KAESER MOBILAIR M171 Operator's Manual
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KAESER MOBILAIR M171 Operator's Manual

Portable rotary screw compressor
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Operator Manual
Portable Rotary Screw Compressor
MOBILAIR M171
No.: 901810 05 USE
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
www.kaeser.com
SIGMA CONTROL MOBIL pV

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  • Page 1 Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE Manufacturer: KAESER KOMPRESSOREN SE 96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130 www.kaeser.com...
  • Page 2 Original instructions /KKW/M171B 2.12 en Z1 SBA-MOBILAIR 20210301 085819...

  • Page 3: Table Of Contents

    2.7.8 Batteries ......................Options ..........................2.8.1 Air treatment options ................... 2.8.2 Low temperature equipment ................2.8.3 Auxiliary electrical systems ................. 2.8.4 GSM/GPS unit ....................Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 4 GSM/GPS unit ....................4.9.7 Transport options ....................4.9.8 Frame design options for stationary machines ........... 4.9.9 Closed floor pan option ..................4.9.10 Pedestrian protection option ................Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 5 Analysing compressor faults and alarms ................. 9.4.1 Working pressure too high .................. 9.4.2 Working pressure too low ................... 9.4.3 Safety valve blows off ..................100 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 6 10.11.5 Draining liquid accumulation within the machine ..........171 10.11.6 Fit the flexible pipe connection ................171 10.12 Documenting maintenance and service work ..............Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 7 13.7 Operating instructions for compressed air filter (combination filter) ......... 330 13.8 Operating instructions for compressed air filter (fresh air filter) ........13.9 Oil-injected MOBILAIR service intervals ................372 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 8 Contents Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 9 Changing/tensioning the drive belt ..................... 133 Fig. 53 Safety signs - warning labels on the battery ................134 Fig. 54 Reduction agent pump ....................... 139 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 10 Fig. 73 Transporting using a forklift truck ....................249 Fig. 74 Guys to secure the freight ......................250 Fig. 75 Marking ............................252 Operator Manual Portable Rotary Screw Compressor viii MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 11 Inspection intervals according to Ordinance on Industrial Health and Safety ......Tab. 51 General inspection intervals ....................... Tab. 52 Danger areas ..........................Tab. 53 Safety signs ..........................Tab. 54 Safety signs ..........................Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 12 Tab. 99 Service intervals for MOBILAIR parts, Filter SET group Engine ..........376 Tab. 100 Service intervals for MOBILAIR parts, Engine group ..............377 Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 13: Regarding This Document

    Copyright This operator manual is copyright protected. Queries regarding use or duplication of the documen‐ tation should be referred to KAESER. Correct use of information will be fully supported. Symbols and labels ➤ Please note the symbols and labels used in this document.

  • Page 14: Potential Damage Warnings

    Potential effects when ignoring the warning are indicated here. ➤ The protective measures against the damages are shown here. ➤ Carefully read and fully comply with warnings against damages. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 15: Other Alert Notes And Their Symbols

    ➤ ... and a remedy given. This symbol refers to important information or measures concerning environmental protec‐ tion. Further information Further topics are introduced here. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 16: Technical Data Nameplate

    (see chapter 13.1) The following table lists all possible options. Only the codes for those options fitted appear on the nameplate. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 17: Air Treatment

    Option hc, hd Check valve function Option Option code Available? Pressure/check valve (without option dd) Pressure/check valve (with option dd) Tab. 7 Check valve option Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 18: Low Temperature Equipment

    Lighting Option Option code Available? None (stationary) Reflective warning triangle EG - 12 V USA - 12 V (DOT conformity) Tab. 12 Lighting options Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 19: Sealed Floor Pan

    Tab. 17 Tightening torques for oil separator tank cover fixing screws 2.3.4 Tightening torques for lifting eye Recommended values for screws by strength class: Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 20: Ambient Conditions

    2.5.1 Option rw, rx Weight of machines with stationary frame design Actual weight of individual machines is dependent on equipment fitted (see machine nameplate). Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 21: Compressor

    Flow rate and nominal system pressure: Measuring point Maximum working pressure Flow rate Application example (Nominal pressure) [psi] [cfm] Hammer application Blasting application Cable injection Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 22: Fig. 1 Engine Speed/Flow Rate Depending On The Nominal System Pressure

    Engine speed depending on the nominal system pressure Example, by way of illustration: Maximum nominal system pressure at SIGMA CONTROL MOBIL controller set to:→ 94.3 psi (in graphic marked as Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 23: Compressed Air Outlet

    Tab. 28 Required temperatures readiness to switch to LOAD mode Airend discharge temperature Values Typical airend discharge temperature during opera‐ 167 ..212 tion [°F] Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 24: Cooling Oil Recommendation

    Specifically for machines in applications where the compressed air may come into contact with foodstuff. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 25: Cooling Oil Charge

    Speed at IDLE operation [rpm] 1300 Type of fuel Diesel Fuel consumption under LOAD operation [gal/h] 8.53 Engine oil consumption relative to fuel consumption approx. 0.5 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 26: Carbon Dioxide Emission Value

    ■ Engine oils that do not conform to the above can shorten the useful life of the engine! ■ The use of unlisted engine oils requires prior authorization by KAESER. ➤ Please contact an authorized KAESER service representative. Viscosity For selecting the appropriate viscosity class, you must take the ambient temperature at the installa‐...

  • Page 27: Fuel Recommendation

    This procedure prevents malfunctions in the fuel system caused by contami‐ nation. 2.7.5 Engine coolant recommendation In fluid-cooled engines, the cooling fluid must be treated and monitored to prevent engine damage. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 28: Tab. 37 Water Quality Parameters For Cooling Water

    For the initial filling, the engine water cooler is filled with a mixture of the following liquid compo‐ nents: Components Description Percentages [% vol.] Corrosion inhibitor/antifreeze Glysantin ® ® Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 29: Reduction Agent

    Coolant 6.40 Reduction agent 5.28 Tab. 40 Fluid volumes 2.7.8 Batteries Feature Value Voltage [V] 24 (2 x 12) Capacity [Ah] 2 x 100 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 30: Options

    Heated and technically oil-free ■ Centrifugal separa‐ (lockable) ■ Filter combination ■ Heat exchanger Tab. 43 Interrelation between compressed air treatment and compressed air quality Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 31: Low Temperature Equipment

    Mains voltage [V / 1-phase / N / PE] Frequency [Hz] Supply cable cross-section [AWG] 3 x AWG10 (Cu multi-core) User's fusing [A] Tab. 46 Power supply connection details Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 32: Gsm/Gps Unit

    IP 54 Tab. 48 Battery charger specification 2.8.4 Option oc GSM/GPS unit Feature Specification Supplier/Manufacturer Proemion Type CANlink mobile 5*** Tab. 49 GSM/GPS unit Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 33: Safety And Responsibility

    User's Responsibilities 3.4.1 Observe statutory and universally accepted regulations ➤ Observe relevant statutory and accepted regulations during operation, transporting and main‐ tenance of the machine. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 34: Determining Personnel

    The user must ensure that the cooling oil is changed as required or at least annually and the oil change must be documented. Intervals may be varied if an analysis proves that the oil is still usable. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 35: Taking The Machine For General Inspection

    ≤ 1650 < 7700 > 7700 1. Inspection interval after initial registration Interval [months] Further inspection intervals Interval [months] Tab. 51 General inspection intervals Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 36: Documenting The Mileage Of The Machine As Trailer

    The cooling system of a liquid-cooled engine at running temperature is under high pressure. Cool‐ ant can spray out when the filler cap is opened causing severe burns. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 37 ➤ Do not open the access doors or panels while the machine is running. ➤ Switch off and lock out the machine and check that no voltage is present before opening the access doors or canopy. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 38 Unsuitable spare parts compromise the safety of the machine. ➤ Use only spare parts approved by the manufacturer for use in this machine. ➤ Use only genuine KAESER replacement parts on pressure bearing parts. Conversion or modification of the machine Modifications, additions to, or conversions of the machine can result in unpredictable hazards.

  • Page 39: Save Handling Of The Def Reduction Agent

    ➤ Wear protective clothing as necessary. Suitable protective clothing (examples): ■ Safety work wear ■ Protective gloves ■ Safety boots Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 40 ➤ Do not attach cables, chains or ropes directly to the machine's lifting eye. ➤ Do not manipulate the crane suspension system, in particular the holding points of the crane lifting eye. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 41 ➤ To park the machine, select an even and solid surface which is capable of bearing the ma‐ chine's weight. ➤ Move the machine only with a towing vehicle. ➤ Secure the parked machine: Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 42 ➤ Do not open the body while the machine is switched on. ➤ Do not open or dismantle any valves. ➤ Use only spare parts approved by KAESER for use in this machine. ➤ Operate the machine only in technically sound condition.

  • Page 43: Organizational Measures

    Within a 3 ft radius of the machine. Operating personnel Maintenance Within the machine. Maintenance personnel Within a 3 ft radius of the machine. Tab. 52 Danger areas Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 44: Safety Devices

    During cleaning or maintenance work it must be ensured that the attached safety signs are not damaged or removed. Have missing or illegible signs replaced! Safety signs outside: Fig. 3 Location of safety signs (outside) Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 45 ➤ Do not lift drawbar by hand if weight is more than you can safely han‐ dle. ➤ See safety section of service manual. Only portable machines Only machines with option dc, Only machines with option ob Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 46 Allow stack for trailer to turn. ■ Attach chain hooks securely to tow vehicle frame. Only portable machines Only machines with option dc, Only machines with option ob Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 47: Tab. 53 Safety Signs

    ➤ Check that no voltage is present. Only portable machines Only machines with option dc, Only machines with option ob Tab. 53 Safety signs Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 48: Fig. 4 Location Of Safety Signs (Inside)

    ➤ Always replace fuel filter cap after refueling. ➤ Always wipe up fuel spills which may occur inside the compressor en‐ closure and allow the machine to ventilate. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 49: Noise Control Requirements

    Pressure and spring force! Serious injury or death can result from loosening or opening component that is under pressure and heavily spring loaded. ➤ Never open (dismantle) valve. ➤ Contact an authorized KAESER service representative. Tab. 54 Safety signs Noise control requirements...

  • Page 50: Treating Injuries From Handling Operating Fluids/Materials

    In addition, we accept no warranty obligation for: ■ the use of unsuitable parts or operating materials, Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 51: Noise Emissions Warranty

    ■ incorrect repair. Correct maintenance and repair includes the use of original spare parts and operating materials. ➤ Obtain confirmation from KAESER that your specific operating conditions are suitable. 3.10.1 Noise emissions warranty The manufacturer warrants to the ultimate purchaser and each subsequent purchaser that this air compressor was designed, built, and equipped to conform, at the time of sale to the first retail pur‐...

  • Page 52: Environmental Protection

    Diesel oxidation catalytic converter ─ Diesel particulate filter ■ Components for the reduction of nitrogen oxide emissions ─ SCR catalytic converter with reduction agent addition Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 53: Design And Function Bodywork

    The wing doors are provided with handles for opening. Release the doors by the snap fasteners. The doors are held open by gas springs. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 54: Machine Layout

    Left-hand door opened Control valve with proportional controller Safety screen Minimum pressure check valve Control cabinet Lifting eye Oil separator tank Coolant expansion tank Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 55: Fig. 8 Machine From Above, Roof Removed

    Exhaust silencer Engine air filter Air distributor Compressor air filter Airend Safety valve Battery Reduction agent tank Control cabinet Diesel particulate filter Oil separator tank Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 56: Machine Function

    Oil cooler drain, compressor Engine coolant drain Machine function Machine function (without options) Item numbers correspond to the pipe and instrument flow diagram (P&ID) in chapter 13.2. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 57: Fig. 10 Machine Overview

    . The minimum pressure/check valve ensures suffi‐ cient internal pressure to maintain cooling oil circulation. The cooling fan ensures optimum cooling of all components within the enclosure. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 58: Operating Modes And Control Mode

    This continuous delivery regulation minimizes the fuel consumption of the engine. The load and fuel consumption of the engine rises and falls with the air demand. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 59: Safety Devices

    The «EMERGENCY STOP» push button is for immediate shut-down of the machine. The mo‐ tor/engine comes to a stop. The pressure system is vented. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 60: Sigma Control Mobil Control Panel

    Displays the main – menu. 1 2 3 «Change value» Changing a parameter – keys: value, jump to the left or «Left» and «Right» right. keys Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 61: Variable Pressure Speed Control

    , see the separate operating Further information For more information about setting the manual of the SIGMA CONTROL MOBIL controller, Section "Set maximum nominal pressure". Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 62: Exhaust Gas After-Treatment

    The turbocharger is driven by exhaust gas which makes turbo-charged engines very efficiently. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 63: Reduction Of Particle Emissions

    Regeneration is activated when the filter medium is saturated with soot to a certain degree. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 64: Diesel Particulate Filter Regeneration

    Heat mode is not indicated by either illuminated push-buttons or the SIGMA CONTROL MOBIL display. Heat mode automatically terminates when the soot load of the particulate filter drops below 72%. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 65: Reduction Of Nitrogen Oxide Emissions

    In order to comply with TIER 4 FINAL emissions level, the engine is additionally equipped with an SCR system for the reduction of nitrogen oxide (NOx). Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 66: Fig. 14 Exhaust Gas Treatment - Reduction Of Nitrogen Oxide Emissions

    Thanks to the ammonia, the nitrogen oxides on the catalytic converter's surface react to nitro‐ gen and water which are natural components of our atmosphere. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 67: Options

    For some applications, the compressed air generated by this machine must be treated before use. The following describes the possible air treatment options that may be fitted to the machine. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 68: Fig. 15 Compressed Air Options

    Subsequently, the condensate flows through the connected condensate drain pipe: ■ when the engine is cold to the condensate collector to be collected in there Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 69: Tab. 56 Compressed Air Quality With/Without Heat Exchanger

    The connection to air treated in this way is specially marked. It is designed as a quick-release cou‐ pling next to the outlet valves on the compressed air distributor on the bottom of the machine body. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 70: Auxiliary Electrical Systems

    The electrical system starts the engine without problem at ambient temperatures down to −4° F. Option bb Coolant pre-heating: The engine coolant can be pre-heated to improve starting under cold conditions. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 71: Options For Operating In Fire Hazard Areas

    SIGMA CONTROL MOBIL controller. This enables the controller to connect to master control systems. Connection X51: ■ Remote On/Off contact: ─ Make contact to be provided by the customer Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 72: Gsm/Gps Unit

    Dealer/manufacturer and GSM/GPS unit model information can be found in chapter 2.8.4. 4.9.7 Transport options See the separate document "Chassis Operating Manual" for information on the design of the individual chassis. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 73: Frame Design Options For Stationary Machines

    Compressor cooling oil and engine coolant drain lines are led to a central point outside the ma‐ chine with stationary frame structure (see the following figure). Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 74: Pedestrian Protection Option

    Engine oil drain 4.9.10 Option sg Pedestrian protection option The machine is fitted with a special protective guard that prevents pedestrians from being run over. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 75: Installation And Operating Conditions

    The floor must be level, firm and capable of bearing the weight of the machine. Fig. 19 Minimum distance from excavations/slopes and walls Wind direction Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 76: Machine With Stationary Frame Structure

    4. Keep air inlet and outlet openings free of obstructions so that the cooling air can flow freely through the machine. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 77: Installation Ensuring Safety

    These machine mounts are either supplied with the machine or can be ordered separately from KAESER. Material Bolt-down machine feet (anti-vibration elements) Fixing screws Wrench Precondition The machine is switched off. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 78: Connect Automatic Start/Stop Externally

    The SIGMA CONTROL MOBIL controller of the machine has been connected to the controller sys‐ tem provided by the customer and is ready for start in automatic mode. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 79: Initial Start-Up Ensuring Safety

    ➤ Remove all packing materials on and in the machine. ➤ Observe the machine during the first few hours of operation to ensure that it is operating cor‐ rectly. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 80: Special Measures For Recommissioning After Storage

    ➤ Clean the bodywork with a grease and dirt dissolving agent. ➤ Check the tire pressures. 36 months ➤ Have the overall technical condition checked by an authorized KAESER service representative. Tab. 58 Measures for recommissioning the compressor after a long period of storage Checking installation and operating conditions ➤...

  • Page 81: Low-Temperature Operation (Winter)

    ➤ Do not connect the battery jumper cables to the negative pole of the discharged battery or to the bodywork of the machine. ➤ Work with caution. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 82: Fig. 21 Jumper Cable Connection Diagram

    2. Stop the engine of the assisting vehicle. 3. Open the accesses to the batteries (remove maintenance panels/bonnet and pole caps). 4. Switch off all power consumers. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 83: Starting Up Low-Temperature Equipment

    Coolant pre-heating should be started approx. 1 to 2 hours prior to the engine start. ➤ Start the coolant pre-heating as described in chapter 7.5. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 84: Commissioning Electrical Equipment

    ➤ Have the electrical equipment and associated wiring checked according to the mainte‐ nance schedule. 2. Connect the power cable with the user's power outlet. Further information Chapter 4.9.2 gives an overview of the electrical equipment. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 85: Operation Ensuring Safety

    The hose length represents a cooling section. With increasing cooling, the compressed air gives off moisture capable of damaging the air tool. ➤ Use short compressed air hoses. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 86: Starting And Stopping

    Follow the brief instructions Brief instructions containing symbolic information on starting and stopping are attached at the in‐ side of the instrument panel cover. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 87: Commissioning The Machine

    Considerable snow or ice may build up on the machine under low temperature conditions. ➤ Remove any snow and ice from the machine before operating. As a safety measure, check the function of the «EMERGENCY STOP» push-button. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 88: Starting The Machine

    – Airend discharge temperature (ADT) – Engine coolant temperature (ECT) The «START» key illuminates and the «LOAD» key flashes. The machine is ready to be switched to LOAD. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 89: Regulating The Shut-Off Valve

    The machine is ready for operation. 3. Close the door. 8.2.5 Setting the compressed air discharge pressure The compressed air discharge pressure is set from the instrument panel. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 90: Fig. 27 Select Menu Option "Set Pressure In The Oil Separator Tank

    Menu navigation 1. Select the compressor data symbol and confirm with «Enter». 2. Press either «Up» or «Down». This immediately selects the output setting menu. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 91: Switching The Machine To The Run-On Phase

    The machine is ready for switching to LOAD mode. ─ The machine is ready for shutting down the motor/engine. The cooled down machine can be switched off with the «STOP» key. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 92: Shutting Down The Machine

    The shut-off valve must remain open for any other applications! ➤ Close the shut-off valve. Further information Close the shut-off valve in the control line, see Fig. 26 Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 93: Shutting Down In An Emergency

    The «Information» key and the «STOP» key are illuminated. ■ The «Acknowledge» key flashes. Precondition Fault rectified. ➤ Confirm the message with the «Acknowledge» key. The «Information», «STOP» and «Acknowledge» keys extinguish. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 94: Acknowledging Warning And Maintenance Messages

    SIGMA CONTROL MOBIL User Manual, chapter “Functional description”), the display switches to the display image 29 and signals readiness to start. ■ The «START» button flashes. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 95: Fig. 29 Preparing Readiness To Start Of The "Automatic Start/Stop

    The machine can be controlled as usual in normal operation. The activated manual operation can be cancelled again by activating the «Controller ON/OFF» switch. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 96: Running The Coolant Pre-Heating

    You can choose between the following options provided for compressed air treatment: ■ condensate-free and also heated compressed air → Compressed air quality B ■ condensate-free compressed air only → Compressed air quality A Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 97: Fig. 31 Heat Exchanger With Bypass Valve (Shut-Off Valve)

    Deactivating the heat exchanger ➤ Close the shut-off valve at the heat exchanger (position 0) → blue marking. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 98 I - Shut-off valve open; 0 - Shut-off valve closed Tab. 61 Shut-off valve position and selected compressed air quality Precondition Machine shut down Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 99: Fig. 32 Heat Exchanger With Bypass Valve (Shut-Off Valve)

    The compressed air fed through the heat exchanger is not heated. "Technically oil-free and dry compressed air" is available at the compressed air distributor. ➤ Close the door. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 100: Empty Condensate Collector After Operation

    6. Press quick-release coupling of condensate drain pipe onto plug-in nipple of the filler cap. The quick-release coupling clicks into place and locks. 7. Close the door. Condensate emulsion contains contaminants and is harmful to the environment! Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 101: Cleaning The Machine After Operation

    Catch the liquid and dispose in accordance with applicable environmental regulations. Further information See chapter 10.11.5 for information to the draining of liquids within the machine. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 102: Fault Recognition And Rectification Basic Instructions

    1. Do not attempt fault rectification measures other than those given in this manual! 2. In all other cases: Have the fault rectified by an authorized KAESER service representative. Further information Observe the instructions in chapter 3 "Safety and Responsibility" and prevailing local safety regula‐...
  • Page 103 Have it checked. – erator does not load. SW = Specialised workshop; KS = KAESER SERVICE SCM - SIGMA CONTROL MOBIL; ECU - Engine Control Unit DPF = Diesel particulate filter; SCR - Selective Catalytic Reduction DEF = Diesel exhaust fluid...

  • Page 104: Tab. 62 Alarm Messages And Actions Concerning The Engine

    Have it changed if neces‐ sary. SW = Specialised workshop; KS = KAESER SERVICE SCM - SIGMA CONTROL MOBIL; ECU - Engine Control Unit DPF = Diesel particulate filter; SCR - Selective Catalytic Reduction DEF = Diesel exhaust fluid Tab.

  • Page 105: Tab. 63 Alarm Messages And Actions Concerning The Compressor Unit

    10.5.6 – – tridge. SW = specialised workshop; KS = KAESER SERVICE ADT = Airend discharge temperature; OST - Oil separator cartridge Tab. 63 Alarm messages and actions concerning the compressor unit Message codes, range 1300 – 1399 “Controller faults”:...

  • Page 106: Tab. 65 Alarm Messages And Troubleshooting In "General Faults

    Unblock GSM/GPS mod‐ – – trol locked. ule. SW = Specialised workshop; KS = KAESER SERVICE OST = oil separator tank; ADT = Airend discharge temperature; GSM = Global system for mobile communications Tab. 65 Alarm messages and troubleshooting in "General faults"...

  • Page 107: Warning Messages On The Controller

    Refuel. – – – SW = Specialised workshop; KS = KAESER SERVICE SCR - Selective Catalytic Reduction; DPF - Diesel Particulate Filter DEF = Diesel exhaust fluid UM SCM = Separate user manual for the SIGMA CONTROL SMART controller Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE...
  • Page 108 Have the DPF replaced. – – required. SW = Specialised workshop; KS = KAESER SERVICE SCR - Selective Catalytic Reduction; DPF - Diesel Particulate Filter DEF = Diesel exhaust fluid UM SCM = Separate user manual for the SIGMA CONTROL SMART controller...

  • Page 109: Evaluating Engine Faults And Alarms

    Have it changed if neces‐ sary. SW = Specialised workshop; KS = KAESER SERVICE SCR - Selective Catalytic Reduction; DPF - Diesel Particulate Filter DEF = Diesel exhaust fluid UM SCM = Separate user manual for the SIGMA CONTROL SMART controller Tab.

  • Page 110: Engine Does Not Reach Full Speed

    10.4.4). Have the engine repaired or ex‐ – changed. SW = Specialized workshop; KS = KAESER SERVICE Tab. 68 Fault: engine refuses to start or comes to a stop. 9.3.2 Engine does not reach full speed...

  • Page 111: Analysing Compressor Faults And Alarms

    Venting valve does not blow off. Check the connections and – function and have it repaired or replaced as necessary. SW = Specialised workshop; KS = KAESER SERVICE Tab. 70 Fault: working pressure too high 9.4.2 Working pressure too low...

  • Page 112: Safety Valve Blows Off

    Safety valve maladjusted and/or Adjust or have it replaced if nec‐ – leaking. essary. SW = Specialised workshop; KS = KAESER SERVICE Tab. 72 Fault: safety valve blowing off 9.4.4 Machine overheating Possible cause Measure Where can I get help? Defective cooling fan.

  • Page 113: Too Much Oil Residue In The Compressed Air

    Reduce to maximum level, see – – too high. chapters 10.5.1 and 10.5.3. SW = Specialised workshop; KS = KAESER SERVICE Tab. 74 Alarm: "Too much oil residue in the compressed air" 9.4.6 Oil flows from the compressor air filter after shutdown...

  • Page 114: 10.1 Maintenance

    ➤ Disconnect the air consumers. ➤ Depressurize all pressurized components and enclosures. Verify the vented state. ■ Wait until the machine has automatically vented. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 115: Note The Maintenance Messages On The Controller

    Replace the compressor cooling oil. 10.5.3 change the cooling oil. (every 1000 hours) h - operating hours Tab. 78 Maintenance messages and required actions Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 116: Concluding The Maintenance

    10.3 Maintenance schedules 10.3.1 Logging maintenance work The maintenance intervals given are those recommended for KAESER original components with average operating conditions. ➤ In adverse conditions (e.g. oil and filter changes), perform maintenance work at shorter intervals. Adverse conditions are, e.g.: ■...

  • Page 117: Regular Maintenance Tasks

    Check belt tension and re-ten‐ 10.4.8 KS; SW sion if necessary. E50 = after the first 50 operating hours KS = Contact KAESER SERVICE; SW = Contact specialized workshop Tab. 79 Maintenance tasks on the machine after commissioning 10.3.3 Regular maintenance tasks The following table lists the various maintenance intervals.
  • Page 118 Clean/change the fuel filter. 10.4.3 KS; SW KS = Contact KAESER SERVICE, SW = Contact specialised workshop, DEUTZ = Contact engine manufacturer DEUTZ SCM = SIGMA CONTROL MOBIL controller DPF = Diesel particulate filter; SCR = Selective Catalytic Reduction...
  • Page 119 10.4.11 KS; SW reduction agent pump. Compressor: KS = Contact KAESER SERVICE, SW = Contact specialised workshop, DEUTZ = Contact engine manufacturer DEUTZ SCM = SIGMA CONTROL MOBIL controller DPF = Diesel particulate filter; SCR = Selective Catalytic Reduction Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE...
  • Page 120 Have lifting eye and fixings KS; SW checked. KS = Contact KAESER SERVICE, SW = Contact specialised workshop, DEUTZ = Contact engine manufacturer DEUTZ SCM = SIGMA CONTROL MOBIL controller DPF = Diesel particulate filter; SCR = Selective Catalytic Reduction...

  • Page 121: Tab. 81 Regular Machine Maintenance Tasks

    Check that all electrical connec‐ tions are tight. KS = Contact KAESER SERVICE, SW = Contact specialised workshop, DEUTZ = Contact engine manufacturer DEUTZ SCM = SIGMA CONTROL MOBIL controller DPF = Diesel particulate filter; SCR = Selective Catalytic Reduction Tab.

  • Page 122: Engine Maintenance

    Check the machine interior for 10.11.5 liquid accumulations and drain, if required. EL = qualified electrician KS = Contact KAESER SERVICE; SW = Contact specialised workshop Tab. 82 Regular maintenance task options 10.4 Engine maintenance ➤ Perform maintenance tasks according to the schedule in chapter 10.3.3.1.

  • Page 123: Maintaining The Coolant Cooler

    The tank is semi-transparent so the coolant level can be seen from outside. minimum and maximum markings when the engine has ■ The level should be between the cooled down. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 124: Fig. 34 Checking Coolant Level

    Maximum frost protection is ensured with an antifreeze concentration of 55% volume, as frost pro‐ tection and heat transfer properties deteriorate beyond this point. Higher concentrations also lead to higher operating temperature. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 125: Tab. 83 Coolant Mixture Table

    (sludge) in the cooling circuit. Topping up with water alone dilutes the antifreeze concentration and is forbidden. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 126 See chapter 4, Fig. 9 for the location of the drain points for lubricant and coolant in the floor pan. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 127: Fig. 35 Draining The Coolant From The Engine Coolant Cooler

    At the drain side, the pipe‐ line is closed with a shut-off valve and sealed a plug. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 128: Fig. 36 Draining The Coolant From The Engine Coolant Cooler (Closed Floor Pan/Stationary Machine)

    2. Read and follow the manufacturer's instructions regarding the use of cooler cleaning agent. 3. After draining the coolant, use a coolant cleaning agent to descale the water cooler. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 129: Engine Air Filter Maintenance

    If this warning message triggers, maintenance of the engine air filter is required. Fig. 37 Warning messages: Air filter engine intake maintenance Event memory category: Maintenance Time when maintenance is due. Message codes Maintenance interval Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 130: Fig. 38 Engine Air Filter Maintenance

    The tip of the blast pipe must not touch the element. ■ Cleaning sealing faces. 4. Inspect the element carefully for any damage. Damaged filter element: Replace filter element. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 131: Fuel System Maintenance

    The machine has cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 132: Fig. 40 Service Fuel System

    Air can enter the fuel system if the fuel tank is empty after a fuel filter change or when carrying out work on the fuel lines. If the engine refuses to start despite a full tank, bleed the fuel system. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 133: Fig. 41 Bleeding The Fuel System

    The display indicates water in the fuel filter by returning ■ The «Information» key illuminates. ■ The «Acknowledgement» key flashes. The water separator must be emptied when this warning is given. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 134: Fig. 42 Warning Message: Fuel Filter Water Level

    The illuminated «Acknowledge» and «Information» keys are extinguished. The mixture of fuel and water and any materials contaminated with fuel must be disposed of in accordance with environment protection regulations. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 135: Fig. 44 Change The Fuel Prefilter Cartridge

    The fuel system must be bled after the filter cartridge has been changed. Dispose of fuel and any materials and components contaminated with it in accordance with environmental protection regulations. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 136: Checking The Engine Oil Level

    The engine oil is indicated by a dipstick in the oil sump. The oil level should ideally be between the minimum level . two marks on the dipstick. The oil level should not be allowed to fall below the Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 137: Engine Oil Filling And Topping Off

    The machine is fully vented, the pressure gauge reads 0 psig. All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 138: Changing The Engine Oil

    All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 139: Fig. 47 Draining The Engine Oil

    The sealing ring is deformed or defective: Replace the sealing ring. 8. Screw in the plug. 9. Replace the plug in the filler port. 10. Close the door. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 140: Fig. 48 Draining The Engine Oil (Closed Floor Pan - Stationary Machine)

    10. Close the door. Dispose of old oil and oil-soaked working materials according to environmental protection regulations. Further information See chapter 10.4.5 for engine oil filling. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 141: Replacing The Engine Oil Filter

    4. Carefully clean sealing surfaces using lint-free cloth. 5. Lightly oil the new filter's gasket. 6. Turn the oil filter clockwise by hand to tighten. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 142: Drive Belt Maintenance

    ➤ Never check the drive belt unless the engine is at standstill. ➤ Never operate the machine without a belt guard. ➤ Open both doors. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 143: Fig. 50 Belt Guard Attachment

    The engine manufacturer recommends a tension measuring device for belts. The belt tension may also be checked by hand if no tension measuring device is available. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 144: Fig. 51 Manually Checking The Belt Tension

    The drive belt is pre-tensioned by the spring force in the jockey wheel. By turning the jockey wheel you can adjust the belt tension. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 145: Fig. 52 Changing/Tensioning The Drive Belt

    A belt that has been replaced may not be used again. Check the belt tension after running for approximately 15 minutes. Old belts should be disposed of in accordance with the latest environmental regulations. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 146: Battery Maintenance

    – Observe the battery manufacturer's instructions! ■ – Follow the safety rules, explosion hazard! Further instructions on working with batteries ➤ Do not remove battery terminal covers unnecessarily. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 147: Tab. 84 Starter Batteries Charge Level

    The outside of the battery and the terminals should be cleaned regularly with a soft cloth. This avoids current leaks and minimizes the discharge rate. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 148 3. For machine standstill times of several weeks: Remove the batteries and store in a frost-free environment. In extreme cases, the use of heavy-duty cold-start batteries and/or additional batteries is rec‐ ommended. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 149: Checking The Fastening Of The Fuel Tank

    The plastic tank can be damaged by excessive tightening of the lashing strips. The fuel tank may burst and spill. ➤ Do not overtighten the lashing strips. ➤ Slightly hand-tighten the lashing strips. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 150: Replace The Filter Insert For The Reduction Agent Pump

    The machine has cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 151: Fig. 54 Reduction Agent Pump

    5. Check sealing surfaces on housing and cap. In case of damage: Replace cap or pump/have it replaced. 6. Insert new filter insert with compensation material. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 152: Compressor Maintenance

    The machine is fully vented, the pressure gauge reads 0 psig. All compressed air consumers are disconnected and the air outlet valves are open. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 153: Cooling Oil Filling And Topping Off

    ➤ Never top off with a type of oil that differs from the one already used in the machine. 2. Open the left-hand door. 3. Slowly unscrew and withdraw the plug from the oil filler port. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 154: Changing The Cooling Oil

    The machine is at operating temperature. All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 155: Fig. 57 Draining The Compressor Cooling Oil

    3. Open the shut-off valve at the cooling oil drain and catch the escaping cooling oil. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 156 Each pipeline is provided with a shut-off valve and a plug. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 157: Fig. 58 Draining The Cooling Oil (Closed Floor Pan - Stationary Machine)

    3. Open the appropriate shut-off valve at the cooling oil drain and catch the escaping cooling oil. 4. Close the shut-off valve. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 158: Replacing The Compressor Oil Filter

    ➤ Wear long-sleeved clothing and gloves. Fig. 59 Change the oil filter Oil filter Direction of rotation to unscrew the oil filter. Thermostatic valve Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 159: Oil Separator Tank Dirt Trap Maintenance

    The machine has cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 160: Fig. 60 Oil Separator Tank Dirt Trap Maintenance

    When clearly worn: replace components. 4. Place the strainer on the screw plug. 5. Screw in the plug making sure the O-ring seats properly. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 161: Changing The Oil Separator Cartridge

    The machine has cooled down. All compressed air consumers are disconnected and the air discharge valves are open. Negative cable to the batteries disconnected. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 162: Fig. 61 Changing The Oil Separator Cartridge

    8. Clean all sealing surfaces, taking care that no foreign bodies (dirt particles) fall into the oil sep‐ arator tank. 9. Insert the new oil separator cartridge and sealing rings. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 163: Compressor Air Filter Maintenance

    Clean the air filter as per the maintenance table but at the latest when the controller displays the corresponding maintenance message. Renew the air filter element after 2 years or after it has been cleaned 5 times. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 164: Fig. 62 Warning Messages: Compressor Air Filter Maintenance

    Warning messages: Compressor air filter maintenance Event memory category: Maintenance Time when maintenance is due. Message codes Maintenance interval ➤ Maintain the filter. ➤ Open the right-hand access door. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 165: Fig. 63 Compressor Air Filter Maintenance

    5. Insert the cleaned or new filter element into the filter housing. Make sure it is properly in place and sealed by its gaskets. 6. Replace the cap and secure with the clip. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 166: Cleaning The Cooler

    Check coolers regularly for clogging. Avoid creating dust swirls. Wear breathing protection if necessary. Do not clean the coolers/radiators with a sharp instrument as they may be damaged. A severely contaminated cooler/radiator should be cleaned by KAESER SERVICE. Material Compressed air...

  • Page 167: Cleaning The Compressor Cooler And Engine Radiator

    6. Reconnect the negative cable to the batteries. 7. Close the doors. 8. Start the machine and run up to operating temperature so that excess water is evaporated. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 168: Cleaning The Compressed Air After-Cooler

    2. Visually inspect for leaks: Is oil/coolant leaking out? Is a cooler leaking? ➤ Have the defective cooler repaired or replaced immediately by KAESER SERVICE. ➤ Close the doors. Clean the cooler fins only in a washing area equipped with an oil separator! 10.6.2...

  • Page 169: Check/Replace Hose Lines

    ➤ Comply with all instructions! 10.7.1 Replace the fuel lines of the drive engine ➤ Have an authorized KAESER service representative replace the fuel lines of the drive engine. 10.7.2 Replace the pressure hoses of the engine Overview of all pressure hoses at engine: ■...

  • Page 170: Maintenance Of Rubber Sealing Strips

    ➤ Do not operate the machine if the «EMERGENCY STOP» pushbutton does not work. Precondition The machine is switched off. The drive motor stands still. 1. Push the «EMERGENCY STOP» pushbutton. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 171: Have The Activating Pressure Of The Relief Valve Checked

    Having excessive temperature shut-down function checked The machine should shut down if the discharge temperature reaches a maximum of T [°F] max. max. see table 86). Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 172: Maintenance For Optional Items

    0 psig. All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 173: Fig. 67 Cleaning The Dirt Trap

    3. Wait until the machine has automatically vented. Pressure gauge reads 0 psig! 4. Open the outlet valves. 5. Open the right-hand access door. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 174: Combination Filter Maintenance

    0 psig. All compressed air consumers are disconnected and the air outlet valves are open. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 175: Fig. 68 Filter Combination

    ➤ Wait until the machine has automatically vented (check: pressure gauge reads 0 psig! ➤ Depressurize the combination filter. Option dd Fig. 68 Filter combination Filter combination Shut-off valve condensate drain Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 176: Fig. 69 Combination Filter Maintenance

    7. Close the shut-off valves. 8. Close the door. Condensate must be stored in suitable containers and disposed of in accordance with local environmental regulations. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 177 3. Clean the filter head, housing and sealing surface with a lint-free cloth. 4. Check the housing gasket. Housing gasket is damaged: replace gasket. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 178: Fresh Air Filter Maintenance

    The machine is fully vented, the pressure gauge reads 0 psig. All compressed air consumers are disconnected and the air outlet valves are open. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 179: Fig. 70 Fresh Air Filter Maintenance

    8. Carefully remove the receptacle. 9. Close the doors. Condensate must be stored in suitable containers and disposed of in accordance with local environmental regulations. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 180 1. Unscrew the upper housing counter-clockwise. 2. Draw the filter element up and out. 3. Clean the lower housing and sealing surface with a lint-free cloth. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 181: Engine Air Shut-Off Valve Maintenance

    The machine is fully vented, the pressure gauge reads 0 psig. The machine has cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 182: Fig. 71 Engine Air Shut-Off Valve Maintenance

    The machine does not shut down? Destruction of the engine and explosion and/or fire are possible. ➤ Do not move the valve adjusting screw. ➤ Have the valve set by a specialist workshop or KAESER SERVICE. Fig. 71 Engine air shut-off valve maintenance...

  • Page 183: Draining Liquid Accumulation Within The Machine

    With the machine stopped, the clamping bolts must be freely movable by hand and parallel with the pipe. In LOAD operation, all clamping bolts must be equally loaded. ➤ Replace the self-locking nuts. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 184: Fig. 72 Fit The Flexible Pipe Connection

    Dimensions of the flexible pipe connection 5. Tighten up the clamping bolts with the self-locking nuts It must be just possible to manually move the screw connections. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 185: Documenting Maintenance And Service Work

    Machine model/part number: ➤ Enter maintenance and service work carried out in this list. Date Maintenance task carried out Operating hours Signature Tab. 88 Maintenance log Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 186: 11 Spares, Operating Materials, Service

    11.2 Ordering consumable parts and operating fluids/materials KAESER consumable parts and operating materials are original products. They are specifically se‐ lected for use in our machines and ensure trouble-free operation. Unsuitable or poor-quality consumable parts and operating fluids/materials may result in damage to the machine or significantly impair its proper function.

  • Page 187: Kaeser Air Service

    ■ The security of genuine KAESER spare parts. ■ Increased legal certainty as all regulations are kept to. ➤ Why not sign a KAESER AIR SERVICE maintenance agreement. The advantages: Lower costs and higher compressed air availability. 11.4 Replacement parts for service and repair With the help of the parts list you can plan your material requirement according to operating condi‐...
  • Page 188 ➤ Inspections, preventive maintenance or repair tasks not described in this manual must not be carried out by unqualified personnel. ➤ Have further tasks, not described in this operating manual, carried out by motor vehicle workshops or by an authorized KAESER service representative . Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 189 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
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  • Page 257: 12 Decommissioning, Storage And Transport

    Discharged batteries are subject to frost damage and can freeze at 14°F. ➤ Store batteries in a frost-free place. ➤ Store batteries preferably fully charged. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 258: Long-Term Decommissioning And Storage

    ➤ Hang a notice on the instrument panel to inform of the decommis‐ – sioning measures taken. Tab. 94 Long-term decommissioning and storage checklist Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 259: Transport

    This may adversely effect the machine's center of gravity. It is possible that the permissible load on the crane or lifting eye is exceeded. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 260: Transport With A Forklift Truck

    ➤ Do not use a fork lift on stationary machines with base frame (option rx). ➤ Pick up the machine only from the side with the forks through the lifting lugs. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 261: Transporting The Machine As Load

    Responsibility for properly secured loads falls on the driver, the vehicle keeper and the carrier. Use chocks, restrainers or timber balks for securing the load. If necessary, use straps across the chassis and the towbar. Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 262: Storage

    Moisture can lead to corrosion, particularly in the engine, airend and oil separator tank. Frozen moisture can damage components, valve diaphragms and gaskets. The following measures also apply to machines not yet commissioned. Please consult with KAESER if you have questions to the appropriate storage and commis‐ sioning. Operator Manual...

  • Page 263: Disposal

    ➤ Old batteries are hazardous waste and must be disposed of correctly in accordance with local environmental protection regulations Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 264: 13 Annex

    VIN *) (stamped in the bodywork) *Vehicle identity number (on the cylinder head cover or crankcase). 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 265 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 266 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 267 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 268 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 269 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 270: Dimensional Drawings

    Option rk - Chassis with low axle load ■ Option rm - Chassis with height adjustment ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 271 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 272: Dimensional Drawing, Chassis Options

    Option rl - Chassis with higher axle load ■ Option rm - Chassis with height-adjustable towbar ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 273 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 274: Dimensional Drawing, Chassis Options

    ■ Option rc - Chassis GB version ■ Option ro - Chassis with fixed height towbar ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 275 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 276: Dimensional Drawing, Chassis Options

    ■ Option rd - Chassis USA version ■ Option ro - Chassis with fixed height towbar ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 277 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 278: Dimensional Drawing, Stationary Version

    Annex 13.3 Dimensional drawings 13.3.5 Option rw Dimensional drawing, stationary version ■ Option rw - Skid frame on runners Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 279 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 280: Dimensional Drawing, Stationary Version

    Annex 13.3 Dimensional drawings 13.3.6 Option rx Dimensional drawing, stationary version ■ Option rx - On frame Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 281 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 282: Wiring Diagrams

    Annex 13.4 Wiring diagrams 13.4 Wiring diagrams 13.4.1 Electrical Diagram Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 283 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
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  • Page 300 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
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  • Page 306 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 307 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 308 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 309 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 310 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 311 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 312 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 313 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
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  • Page 323 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 324: Lighting And Signaling System Connection

    Annex 13.4 Wiring diagrams 13.4.2 Option tc Lighting and signaling system connection Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 325 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 326 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
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  • Page 328 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 329 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 330 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 331 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 332: Lighting And Signaling System Connection

    Annex 13.4 Wiring diagrams 13.4.3 Option te Lighting and signaling system connection Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 333 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 334 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 335 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 336 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 337: Fuel Circulation Diagram

    Annex 13.5 Fuel circulation diagram 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 338 Annex 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 339 Annex 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 340: Pipeline And Instrument Flow Diagram (Exhaust Treatment)

    Annex 13.6 Pipeline and instrument flow diagram (exhaust treatment) 13.6 Option ld Pipeline and instrument flow diagram (exhaust treatment) Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 341 Annex 13.6 Pipeline and instrument flow diagram (exhaust treatment) Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 342: Operating Instructions For Compressed Air Filter (Combination Filter)

    Annex 13.7 Operating instructions for compressed air filter (combination filter) 13.7 Option dd Operating instructions for compressed air filter (combination filter) Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 343 Operating instructions for compressed air filter (combination filter) Filters for Compressed Air 005-055 (AO, AA, ACS, AR, AAR) EN Original Language FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 344 Annex 13.7 Operating instructions for compressed air filter (combination filter) FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 345 Tissottolinea l-kundizzjonijiet biex wie[ed jarmi l-partijiet u]ati u l-iskart • Evidenţiază cerinţele pentru depunerea la deșeuri a pieselor uzate și a reziduurilor. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 346 • Bir sonraki servis tarihi (ay / yıl) • Id-data tas-servis li jmiss (xahar / sena) • Data următoarei vizite de service (lună/an FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 347 Conserve este guia do utilizador para referência futura FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 348 și a cerinţelor legale, unde este cazul. Păstraţi acest ghid al utilizatorului pentru consultări ulterioare FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 349 • Manutenzione • Konserwacja • Údržba • Údržb • Hooldus • Karbantartás • Tehniskā apkope • Techninė priežiūra • Обслуживание • Vzdrževanja • Bakım • Manutenzjoni • Întreţinere FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 350 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 351 100ºC 212ºF 1.5ºC 35ºF -055 100ºC 212ºF 1.5ºC 35ºF 100ºC 212ºF 1.5ºC 35ºF -055 -055 50ºC 122ºF 1.5ºC 35ºF FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 352 581.5 22.9 4.72 11.1 24.4 " 055I 32.8 30.4 4.72 13.9 30.6 3" 055J 32.8 30.4 4.72 13.9 30.6 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 353 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 1/4” F 1/2” M FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 354 A placa de isolamento inferior pode deslocar-se se o filtro não estiver pressurizado. Quando il filtro non è sotto pressione, la piastra di chiusura inferiore potrebbe spostarsi. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 355 L-a//essorji g]andhom ikunu mqabbdin ma’ l-ert - art Placa inferioară de acoperire se poate deplasa atunci când filtrul nu este presurizat FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 356 Åbn langsomt udløbsventilen for at sætte rørene længere fremme under tryk igen. Åbn ikke indgangs- eller udgangsventiler hurtigt, og udsæt ikke enheden for store trykforskelle, da det kan medføre skader. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 357 A berendezés károsodásának elkerülése érdekében ne nyissa meg túl gyorsan a bemenő vagy az elmenő szelepet, és ne tegye ki az egységet nagy nyomáskülönbségnek. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 358 Nu deschide˛i rapid supapele de admisie sau de evacuare ∫i nu supune˛i aparatul la o diferen˛„ excesiv„ de presiune; Ón caz contrar, aparatul poate suferi deterior„ri FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 359 005 - 010 MBKE1 015 - 020 MBKE2 025 - 030 MBKE3 035 - 045 MBKE4 050 - 055 MBKE5 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 360 055AO AA055I 055AA ACS055I 055ACS AR055I 055AR AAR055I 055AAR AO055J 055AO AA055J 055AA ACS055J 055ACS AR055J 055AR AAR055J 055AAR FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 361 • Manutenzione • Konserwacja • Údržba • Údržba • Hooldus • Karbantartás • Tehniskā apkope • Techninė priežiūra • Обслуживание • Vzdrževanja • Bakım • Manutenzjoni • Întreţinere ¡ ˚C (68) (86) (104) (122) ˚F FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 362 AO, AA, ACS, AR, AAR 005 - 055 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 363 Allinja l-vle;;a g[ax-xahar u s-sena tas-servis li jmiss Aliniaţi săgeata în dreptul lunii și al anului următoarei vizite de service FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 364 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 365 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 366 Best mmungen der oben genannten R chtlin en d rekt v Unterschrift Datum 8 8/2007 Underskrift Datum 8/8/2007 Nummer der Erklärung 0002 8807 Försäkran nummer 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 367 8/8 2007 Firma Data 8 8/2007 0002/8807 Dichiarazione numero 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 368 Podpis Datum 8/8 2007 Paraksts Datums 8/8/2007 Deklar c jas numurs 0002/8807 ý slo prohlášení 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 369 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 370: Operating Instructions For Compressed Air Filter (Fresh Air Filter)

    Annex 13.8 Operating instructions for compressed air filter (fresh air filter) 13.8 Option dc Operating instructions for compressed air filter (fresh air filter) Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 371 ФИЛЬТРЫ ДЛЯ УСТРАНЕНИЯ ЗАПАХА И ПАРОВ МАСЛА FILTRI ZA ODSTRANJEVANJE OLJNIH HLAPOV IN VONJAV YAĞ BUHARI VE KOKUSU GİDERİCİ FİLTRELER FILTRI LI JNE{{U L-FWAR TA}-}JUT U L-IRWEJJA{ FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 372 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 373 • Označuje zahteve za odlaganje rabljenih delov in odpadkov. • Kullanılmış parçaların ve atıkların atılmasına ilişkin gereklilikleri vurgular • Tissottolinea l-kundizzjonijiet biex wie[ed jarmi l-partijiet u]ati u l-iskart FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 374 Убедитесь, что используется правильный инструмент • Poskrbite, da boste uporabili ustrezno orodje • Doğru alet kullanılmasını sağlayın • Kun ]gur li tintu]a l-g[odda t-tajba FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 375 A instalação e a manutenção deste produto só deve ser realizada por pessoal autorizado e competente, sob estrita observância destas instruções de utilização e de quaisquer normas e requisitos legais relevantes, quando adequado. Conserve este guia do utilizador para referência futura FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 376 Jekk Jog[;bok Innota - Dan hu indikatur tal-volum ta]-]ejt u ma jindikax i]-]mien li jdum iservi l-element tal-filtru. FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 377 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 1/4” 1/2” FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 378 020 E 025AA 025DAC 025 D 025AA 025EAC 025 E 030 E BOIE1 AC010 I - AC030 030AA 030AC 030 F 030 G FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 379 I sono provvisti di un indicatore degli oli misti. Sostituire gli elementi filtranti e l'indicatore quando il secondo assume una colorazione blu. Nota - L'indicatore segnala la presenza di oli misti, ma non la durata dell'elemento filtrante. FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 380 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 0 bar 0 bar 0 psi 0 psi FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 381 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 0 bar 0 psi 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 382 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 383 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 384: Oil-Injected Mobilair Service Intervals

    Change intervals apply to favourable ambient conditions, such as good fuel quality, cool to medium ambient temperatures, low humidity and low to medium dust exposure. Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 385: Tab. 97 Service Intervals For Mobilair Parts, Filter Set Group (Compressor And Engine)

    Annex 13.9 Oil-injected MOBILAIR service intervals Tab. 97 Service intervals for MOBILAIR parts, Filter SET group (compressor and engine) Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...
  • Page 386 Annex 13.9 Oil-injected MOBILAIR service intervals Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

  • Page 387: Tab. 98 Service Intervals For Mobilair Parts, Compressor Group

    Annex 13.9 Oil-injected MOBILAIR service intervals Tab. 98 Service intervals for MOBILAIR parts, compressor group Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 388: Tab. 99 Service Intervals For Mobilair Parts, Filter Set Group Engine

    Annex 13.9 Oil-injected MOBILAIR service intervals Tab. 99 Service intervals for MOBILAIR parts, Filter SET group Engine Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...
  • Page 389 Annex 13.9 Oil-injected MOBILAIR service intervals Operator Manual Portable Rotary Screw Compressor No.: 901810 05 USE MOBILAIR M171 SIGMA CONTROL MOBIL pV...

  • Page 390: Tab. 100 Service Intervals For Mobilair Parts, Engine Group

    Annex 13.9 Oil-injected MOBILAIR service intervals Tab. 100 Service intervals for MOBILAIR parts, Engine group Operator Manual Portable Rotary Screw Compressor MOBILAIR M171 SIGMA CONTROL MOBIL pV No.: 901810 05 USE...

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