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KAESER Manuals
Air Compressor
Aircenter SX 3
Service manual
KAESER Aircenter SX 3 Service Manual
Screw compressor, sigma control basic
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
1 Regarding this Document Using the Document
Additional Documents
Copyright
Symbols and Identification
Warnings
Other Instructions and Symbols
Tab. 1 the Levels of Danger and Their Meaning
2 Technical Data Nameplate
Options
Tab. 2 Nameplate
Weight
Temperature
Ambient Conditions
Tab. 3 Options
Tab. 4 Machine Weight
Tab. 5 Temperature
Tab. 6 Ambient Conditions
Ventilation
Pressure
Air Receiver
Fig. 1 Maximum Relative Humidity
Tab. 7 Ventilation
Tab. 8 Safety Relief Valve Activating Pressure
Tab. 9 Air Receiver: Volume
Free Air Delivery
Sound Pressure Level
Tab. 10 Safety Relief Valve: Activating Pressure
Tab. 11 Free Air Delivery
Tab. 12 Sound Pressure Level
Motors and Power
Compressor Drive Motor
Cooling Oil Recommendation
Basic Information
KAESER Lubricants
Tab. 13 Compressor Drive Motor
Cooling Oil Volume
Power Supply
Tab. 14 Cooling Oil Charge
Power Supply Specifications
Fig. 2 Three-Phase Star (Wye); 4 Wire; Grounded Neutral
Fig. 3 Three-Phase Star (Wye); 3 Wire; Grounded Neutral
Tab. 15 Connection Data
Tab. 16 Connection Data
Refrigeration Dryer
Tab. 17 Refrigeration Dryer: Model
Tab. 18 Refrigeration Dryer: Compressed Air System
Tab. 19 Refrigeration Dryer: Refrigerant Circuit
3 Safety and Responsibility Basic Information
Specified Use
Improper Use
User's Responsibilities
Observe Statutory and Universally Accepted Regulations
Qualified Personnel
Adherence to Inspection Schedules and Accident Prevention Regulations
Dangers
Safely Dealing with Sources of Danger
Safe Machine Operation
Organizational Measures
Danger Areas
Safety Devices
Safety Signs
Fig. 4 Location of Safety Signs
Tab. 20 Danger Areas
In Emergency
Fire Fighting
Remove any Compressor Cooling Oil from Your Person
Injury from Handling Refrigerant
Tab. 21 Safety Signs
Warranty
Environmental Protection
4 Design and Function
Housing
Fig. 5 Enclosure
Function
Fig. 6 Machine Layout
Refrigeration Dryer
Air Receiver
Floating Relay Contacts
Fig. 7 Refrigeration Dryer
Fig. 8 Air Receiver
Options
Machine Mountings
LOAD-IDLE Control by Remote Contact
Fig. 9 Machine Mountings
Microfilter
Activated Carbon Filter
Fig. 10 Microfilter
Fig. 11 Activated Carbon Filter
Operating Modes and Control Modes
Operating Modes
Control Modes
Refrigeration Dryer Control Modes
Tab. 22 Operating States under MODULATING Control
Safety Devices
SIGMA CONTROL BASIC Keys and Indicators
Fig. 12 Keys
Tab. 23 Refrigeration Dryer Control Modes
SIGMA CONTROL BASIC Function
Display Layout
Fig. 13 Indicators
Tab. 24 Keys
Tab. 25 Indicators
Parameters
Tab. 26 Display
Messages
Tab. 27 Parameters
5 Installation and Operating Conditions
Safety
Installation Conditions
Determining Location and Clearances
Ensure Adequate Ventilation
Exhaust Duct Design
Fig. 14 Recommended Machine Placement and Dimensions [In]
Using the Compressor to Supply a Compressed Air System
6 Installation Safety
Reporting Transport Damage
Making the Compressed Air Connection
Making the Power Supply Connection
Fig. 15 Compressed Air Connection
Refrigeration Dryer: Connecting the Transformer According to the Power Supply
Connecting the Condensate Drain
Fig. 16 Condensate Drain Dimensions [Inch]
Options
Anchoring the Machine
Connecting the Remote Contact LOAD-IDLE Control
Fig. 17 Connections to SIGMA CONTROL BASIC
7 Initial Start-Up Safety
To be Noted before Commissioning
Checking Positioning and Operating Conditions
Tab. 28 Re-Commissioning after Storage
Tab. 29 Positioning and Operating Conditions Checklist
Setting the Overload Protection Cut-Out
Hot Gas Bypass Valve Setting
Fig. 18 Hot Gas Bypass Valve Adjustment for Altitude
Fig. 19 Adjustment Angle
Pouring Cooling Oil into the Airend
Fig. 20 Inlet Valve Filling Port
Tab. 30 Altitude Correction
Checking Direction of Rotation
Starting the Machine for the First Time
Checking the Door Interlock Switch
Setting the Setpoint Pressure
Fig. 21 Interlock Switch Position
8 Operation
Switching on and off
Switching on
Switching off
Fig. 22 Switching on and off
Switching off in an Emergency and Switching on Again
Fig. 23 Switching off in an Emergency
Tab. 31 Switching off With/Without Run-On Time
Acknowledging Alarm and Warning Messages
Setting Parameters
Fig. 24 Acknowledging Messages
9 Fault Recognition and Rectification
Alarm Messages (Machine Stop)
Basic Information
Tab. 32 Alarm Messages
Tab. 33 Warning Messages
Warning Messages
Other Faults
Tab. 34 Other Faults and Actions
10 1 Maintenance
Safety
Maintenance Schedule
Logging Maintenance Work
Resetting Maintenance Interval Counters
Regular Maintenance Tasks
Cooling Oil Changing Interval
Regular Service Work
Cooler: Cleaning or Renewing the Filter Mats
Fig. 25 Filter Mat for the Air and Oil Cooler
Tab. 37 Regular Service Work
Cleaning or Replacing the Control Cabinet Filter Mats
Cooler Maintenance
Fig. 26 Control Cabinet Ventilation Grill
Air Filter Maintenance
Fig. 27 Filter Mat for Air and Oil Cooler
Drive Motor Maintenance
Maintaining the Drive Belts
Fig. 28 Air Filter Maintenance
Pressure Relief Valve Checking
Fig. 29 Changing the Belt
Checking the Overheating Safety Shutdown Function
Checking the Cooling Oil Level
Venting the Machine (Depressurizing)
Fig. 30 Checking the Cooling Oil Level
Tab. 38 Permissible Cooling Oil Level under LOAD
Fig. 31 Venting the Machine
Topping up the Cooling Oil
Venting the Machine (Depressurizing)
Fig. 32 Topping up the Cooling Oil
Top up with Cooling Oil and Test Run
Changing the Cooling Oil
Fig. 33 Changing the Cooling Oil, Oil Separator Tank
Changing the Oil Filter
Fig. 34 Changing the Cooling Oil, Oil Cooler
Fig. 35 Changing the Oil Filter
Changing the Oil Separator Cartridge
Fig. 36 Changing the Oil Separator Cartridge
Refrigeration Dryer Maintenance
Cleaning the Refrigerant Condenser
Fig. 37 Refrigeration Dryer
Checking Condensate Drainage
Condensate Drain Maintenance
Fig. 38 Checking Condensate Drainage
Fig. 39 Condensate Drain Maintenance
Service Air Receiver
Drain Condensate Manually
Checking the Safety Relief Valve
Fig. 40 Condensate Drain Tap
Fig. 41 Testing the Safety Relief Valve
Document Maintenance and Service Work
Tab. 39 Logged Maintenance Tasks
11 Spares, Operating Materials, Service
Note the Nameplate
Ordering Consumable Parts and Operating Fluids/Materials
Kaeser Air Service
Service Addresses
Spare Parts for Service and Repair
Tab. 40 Consumable Parts
12 Decommissioning, Storage and Transport
Putting out of Operation
Packing
Storage
Transporting
Safety
Transporting with a Forklift
Transporting with a Crane
Fig. 42 Transporting with a Forklift
Disposal
Fig. 43 Transporting with a Crane
13 Annex
Pipeline and Instrument Flow Diagram (P+I Diagram)
Pipe and Instrument Flow Diagram (P+I Diagram): MODULATING Control Mode
Dimensional Drawing
Electrical Diagram
Service Manual for Compressed Air Filter
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Screw compressor
Aircenter SX 3/7.5
SIGMA CONTROL BASIC
Number: 9_6945 01USE
manroland document no.:
80.95A0S–C338
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This manual is also suitable for:
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