage and commissioning. CAUTION Moisture and frost can damage the machine. ➤ Prevent ingress of moisture and formation of condensation.
Page 178: 13 Annex
VIN *) (stamped in the bodywork) built-in options * Vehicle identity number Engine nameplate with serial number (on the cylinder head cover or crankcase). 13.2 Pipeline and instrument flow diagram (P+I diagram) Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 179 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 180 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 181 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 182 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 183: Dimensional Drawing, Chassis With Height-Adjustable Tow Bar
Annex 13.3 Dimensional drawing, chassis with height-adjustable tow bar 13.3 Option sa Dimensional drawing, chassis with height-adjustable tow bar Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 184 Annex 13.3 Dimensional drawing, chassis with height-adjustable tow bar Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 185: Dimensional Drawing, Chassis With Fixed Height Tow Bar
Annex 13.4 Dimensional drawing, chassis with fixed height tow bar 13.4 Option sd Dimensional drawing, chassis with fixed height tow bar Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 186 Annex 13.4 Dimensional drawing, chassis with fixed height tow bar Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 187: Dimensional Drawing, Chassis Without Parking Brake
Annex 13.5 Dimensional drawing, chassis without parking brake 13.5 Option sh Dimensional drawing, chassis without parking brake Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 188 Annex 13.5 Dimensional drawing, chassis without parking brake Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 189: Dimensional Drawings Of Stationary Machine (Skids)
Annex 13.6 Dimensional drawings of stationary machine (skids) 13.6 Option sc Dimensional drawings of stationary machine (skids) Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 190 Annex 13.6 Dimensional drawings of stationary machine (skids) Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 191: Dimensional Drawings Of Stationary Machine (Base Frame)
Annex 13.7 Dimensional drawings of stationary machine (base frame) 13.7 Option si Dimensional drawings of stationary machine (base frame) Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 192 Annex 13.7 Dimensional drawings of stationary machine (base frame) Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 193: Electrical Diagram
Annex 13.8 Electrical Diagram 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 194 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 195 Annex 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 196 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 197 Annex 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 198 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 199 Annex 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 200 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 201 Annex 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 202 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 203 Annex 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 204 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 205 Annex 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 206 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 207 Annex 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 208 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 209 Annex 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 210 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 211 Annex 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 212 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 213 Annex 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 214 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 215 Annex 13.8 Electrical Diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 216 Annex 13.8 Electrical Diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 217: Lighting And Signalling System Connection
Annex 13.9 Lighting and signalling system connection 13.9 Option tc Lighting and signalling system connection Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 218 Annex 13.9 Lighting and signalling system connection Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 219 Annex 13.9 Lighting and signalling system connection Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 220 Annex 13.9 Lighting and signalling system connection Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 221 Annex 13.9 Lighting and signalling system connection Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 222: Lighting And Signalling System Connection
Annex 13.10 Lighting and signalling system connection 13.10 Option te Lighting and signalling system connection Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 223 Annex 13.10 Lighting and signalling system connection Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 224 Annex 13.10 Lighting and signalling system connection Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 225: Generator Electrical Diagram, 400 V, 3-Ph
Annex 13.11 Generator electrical diagram, 400 V, 3-ph 13.11 Option ga Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 226 Annex 13.11 Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 227 Annex 13.11 Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 228 Annex 13.11 Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 229 Annex 13.11 Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 230 Annex 13.11 Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 231 Annex 13.11 Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 232 Annex 13.11 Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 233 Annex 13.11 Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 234 Annex 13.11 Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 235 Annex 13.11 Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 236 Annex 13.11 Generator electrical diagram, 400 V, 3-ph Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 237: Generator Electrical Diagram, 230 V, 3-Ph
Annex 13.12 Generator electrical diagram, 230 V, 3-ph 13.12 Option ga Generator electrical diagram, 230 V, 3-ph Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 238 Annex 13.12 Generator electrical diagram, 230 V, 3-ph Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 239 Annex 13.12 Generator electrical diagram, 230 V, 3-ph Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 240 Annex 13.12 Generator electrical diagram, 230 V, 3-ph Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 241 Annex 13.12 Generator electrical diagram, 230 V, 3-ph Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 242 Annex 13.12 Generator electrical diagram, 230 V, 3-ph Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 243 Annex 13.12 Generator electrical diagram, 230 V, 3-ph Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 244 Annex 13.12 Generator electrical diagram, 230 V, 3-ph Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 245 Annex 13.12 Generator electrical diagram, 230 V, 3-ph Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 246 Annex 13.12 Generator electrical diagram, 230 V, 3-ph Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 247: Fuel Circulation Diagram
Annex 13.13 Fuel circulation diagram 13.13 Fuel circulation diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 248 Annex 13.13 Fuel circulation diagram Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 249 Annex 13.13 Fuel circulation diagram Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 250: Sigma Control Mobil Message Codes
Fault in the engine electronic communication - engine electronics side. 1152 Fault in the engine electronic communication - ECM side. 1160 Rail pressure sensor fault. 1161 Speed sensor fault. Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 251: Tab. 96 Message Code Range 1100 - 1199: Engine Faults
Short circuit in the inlet valve control valve (e). 1426 Open circuit in the frost protector valve. 1427 Short circuit in the frost protector valve. 1430 Manual-stop automatic mode. Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 252: Tab. 100 Message Code Range 2100 - 2199: Engine Maintenance
Message code range 3200 – 3299: compressor unit warnings Message code range 3400 – 3499: general warnings Message code Meaning 3400 Battery charging voltage. Tab. 104 Message code range 3400 – 3499: general warnings Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 253: Operating Instructions For Compressed Air Filter (Combination Filter)
Annex 13.15 Operating instructions for compressed air filter (combination filter) 13.15 Option dd Operating instructions for compressed air filter (combination filter) Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 254 8 0 . Ä . d n t i M . g l t . b r gültig ab 01.04.2007 - 1 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 255 E-pack: Filter with filtermonitor and ECO-DRAIN Anzahl Filterelemente siehe Kapitel 3. „Technische Daten“. Quantity of filter cartridges see chapter 3. „Technical data“. - 2 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 256 E-Pack: Filter with filtermonitor Anzahl Filterelemente siehe Kapitel 3. „Technische Daten“. Quantity of filter cartridges see chapter 3. „Technical data“. - 3 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 257 E-pack: Filter with filtermonitor and ECO-DRAIN Anzahl Filterelemente siehe Kapitel 3. „Technische Daten“. Quantity of filter cartridges see chapter 3. „Technical data“. - 4 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 258 E-pack: Filter series FF with filtermonitor and ECO-DRAIN Anzahl Filterelemente siehe Kapitel 3. „Technische Daten“. Quantity of filter cartridges see chapter 3. „Technical data“. - 5 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 259 We reserve the right to alter the specifications without prior notice Technische Änderungen vorbehalten. - 6 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 260 Changes sequence of operation Ausführende Tätigkeit. Vom Bediener auszuführende Bedienschritte. 1.3 Erklärung der Symbole am Gerät 1.3 Symbols used in the filter - 7 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 261 ∗ Es besitzt als solches eine zur Inbetriebnahme und War- tung derartiger Einrichtungen befähigende Ausbildung bzw. Berechtigung. - 8 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 262 Filter/ -systeme zur Aufbereitung von Atemluft dürfen nur nach approved from manufacturer. Genehmigung des Herstellers der Filter/ -systeme eingesetzt und betrieben werden. - 9 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 263 Annex 13.15 Operating instructions for compressed air filter (combination filter) 3. Technical data 3. Technische Daten - 10 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 264 The coalesced liquids then drain to the bottom of Coalescings ausgefiltert. Die Luft tritt durch den perforierten äuße- the cartridge for removal. ren Stützmantel aus. - 13 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 265 Filters und tropfen dann in den Filterbehälter ab. downstream to the bottom of the sleeve and drain to the bottom of the filter bowl. - 15 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 266 Bei den Filtern FD, FG entfällt der Kondensatableitungsanschluß. Condensate drain does not exist in filters FD, FG. - 21 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 267 Close the shut-off device in the bypass (if installed). Das Filter/ -system ist nun in BETRIEB. The filter/ -system is now OPERATIVE. - 24 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 268 (Siehe Kapitel 9) The FG filter does not require a differential pressure gauge. Das Filter FG benötigt keine Differenzdruckanzeige. - 25 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 269 F r e t i t a Bh = Kompressor-Betriebsstunden / Working hours - 32 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 270 The filter(s) contain(s) systems under high pressure. hende Systeme. Alle pressure must be let off before servicing Vor Servicearbeiten sind sie drucklos zu machen. - 33 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 271 Place filter under pressure again by slowly opening the Filter durch langsames Öffnen der Absperrvorrichtungen shut-off device. wieder mit Druck beaufschlagen. - 34 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 272 Nähere Informationen finden Sie auch im Anhang ECO DRAIN. For more details please see annexe ECO DRAIN. - 35 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 273 Personen unsachgemäß geöffnet oder repariert wurde und/oder mechanische Beschädigungen irgendwelcher Art aufweist. - 36 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 274: Operating Instructions For Compressed Air Filter (Breathing Air Filter)
Annex 13.16 Operating instructions for compressed air filter (breathing air filter) 13.16 Option dc Operating instructions for compressed air filter (breathing air filter) Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 275 ФИЛЬТРЫ ДЛЯ УСТРАНЕНИЯ ЗАПАХА И ПАРОВ МАСЛА FILTRI ZA ODSTRANJEVANJE OLJNIH HLAPOV IN VONJAV YAĞ BUHARI VE KOKUSU GİDERİCİ FİLTRELER FILTRI LI JNE{{U L-FWAR TA}-}JUT U L-IRWEJJA{ FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 276 Annex 13.16 Operating instructions for compressed air filter (breathing air filter) Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 277 • Označuje zahteve za odlaganje rabljenih delov in odpadkov. • Kullanılmış parçaların ve atıkların atılmasına ilişkin gereklilikleri vurgular • Tissottolinea l-kundizzjonijiet biex wie[ed jarmi l-partijiet u]ati u l-iskart FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 278 Izmantojiet tikai atbilstošus darbarīkus • Убедитесь, что используется правильный инструмент • Poskrbite, da boste uporabili ustrezno orodje • Doğru alet kullanılmasını sağlayın • Kun ]gur li tintu]a l-g[odda t-tajba FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 279 A instalação e a manutenção deste produto só deve ser realizada por pessoal autorizado e competente, sob estrita observância destas instruções de utilização e de quaisquer normas e requisitos legais relevantes, quando adequado. Conserve este guia do utilizador para referência futura FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 280 I huma ffittjati b’indikatur tal-volum ta]-]ejt. Kemm l-elementi tal-filtru kif ukoll l-indikatur g[andhom jinbidlu jekk l- indikatur isir ta’ kulur blu. Jekk Jog[;bok Innota - Dan hu indikatur tal-volum ta]-]ejt u ma jindikax i]-]mien li jdum iservi l-element tal-filtru. FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 281 Annex 13.16 Operating instructions for compressed air filter (breathing air filter) AC010 - AC030 1/4” 1/2” FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 282 020 D 020AA 020AC 020 E 025AA 025DAC 025 D 025AA 025EAC 025 E 030 E BOIE1 AC010 I - AC030 030AA 030AC 030 F 030 G FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 283 I sono provvisti di un indicatore degli oli misti. Sostituire gli elementi filtranti e l'indicatore quando il secondo assume una colorazione blu. Nota - L'indicatore segnala la presenza di oli misti, ma non la durata dell'elemento filtrante. FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 284 Annex 13.16 Operating instructions for compressed air filter (breathing air filter) AC010 - AC030 0 bar 0 bar 0 psi 0 psi FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 285 13.16 Operating instructions for compressed air filter (breathing air filter) AC010 - AC030 0 bar 0 psi 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 286 Annex 13.16 Operating instructions for compressed air filter (breathing air filter) AC010 - AC030 FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...
Page 287 Annex 13.16 Operating instructions for compressed air filter (breathing air filter) AC010 - AC030 Service Manual Screw Compressor No.: 9_6975 00 E M135 SIGMA CONTROL MOBIL...
Page 288 Annex 13.16 Operating instructions for compressed air filter (breathing air filter) Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No.: 9_6975 00 E...

KAESER M135 SIGMA CONTROL MOBIL Service Manual

1 Regarding this Document Using the Document

2 Technical Specification Nameplate

3 Safety and Responsibility Basic Information

4 Design and Function Bodywork

5 Installation and Operating Conditions

6 Installation Safety

7 Initial Start-Up Safety

8 Operation Safety

9 Fault Recognition and Rectification

10 1 Maintenance

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Summary of Contents for KAESER M135 SIGMA CONTROL MOBIL