KAESER M 64 Operator's Manual
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KAESER M 64 Operator's Manual

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Operator manual
Portable compressor
M 64
No.: 9_5898 26 E
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

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  • Page 1 Operator manual Portable compressor M 64 No.: 9_5898 26 E Manufacturer: KAESER KOMPRESSOREN SE 96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130 http://www.kaeser.com...
  • Page 2 Original instructions /KKW/M64 2.06 en SBA-MOBILAIR 20160428 104438...

  • Page 3: Table Of Contents

    Battery ........................ Options ..........................2.8.1 Air treatment options ................... 2.8.2 Low temperature equipment ................2.8.3 Diesel particulate filter ..................2.8.4 Generator (50 Hz version) .................. 2.8.5 Generator (60 Hz version) .................. Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 4 4.6.8 Optional anti-theft device ................... 4.6.9 Pedestrian protection option ................4.6.10 Instrument panel cover option ................Frame design options for stationary machines ..............4.7.1 Chassis types of stationary machines ..............Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 5 Motor running backwards ................... Analysing compressor faults and alarms ................. 9.3.1 Working pressure too high .................. 9.3.2 Working pressure too low................... 9.3.3 Pressure relief valve blowing off ................. 9.3.4 Machine overheating ..................Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 6 10.8 Documenting maintenance and service work ..............Spares, Operating Materials, Service 11.1 Note the nameplate ......................162 11.2 Ordering consumable parts and operating fluids/materials ..........162 11.3 KAESER AIR SERVICE ....................163 11.4 Service Addresses ......................163 Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 7 13.6 Operating instructions for compressed air filter (combination filter) ......... 290 13.7 Operating instructions for compressed air filter (fresh air filter) ........13.8 Service tasks on the diesel particulate filter ..............332 13.9 Service tasks - Generator ....................Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 8 Contents Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 9 Safety signs - warning stickers on the battery................118 Fig. 52 Checking cooling oil level ......................122 Fig. 53 Draining the compressor cooling oil ................... 125 Fig. 54 Draining the oil from the heat exchanger ................... Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 10 Lifting the machine with a forklift truck ..................Fig. 80 Transport with a forklift truck ...................... 202 Fig. 81 Guys to secure the freight ......................203 Fig. 82 Marking ............................205 Operator manual Portable compressor viii M 64 No.: 9_5898 26 E...
  • Page 11 Generator operating limits ......................Tab. 51 Maximum three-phase mains loading ..................Tab. 52 Maximum single-phase mains loading ..................Tab. 53 Power reduction at elevated ambient temperatures ..............Tab. 54 Generator data ........................... Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 12 Tab. 90 Regular machine maintenance tasks ..................Tab. 91 Regular maintenance task options ..................... Tab. 92 KAESER coolant mixture table ....................100 Tab. 93 Dimensions of the flexible pipe connection ................136 Tab. 94 Belt tension values ........................156 Tab. 95 Maintenance log .........................

  • Page 13: Regarding This Document Using This Document

    ➤ Make sure you provide the data from the nameplate when ordering documents. Copyright This operating manual is protected by copyright. Any queries regarding the use or duplication of this documentation should be referred to KAESER. Correct use of information will be fully suppor‐ ted. Symbols and labels ➤...

  • Page 14: Potential Damage Warnings

    The conditions relevant to safety shown here will help you to avoid dangerous situations. ➤ This symbol is is placed by lists of actions comprising one stage of a task. Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 15 The cause is named in the help text ... ➤ ... as is a solution. This symbol refers to important information or measures concerning environmental protec‐ tion. Further information Further subjects are introduced here. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 16: Technical Specifications Nameplate

    ■ on the front (see chapter 13.1) The following table lists all possible options. Only the codes for those options fitted appear on the nameplate. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 17: Compressed Air Treatment Devices

    Technical Specifications Options – options label M 64 Material No. Serial no. Options fitted bb bc bd lb lc r1= rb; rc; rd r3= rm; ro r4= rr; rs; rt r5= rw; rx sg ua pa pb 02-M0277 * r1 - r5 = place holders for chassis options Tab.

  • Page 18: Low Temperature Equipment

    Chassis are defined by the combination of several option designations as follows: Model/Height adjustment/Service brake rb/rm/rs means Example: EU chassis with height-adjustable tow bar and overrun brake Chassis: Chassis Option code Available? Model (rb, rc, rd): EU chassis Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 19: Lighting

    Reflective warning triangle EG - 12 V USA - 12 V (DOT conformity) Tab. 13 Lighting options 2.2.9 Option ga Generator Option Option code Available? Generator Tab. 14 Generator option Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 20: Hose Reels

    Instrument panel cover Generator control box cover Tab. 18 Instrument panel cover options 2.2.14 Option lc Diesel particulate filter Option Option code Available? Diesel particulate filter Tab. 19 Diesel particulate filter option Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 21: Machine (Without Options)

    Technical Specifications Machine (without options) Machine (without options) 2.3.1 Noise emission Guaranteed sound power level: Model M 64 Guaranteed sound power level* [dB(A)] * To Directive 2000/14/EC Tab. 20 Guaranteed sound power level Emission sound pressure level Model M 64 Emission sound pressure level* [dB(A)] 80.5...

  • Page 22: Chassis

    2.6.1 Working pressure and FAD Maximum working gauge pressure [bar] SIGMA airend Free air delivery [m /min] FAD as per ISO 1217:2009. Annex D Tab. 25 Working pressure and FAD Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 23: Compressed Air Outlet

    2.6.5 Cooling oil recommendation A sticker showing the type of oil used is located near the oil separator tank filler. Information on ordering cooling oil is found in chapter 11. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 24: Tab. 30 Cooling Oil Recommendation

    Viscosity at 40 °C 50.7 mm 70.0 mm (D 445; ASTM test) (D 445; ASTM test) Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 25: Cooling Oil Charge

    Oil consumption relative to fuel consumption [%] approx. 0.2 Tab. 33 Engine specification 2.7.2 Oil recommendation The engine oil must meet the following classification: ■ ACEA, class E4, E7 ■ API, class CF, CI-4 Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 26: Fuel Recommendation

    Do not use a common coolant and/or antifreeze that meets only the requirements of ASTM D3306. Such coolants are intended only for light use in vehicles and could shorten the useful life of the engine. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 27: Fluid Volumes

    Road breaker lubricant recommendation 2.8.1.2 Option dc Fresh air filter Feature Value Maximum working pressure [bar] Minimum ambient temperature [°C] Maximum ambient temperature [°C] Tab. 39 Fresh air filter conditions Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 28: Low Temperature Equipment

    * Higher altitudes are permissible only after consultation with the manufacturer. Tab. 41 Environmental conditions, low temperature equipment 2.8.2.2 Option bb Engine coolant pre-heating Coolant pre-heater Value Voltage [V] Power [W] Tab. 42 Coolant pre-heater Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 29: Diesel Particulate Filter

    2.8.4 Option ga Generator (50 Hz version) Generator specification: Features Generator Generator Generator 400V, 3-ph 230V, 3-ph 115V, 2- phase Rated power [kVA] 13.0 13.0 3-phase/2-phase Rated power [kVA] single-phase Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 30: Tab. 46 Generator Data

    230V, 3-ph 115V, 2-phase Power sockets Quantity: 16 A; 230 V/1~/N/PE – – 16 A; 400 V/3~/N/PE – – 16 A; 230 V/2~/PE – – 32 A; 230 V/3~/PE – – Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 31: Tab. 49 Circuit Breaker

    Resistive consumers include lamps and heaters, for example. Electric motors and transformers are inductive consumers. Nominal rating conditions: ■ Ambient temperature: 25 °C ■ Max. height above sea level at the place of use: 1000 m Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 32: Generator (60 Hz Version)

    Option ga Generator (60 Hz version) Generator specification: Features Generator 250V, 2-phase Rated power [kVA] 13.0 2-phase Rated power [kVA] single-phase Voltage [V] 250/125 Voltage constant [%] ±5 balanced load Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 33: Tab. 48 Connection Sockets

    Free air delivery [m /min] FAD with simultaneous generator operation /min] Tab. 55 Delivery in generator mode Connections: Power sockets Quantity: 30 A; 250 V/2~/PE 20 A; 125 V/2~/PE Tab. 56 Connection sockets Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 34: Tab. 57 Circuit Breaker

    Power reduction at elevated ambient temperatures: Ambient temperature Generator power [°C] ≤30 Full power available >30 Reduction of 10 % for each temperature rise of 10 °C. Tab. 60 Power reduction at elevated ambient temperatures Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 35: Safety And Responsibility Basic Instructions

    These are, for example, nationally implemented European directives and/or applicable national leg‐ islation, safety and accident prevention regulations. ➤ Observe relevant statutory and accepted regulations during transport, operation, and mainte‐ nance of the machine. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 36: Determining Personnel

    DGUV Regulation 100–500 , chapter 2.11: ➤ Recurring inspections according to The user must ensure that the compressor's safety devices are checked for function as re‐ quired or at least annually. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 37: Complying With Inspection Intervals For Diesel Particulate Filters

    Option lc Complying with inspection intervals for diesel particulate filters The machine is subject to local inspection schedules. KAESER SERVICE is an inspecting authori‐ ➤ Have the TRGS 554 inspection carried out annually and the TÜV (or local equivalent) every two years.

  • Page 38: Dangers

    ➤ Let the machine cool down before opening the cooling system. ➤ Unscrew the filler cap carefully by a quarter to half a turn at first. Remove the filler cap only when pressure has escaped completely. Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 39 ➤ Wear close-fitting clothes and a hair net if necessary. ➤ Ensure that all covers and safety guards are in place and secured before re-starting. Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 40 ➤ Do not eat or drink while handling fuel, cooling and lubricating fluids or antifreeze. ➤ Keep suitable fire extinguishing agents ready for use. ➤ Use only KAESER approved operating materials. Unsuitable spare parts Unsuitable spare parts compromise the safety of the machine.

  • Page 41: Safe Machine Operation

    ➤ Before moving the machine, make sure any security devices (e.g. anti-theft chain) are re‐ leased. Transport as trailer on public roads ➤ Do not tow machines without service brake on public roads. Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 42 Potentially Explosive Atmospheres". ➤ Ensure adequate ventilation. ➤ Place the machine in such a manner that the working conditions in its environment are not im‐ paired. Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 43 ➤ Do not open the body while the machine is switched on. ➤ Do not open or dismantle any valves. ➤ Use only spare parts approved by KAESER for use in this machine. ➤ Operate the machine only in technically sound condition.

  • Page 44: Organisational Measures

    ➤ Give clear instructions on reporting faults and damage to the machine. ➤ Give instructions on fire reporting and fire-fighting measures. 3.5.4 Danger areas The table gives information on areas dangerous to personnel. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 45: Safety Devices

    During cleaning or maintenance work, a check should be made that safety signs have not been removed or obliterated . Have missing or illegible signs replaced! Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 46: Fig. 1 Location Of Safety Signs

    ➤ Wear long-sleeved garments (no synthetics such as polyester) and protec‐ tive gloves. ➤ Do not inhale dangerous gases. * Position within the machine *** only machines with option dc **** only machines with option ga Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 47: Tab. 63 Safety Signs

    ➤ Check the oil indicator at least once a day. * Position within the machine *** only machines with option dc **** only machines with option ga Tab. 63 Safety signs Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 48: Generator Operation

    In IT networks, the total length of power cables may not exceed 250 m (DIN VDE 0100, Part 728 / IEC 60364-5-551). ■ Use at least H07RN-F cables to DIN VDE 0282 Part 4 (IEC 60245-4 / HD 22.4) as non-fixed extension cables. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 49: Do Not Exceed The Maximum Supply System Load

    ➤ Shut down the machine from the instrument panel if possible. ➤ Warn and move endangered personnel to safety. ➤ Help incapacitated persons. ➤ Close the doors. ➤ When trained accordingly: Attempt to extinguish the fire. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 50: Injury From Handling Operating Fluids/Materials

    ➤ Do not induce vomiting. ➤ Seek medical aid. 3.10 Warranty This operating manual does not contain any independent warranty commitment. Our general terms and conditions apply with regard to warranty. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 51: Identifying The Effects Of Improper Modifications

    ■ incorrect maintenance, ■ incorrect repair. Correct maintenance and repair includes the use of genuine KAESER spare parts and operating materials. ➤ Obtain confirmation from KAESER that your specific operating conditions are suitable. 3.11 Identifying the effects of improper modifications The machine and various modules are designed according to applicable regulations and are sub‐...

  • Page 52: Environment Protection

    ➤ Store and dispose of operating materials and replaced parts in accordance with local environ‐ ment protection regulations. ➤ Observe national regulations. This applies particularly to parts contaminated with fuel, oil, coolants and acids. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 53: Design And Function Bodywork

    Safe and reliable operation is only ensured when the bodywork is closed. The wing doors are provided with handles for opening. Release the doors by the snap fasteners. The doors are held open by gas springs. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 54: Machine Structure

    Fuel pre-filter with water trap Fig. 4 Left-hand door opened Water cooler Airend Battery Lifting eye Inlet valve Drive motor Pressure relief valve Toolbox Lifting eye cover Compressor air filter Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 55: Machine Function

    . The minimum pressure/check valve ensures suffi‐ cient internal pressure to maintain cooling oil circulation. The cooling fan ensures optimum cooling of all components within the enclosure. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 56: Operating Modes And Control Mode

    This stepless delivery regulation minimises fuel consumption of the engine. The load and fuel con‐ sumption of the engine rises and falls with the air demand. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 57: Safety Devices

    Airend discharge temperature ■ Engine alternator The fuel stop device is activated when an alarm occurs. The engine comes to a stop and the venting valve releases pressure from the machine. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 58: Further Safety Devices

    After-cooler The aftercooler lowers the compressed air temperature to only 5 K to 10 K above ambient. Most of the moisture carried in the air is removed in the aftercooler. Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 59 See chapter 2.8.1.2 for ambient conditions under which the fresh air filter can be used. Further information See DIN EN 12021 for more information regarding permissible limit values for hazardous contami‐ nants in breathing air. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 60: Fig. 8 Tool Lubricator

    The oil flow adjusts automatically to changes in air demand (one or more tools/consumers on line). Fig. 8 Tool lubricator Tool lubricator Oil tank Compressed air outlet distributor Metering knob Shut-off ball valve Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 61: Low Temperature Equipment Options

    The power supply to the coolant pre-heater takes place via a separate network connector. A flexi‐ ble power cable (supplied) connects the machine's power plug to the user's power socket. The coolant pre-heater works according to the principle of self-circulation. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 62: Fig. 10 Coolant Pre-Heating

    The frost protector is activated when the machine is started or stopped in ambient temperatures below freezing. Due to the anti-freeze in the air flow, valves and control lines in the interior are moistened preventing a freezing of the control and regulating system. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 63: Optional Battery Isolating Switch

    This causes a sudden and uncontrolled increase in en‐ gine speed that can result in serious mechanical damage. Without appropriate preventive meas‐ ures, the engine and compressor can be destroyed. Explosion or fire are also possible. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 64: Generator Option

    Electrical power input > 100 VA: Permanent maximum speed (en‐ automatic maximum speed gine under full load) Power consumption below minimum value: Engine run-on time of approximately 2 mi‐ nutes at maximum speed Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 65: Fig. 13 Instrument Panel - Generator Control Box, 400 V Ac

    Instrument panel – generator control box, 230 V AC «Mode selector switch» Generator control box 32 A three-phase power socket «Generator main switch» Single-phase power sockets «Safety cut-out» 16 A three-phase power socket «Safety cut-out» (with overcurrent release) Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 66: Diesel Particulate Filter Option

    The diesel particulate filter is integrated in the engine's exhaust system. The engine exhaust flows through the filter module and nearly all the damaging particles are trapped. A control unit monitors the function of the diesel particulate filter system. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 67: Hose Reel Option

    The machine is fitted with a security chain as theft protection. 4.6.9 Option sg Pedestrian protection option The machine is provided with pedestrian protection that functions both as a deflector and against pedestrians being run-over. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 68: Instrument Panel Cover Option

    The mounting assembly is designed as a frame. ■ Use as stationary machine ■ Mounted on truck/trailer platform Tab. 66 Stationary machines Further information See chapter 13.3 for the dimensional drawings of machines with stationary frame designs. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 69: Installation And Operating Conditions

    ─ free of acid/alkaline forming substances, particularly ammonia, chlorine or hydrogen sulfide. Installation conditions Precondition The floor must be level, firm and capable of bearing the weight of the machine. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 70: Fig. 18 Minimum Distance From Excavations/Slopes And Walls

    ➤ Use winter grade engine oil. ➤ Use winter diesel fuel. ➤ Use low viscosity compressor cooling oil. 10. At ambient temperatures below 0 °C, follow the instructions in chapter 7.4. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 71: Installation

    Details of dangers and their avoidance are found in chapter 3.5. Reporting Transport Damage 1. Check the machine for visible and hidden transport damage. 2. Inform the carrier and the manufacturer in writing of any damage found. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 72: Initial Start-Up Ensuring Safety

    ➤ Remove all packing materials on and in the machine. ➤ Observe the machine during the first few hours of operation to ensure that it is operating cor‐ rectly. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 73: Special Measures For Re-Commissioning After Storage Or De-Commissioning

    ➤ Check the tyre pressures. 36 months ➤ Have the overall technical condition checked by an authorised KAESER SERVICE technician. Tab. 67 Measures for re-commissioning the compressor after a long period of storage or de-commissioning Checking installation and operating conditions ➤...

  • Page 74: Low-Temperature Operation (Winter)

    ➤ Observe the instructions provided with the battery jumper cables. ➤ Do not connect the battery jumper cables to the negative pole of the discharged battery or to the bodywork of the machine. ➤ Work with caution. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 75: Fig. 19 Jumper Cable Connection Diagram

    1. Park the assisting vehicle in close distance to the engine, without their bodywork touching each other. 2. Stop the engine of the assisting vehicle. 3. Open the accesses to the batteries (remove maintenance panels/bonnet and pole caps). 4. Switch off all power consumers. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 76: Starting Up Low-Temperature Equipment

    Operating the engine cooling water pre-heater The engine coolant can be pre-heated to improve starting under cold conditions. The connection for the mains supply is located on the machine's instrument panel. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 77: Fig. 20 Coolant Pre-Heating

    Ball valve (closed) Level of antifreeze ➤ Use the checklist when initially starting the frost protector. To be checked see chapter Confirmed? Level of antifreeze in the frost protector. 10.7.5 Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 78: Putting The Generator Into Operation

    «Mains circuit breaker» «Operating mode selector switch» («Circuit breaker» designed as automatic earth leak warning lamp Test button with circuit-breaker with shunt trip) for «insulation monitoring» Three-phase power sockets Single-phase power sockets Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 79: Fig. 24 Insulation Monitoring - 115 V, Single-Phase Generator (50 Hz)

    Risk of fatal injury caused by contact with live components! ➤ The generator may only be used if the «circuit breaker» («mains circuit breaker») has trip‐ ped during the test! Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 80: Tab. 70 Test Instructions For A Generator With An Earth Leak Detection Device

    3 seconds. The «mains circuit breaker» trips. Problem: The «mains circuit breaker » does not trip. ➤ Shut down the generator and call KAESER SERVICE. Tab. 70 Test instructions for a generator with an earth leak detection device. Operator manual...

  • Page 81: Operation

    Corrosion may damage the container. ➤ Regularly drain the condensate. Further information Details of authorised personnel are found in chapter 3.4.2. Details of dangers and their avoidance are found in chapter 3.5. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 82: Starting And Stopping

    ➤ Remove any snow and ice from the machine before operating. 8.2.1 Running the machine 1. Open the right-hand access door. 2. Turn the «Controller On» switch. 3. Close the door. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 83: Engine Pre-Heating

    The control unit records the alarm message so it can be proven if the machine continues to be operated with an illuminated alarm indication. The manufacturer accepts no liability from consequential damage. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 84: Allow The Machine To Run Up To Operating Temperature

    To prevent users' devices from venting when the compressor shuts down and automatically vents, a shut-off valve is installed in the control air line between oil separator tank and air distributor. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 85: Shutting Down The Machine

    The shut-off valve must remain open for any other applications! 1. Open the right-hand access door. 2. Close the shut-off valve. Further information Close the shut-off valve in the control line (see Fig. 28). Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 86: Ending The Reverse Engine Run

    A hose reel is provided for safe storage of this hose. ➤ Check which hose reel is fitted to your machine. 8.4.1 Using the hose reel (EC version) The hose reel is on the front of the machine. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 87: Fig. 29 Hose Reel (Ec Design)

    2. Locate the securing hole in the reel's side plate until it is aligned with the securing screw 3. Screw in the securing bolt fully. 4. Tighten the clamping screw Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 88: Using The Hose Reel (Usa Version)

    1. Check that the hose is firmly and evenly reeled in. Reel again, if necessary. 2. Tighten the clamping screw The reel is locked against unwanted reeling in or out. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 89: Operating The Tool Lubricator

    Turning clockwise: reduces the oil flow. ■ Turning counter-clockwise: increases the oil flow. 1. Set the required oil flow. 2. Close the door. Further information Fill the tool lubricator with suitable oil (see chapter 10.7.1) Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 90: Using The Low-Temperature Equipment

    The machine is switched off. ➤ Open the right-hand access door. Using with the frost protector switched on Operation at temperatures below 0 °C (winter operation). Precondition Frost protector filled with antifreeze Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 91: Operating The Battery Isolating Switch

    2. Close the door. Shutting down the machine 1. Switch the «battery isolating switch» to the 'off' position. The battery is disconnected from the machine's electrical system. 2. Close the door. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 92: Generator Operation

    See chapter 4.6.5.1 for generator operating modes. Connect electrical consumers 1. DANGER! Devices start automatically without warning. Serious injury and damage to property is possible. ➤ Make sure that electric consumers are switched off. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 93: Switching Off The Generator

    Maintain the following minimum distances to the object to be cleaned in order to prevent damages to the machine when cleaning with the high-pressure cleaner. ■ Circular section jets: approximately 70 cm ■ Fan jets: approximately 30 cm ■ Dirt blasters: approximately 30 cm Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 94 Direct water jets can damage or even destroy sensitive components. ➤ Do not directly focus a strong water jet towards sensitive components. ➤ Work with caution. 2. Carefully clean the machine with the high-pressure cleaner. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 95: Fault Recognition And Rectification

    1. Do not attempt fault rectification measures other than those given in this manual! 2. In all other cases: Have the fault rectified by an authorised KAESER SERVICE representative. Further information Observe the instructions in chapter 3 "Safety and Responsibility" and prevailing local safety regula‐...

  • Page 96: Engine Does Not Reach Full Speed

    Check engine oil level, see sufficient oil pressure. chapter 10.3.4. Have the engine repaired or ex‐ changed. SW = specialised workshop; KS = KAESER SERVICE Tab. 71 Fault: engine refuses to start or comes to a stop. 9.2.2 Engine does not reach full speed...

  • Page 97: Motor Running Backwards

    (see chapter 8.3). If necessary, have damaged com‐ ponents replaced. – – SW = specialised workshop; KS = KAESER SERVICE Tab. 74 "Motor running backwards" fault Analysing compressor faults and alarms 9.3.1 Working pressure too high...

  • Page 98: Pressure Relief Valve Blowing Off

    10.3.2 and 10.4.7. Oil separator cartridge heavily Change, see chapter 10.4.6. – – clogged. SW = specialised workshop; KS = KAESER SERVICE Tab. 76 Fault: working pressure too low 9.3.3 Pressure relief valve blowing off Possible cause Remedy...

  • Page 99: Too Much Oil Residue In The Compressed Air

    10.3.1. Ambient temperature too high. See installation conditions in – – chapter 5.2. SW = specialised workshop; KS = KAESER SERVICE Tab. 78 Fault: machine overheating 9.3.5 Too much oil residue in the compressed air Possible cause...

  • Page 100: High Moisture Content In The Compressed Air

    See chap‐ ter 10.7.2 SW = specialised workshop; KS = KAESER SERVICE Tab. 81 Fault: high moisture content in the compressed air Option lc Evaluate faults in the diesel particulate filter indication fault, diesel particulate filter .

  • Page 101: Evaluate Generator Faults And Alarms

    Have the fuel injection system of hydrocarbons or sulphate. checked. Use an engine oil that produces low white ash. SW = specialised workshop; KS = KAESER SERVICE Tab. 84 Grey or brownish exhaust gas Option ga Evaluate generator faults and alarms 9.5.1...

  • Page 102: Tab. 86 Generator Voltage Too High

    Evaluate generator faults and alarms Possible cause Remedy Where can I get help? Engine speed too high. Have reset to rated speed. SW = specialised workshop; KS = KAESER SERVICE Tab. 86 Generator voltage too high Operator manual Portable compressor M 64...

  • Page 103: 10.1 Maintenance

    Compressed air is contained energy. Uncontrolled release of this energy can cause serious injury or death. The following safety concerns relate to any work on components that could be under pressure. ➤ Disconnect the air consumers. ➤ De-pressurise all pressurised components and enclosures. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 104: Following The Maintenance Plans

    10.2 Following the maintenance plans 10.2.1 Logging maintenance work The maintenance intervals given are those recommended for KAESER original components with average operating conditions. ➤ In adverse conditions (e.g. oil and filter changes), perform maintenance work at shorter intervals. Adverse conditions are, e.g.: ■...

  • Page 105: Regular Maintenance Tasks

    Option ga, gb – generator Check the generator-drive belt 10.7.8 tension and re-tension if neces‐ sary. h ≙ operating hours KS ≙ Contact KAESER SERVICE, FW ≙ Contact specialised workshop. Tab. 88 Maintenance tasks after commissioning 10.2.3 Regular maintenance tasks The following table lists the various maintenance intervals.
  • Page 106 Check the fuel tank for dirt and clean, if necessary. Clean the tank fuel strainer. Check fuel tanks for secure fix‐ 10.3.10 ing. KS ≙ contact KAESER SERVICE, FW ≙ contact specialised workshop Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 107 Grease the door hinges. Carry out rubber sealing strip 10.6 maintenance. Have lifting eye and fixings KS , FW checked. KS ≙ contact KAESER SERVICE, FW ≙ contact specialised workshop Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 108: Tab. 90 Regular Machine Maintenance Tasks

    KS , FW Check that all electrical connec‐ KS , FW tions are tight. Check the lighting system's function. KS ≙ contact KAESER SERVICE, FW ≙ contact specialised workshop Tab. 90 Regular machine maintenance tasks 10.2.3.2 Maintenance schedule for options ➤...

  • Page 109: Engine Maintenance

    Have the diesel engine emission 3.4.4 KS , FW checked according to TRGS 554. KS ≙ Contact KAESER SERVICE, FW ≙ Contact specialised workshop, EF ≙ Contact qualified electrician Tab. 91 Regular maintenance task options 10.3 Engine maintenance ➤...

  • Page 110: Water Cooler Maintenance

    The tank is semi-transparent so the coolant level can be seen from outside. ■ The level should be between the minimum and maximum markings when the engine has cooled down. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 111: Fig. 34 Checking Coolant Level

    Maximum frost protection is ensured with an antifreeze concentration of 55% by volume, as frost protection and heat transfer properties deteriorate beyond this point. Higher concentration also leads to higher operating temperature. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 112: Tab. 92 Kaeser Coolant Mixture Table

    ➤ Follow coolant recommendations in chapter 2.7.4. Preparing coolant Precondition Coolant must meet the specification of ASTM D4985. ➤ The coolant should be mixed in the proportions given by the manufacturer. KAESER coolant mixture table Antifreeze Water Frost protection to [°C] 1 part...
  • Page 113 (accessible from underneath through the access hole in the floor pan). Precondition The machine has cooled down. The negative cable to the battery is disconnected. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 114: Fig. 35 Draining The Coolant From The Radiator

    2. Use cooler cleaning agent to remove scaling from the water cooler. Further information If the system reports "Change coolant", use cooler cleaning agent to remove scaling in the water cooler, see chapter 10.2.3.1. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 115: Engine Air Filter Maintenance

    Fig. 36 Engine air filter maintenance Maintenance indicator Filter element Red zone indicator scale Retaining clip Indicating piston of the maintenance indi‐ Filter cap cator Reset knob for the maintenance indicator Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 116: Fig. 37 Cleaning The Filter Element

    The yellow piston within the indicator is reset and the maintenance indicator is ready for use again. ➤ Close the doors. Dispose of old parts and contaminated materials according to environmental regulations. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 117: Fuel System Maintenance

    ➤ Keep fuel away from hot machine parts. Fig. 38 Fuel system maintenance Fuel pump Fuel strainer Fuel prefilter Fuel tank Fuel water separator Fuel micro-filter ➤ Open the right-hand access door. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 118: Fig. 39 Bleeding The Fuel System

    Fuel water separator maintenance A water trap is installed between the tank and the fuel pump. The separator tank is semi-transpar‐ ent so the fuel level can be seen from outside. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 119: Fig. 40 Fuel Water Separator Maintenance

    5. Reconnect the battery. 6. Close the door. The mixture of fuel and water and any materials contaminated with fuel must be disposed of in accordance with environment protection regulations. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 120: Fig. 41 Changing The Fuel Pre-Filter

    2. Use standard tools to loosen then unscrew the fine filter cartridge. Catch fuel in the receptacle. 3. Clean the sealing faces of the micro-filter cartridges and the opposite site of the filter mount with lint-free cloth. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 121: Checking The Engine Oil Level

    The machine is standing level. The machine is fully vented, the pressure gauge reads 0 bar. Engine cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 122: Engine Oil Filling And Topping Up

    See chapter 2.7.5 for engine oil filling volume. The oil dipstick is marked with the «maximum oil level». 1. Open the right-hand access door. 2. Remove the filler cap and fill with fresh oil. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 123: Changing The Engine Oil

    ➤ Wear long-sleeved clothing and gloves. Draining the engine oil The oil is drained directly at the engine's oil pan. For this purpose, a drainage outlet is provided in the floor pan. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 124: Fig. 44 Draining The Engine Oil

    See chapter 10.3.5 for engine oil filling. 10.3.6.1 Option ga Changing the engine oil This is done from a oil drain valve with the aid of a separate drain hose. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 125: Fig. 45 Changing The Engine Oil

    9. Replace the plug in the filler port. 10. Close the door. Dispose of old oil and oil-soaked working materials according to environmental protection regulations. Further information See chapter 10.3.5 for engine oil filling. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 126: Replace The Engine Oil Filter

    Low oil level: Replenish engine oil. 8. Reconnect the negative battery terminal. 9. Close the door. Dispose of old oil filter, old oil and materials contaminated with oil according to environmental protection regulations. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 127: Drive Belt Maintenance

    ➤ Open both doors. Removing the belt guard: Fig. 47 Belt guard attachment Engine block Hexagon bolt Belt guard ➤ Unscrew the securing screws of the belt guard and remove the belt guard. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 128: Fig. 48 Checking The Drive Belt Seating

    The belt tension can be checked by hand: To check the tension, press the belt inwards with the thumb at the mid-point between pulleys. Fig. 49 Manually checking the belt tension Drive belt testing position - Compressive load approximately: 10 Kg - Play approximately: 7– 9 mm Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 129: Fig. 50 Changing/Tensioning The Drive Belt

    1. Loosen the alternator securing screw and clamping nut until the drive belt can be taken off the pulleys. 2. Remove the belt. 3. Check the pulleys for dirt and wear. Dirty pulley: Clean pulley. Worn pulley: Have the pulley changed. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 130: Battery Maintenance

    When working on the battery comply with the following safety signs: A warning label with safety signs is attached to the battery. Fig. 51 Safety signs - warning stickers on the battery. Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 131 The acid quantity is generally sufficient for the life of the battery. Nevertheless, the fluid level should be checked annually. The level should be up to the mark, 1 cm above the plates. Replace the battery immediately if the casing leaks. Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 132 ➤ The battery serves as a buffer and must not be disconnected while the engine is running. ➤ Carry out work on batteries only with the machine shut down. 3. Open the left-hand door. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 133: Checking The Fastening Of The Fuel Tank

    The lashing strips must fit closely around the fuel tank. The tensioning force of the strips must not exceed 10 daN (slightly hand-tighten only). ➤ Hand-tighten the lashing strip with the integrated ratchet and push the ratchet to the strip. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 134: Compressor Maintenance

    2. Slowly unscrew and withdraw the plug from the oil filler port. 3. Check the cooling oil level. Top up if no oil is visible. 4. Replace the plug in the filler port. 5. Close the access door. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 135: Cooling Oil Filling And Topping Up

    5. Open the outlet valves. 6. Open the right-hand access door. 7. Check the oil level after about 5 minutes. Top up if necessary. 8. Visually inspect for leaks. 9. Close the door. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 136: Changing The Cooling Oil

    ➤ Wear long-sleeved clothing and gloves. ➤ Open the right-hand access door. 10.4.3.1 Draining the cooling oil The cooling oil is drained directly at the oil separator tank and the oil cooler. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 137: Fig. 53 Draining The Compressor Cooling Oil

    The heat exchanger can be drained by a separate oil drain plug located on the underside of the heat exchanger (accessible from underneath through the access hole in the floor pan). Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 138: Replacing The Compressor Oil Filter

    All compressed air consumers are disconnected and the air outlet valves are open. The negative cable to the battery is disconnected. CAUTION Danger of burning from hot components and oil. ➤ Wear long-sleeved clothing and gloves. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 139: Fig. 55 Change The Oil Filter

    6. Open the right-hand access door. 7. After approximately 5 minutes: Check the cooling oil level. Cooling oil level too low: Replenish with more cooling oil. 8. Visually inspect for leaks. 9. Close the door. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 140: Oil Separator Tank Dirt Trap Maintenance

    Replace components if they are heavily worn. 7. Fit the nozzle and strainer to the screw-in connector. 8. Screw in the connector making sure the sealing ring seats properly. 9. Refit the oil scavenge line. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 141: Changing The Oil Separator Cartridge

    Machine is cooled down. All compressed air consumers are disconnected and the air outlet valves are open. The negative cable to the battery is disconnected. ➤ Open the right-hand access door. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 142: Fig. 57 Changing The Oil Separator Cartridge

    8. Insert the new oil separator cartridge with gaskets and screw down the cover. 9. Re-position the air pipe Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 143 5. Open the outlet valves. 6. Open the right-hand access door. 7. Check the oil level after about 5 minutes. Top up if necessary. 8. Visually inspect for leaks. 9. Close the door. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 144: Fig. 58 Changing The Oil Separator Cartridge (Option Ba)

    Take particular care with the following components: ■ The frost protector connected to the control line, ■ The oil scavenge line screwed to the underside of the cover. 7. Take out the old cartridge and gaskets Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 145: Compressor Air Filter Maintenance

    Clean the filter according to the maintenance schedule or if the maintenance indicator shows this to be necessary. Renew the air filter element after 2 years at the latest or after it has been cleaned 5 times. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 146: Fig. 59 Compressor Air Filter Maintenance

    Compressor air filter maintenance Filter cap Indicating piston of the maintenance indi‐ Air filters cator Maintenance indicator Reset knob for the maintenance indicator Red zone indicator scale Loosen the screws Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 147: Fig. 60 Cleaning The Filter Element

    The yellow piston within the indicator is reset and the maintenance indicator is ready for use again. ➤ Close the door. Dispose of old parts and contaminated materials according to environmental regulations. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 148: Check Pressure Relief Valves

    10.4 Compressor Maintenance 10.4.8 Check pressure relief valves ➤ Have pressure relief valves checked by KAESER SERVICE in accordance with the mainte‐ nance schedule. 10.4.9 Fit the flexible pipe connection With the machine stopped, the clamping bolts must be freely movable by hand and parallel with the pipe.

  • Page 149: Cleaning The Cooler

    Check coolers regularly for clogging. Avoid creating dust eddies. Wear breathing protection if necessary. Do not clean the coolers/radiators with a sharp instrument as they may be damaged. A severely contaminated cooler/radiator should be cleaned by KAESER SERVICE. Material Compressed air...

  • Page 150: Cleaning The Compressed Air Aftercooler

    2. Visually inspect for leaks. Does oil or cooling water escape? Is a cooler leaking? ➤ Have the defective cooler repaired or replaced immediately by KAESER SERVICE. ➤ Close the doors. Clean the cooler blades only in a washing area equipped with an oil separator.

  • Page 151: Maintenance Of Rubber Sealing Strips

    2. Clean the rubber sealing strips with a lint-free cloth and check for cracks, holes and other dam‐ age. Have any damaged gasket replaced. 3. Properly grease the rubber strips. 4. Close the doors. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 152: Maintenance Of Optional Items

    A dip stick is attached to the underside of the oil filler plug with which to measure the oil level. The oil level should be in the upper third of the dipstick. 1. Slowly unscrew and withdraw the oil filler plug. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 153: Cyclone Separator Maintenance

    The machine is fully vented, the pressure gauge reads 0 bar. All compressed air consumers are disconnected and the air outlet valves are open. The negative cable to the battery is disconnected. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 154: Fig. 65 Cleaning The Dirt Trap

    1. Switch the machine on and run it in IDLE mode for approx. 5 minutes. 2. Shut down the machine. 3. Wait until the machine has automatically vented. Pressure gauge reads 0 bar. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 155: Combination Filter Maintenance

    ➤ Wait until the machine has automatically vented (check: pressure gauge reads 0 bar! ➤ De-pressurise the combination filter. Option dd Fig. 66 Filter combination Filter combination Shut-off valve condensate drain Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 156: Fig. 67 Combination Filter Maintenance

    6. Open the left-hand door. 7. Close the shut-off valve. 8. Close the door. Condensate must be stored in suitable containers and disposed of in accordance with local environmental regulations. Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 157 2. Draw the filter element down and out. 3. Clean the filter head, housing and sealing surface with a lint-free cloth. 4. Check the housing gasket. Housing gasket is damaged: replace gasket. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 158: Fresh Air Filter Maintenance

    The machine is shut down. The machine is standing level. The machine is fully vented, the pressure gauge reads 0 bar. All compressed air consumers are disconnected and the air outlet valves are open. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 159: Fig. 68 Fresh Air Filter Maintenance

    7. Close the drain valve. 8. Carefully remove the receptacle. 9. Close the doors. Condensate must be stored in suitable containers and disposed of in accordance with local environmental regulations. Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 160 Changing the upper filter element (adsorption insert): 1. Unscrew the upper housing counter-clockwise. 2. Draw the filter element up and out. 3. Clean the lower housing and sealing surface with a lint-free cloth. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 161: Frost Protector Maintenance

    6. Check the fresh air filter housing and hose line for leaks. 7. Close the doors. 10.7.5 Option bc Frost protector maintenance At temperatures below 5°C, the level of antifreeze in the protector must be checked daily before starting the compressor. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 162: Fig. 69 Filling The Frost Protector

    1. Open the right-hand access door. 2. Unscrew the clamp ring and remove the bowl. 3. Fill the bowl ¾ full with antifreeze. 4. Screw the bowl carefully back into place. 5. Close the door. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 163: Spark Arrestor Cleaning

    1. Unscrew the soot drain plug. 2. Push one end of the hose over the drain port and place the other end in the receptacle. 3. Start the compressor engine. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 164: Engine Air Shut-Off Valve Maintenance

    The machine does not shut down? Destruction of the engine and explosion and/or fire are possible. ➤ Do not move the valve adjusting screw. ➤ Have the valve set by a specialist workshop or KAESER SERVICE. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 165: Fig. 71 Maintain The Engine Air Shut-Off Valve

    Engine shut-off valve is clogged: Blow out with compressed air. If necessary, clean the valve with cleaning fluid or spirit and allow to dry. If dirt cannot be removed: Contact specialist workshop or KAESER SERVICE. Checking the engine air intake shut-off valve for correct function and movement: 1.

  • Page 166: Generator Drive Belt Maintenance

    Touching the moving drive belt may result in severe bruising or even loss of limb or extremi‐ ties. ➤ Check the belt only when the compressor is shut down. ➤ Never run the machine without a belt guard. ➤ Open the left-hand door. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 167: Fig. 72 Securing The Belt Guard At The Generator

    A belt tension measuring device may be used to verify the belt tension. See the manufacturer's in‐ structions for operation. The belt tension may also be checked manually if no tension measuring device is available. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 168: Fig. 73 Belt Tension Checking By Hand

    Making operational: 1. Re-attach the safety screen and the belt guard. 2. Reconnect the negative battery terminal. 3. Close the door. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 169: Fig. 74 Generator Belt Tensioning

    Hexagonal nut Compression spring Spherical seat washer Conical seat washer Spherical seat washer Spherical seat washer Hexagon nut (self-locking) Locknut Tensioning the drive belt: 1. Loosen the locknut and nuts Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 170 A belt that has been replaced may not be used again. Old belts should be disposed of in accordance with the latest environmental regulations. Making operational: 1. Re-attach the safety screen and the belt guard. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 171: Fig. 76 Checking The Pulley Alignment

    1. Open the left-hand door. 2. Remove the safety screen and the belt guard. Checking the alignment: Fig. 76 Checking the pulley alignment Generator drive pulley Drive belt Generator Engine pulley Engine Alignment ruler Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 172: Fig. 77 Aligning The Generator

    7. Replace the tensioning device (see chapter 10.7.8.4). 8. Tension the belt as described in chapter 10.7.8.3. 9. Re-attach the safety screen and the belt guard. 10. Reconnect the negative battery terminal. 11. Close the door. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 173: Documenting Maintenance And Service Work

    Documenting maintenance and service work Machine number: ➤ Enter maintenance and service work carried out in the list. Date Maintenance task carried out Operating hours Signature Tab. 95 Maintenance log Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 174: 11 Spares, Operating Materials, Service

    11.2 Ordering consumable parts and operating fluids/materials KAESER consumable parts and operating materials are original KAESER products. They are matched to application in our machines and ensure trouble-free operation. Unsuitable or poor quality consumable parts and operating fluids/materials may damage the ma‐...

  • Page 175: Kaeser Air Service

    ■ The security of genuine KAESER spares, ■ Increased legal certainty as all regulations are kept to. ➤ It make sense to sign a maintenance agreement for KAESER AIR SERVICE. The advantages: lower costs and higher compressed air availability. 11.4 Service Addresses Addresses of KAESER agents are given at the end of this manual.
  • Page 176 ➤ Inspections, preventive maintenance or repair tasks not described in this manual must not be carried out by unqualified personnel. ➤ Have further tasks, not described in this service manual, carried out by motor vehicle workshops or KAESER SERVICE. Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 177 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 178 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 179 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 180 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 181 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 182 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 183 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 184 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 185 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 186 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 187 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 188 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 189 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 190 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 191 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 192 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 193 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 194 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 195 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 196 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 197 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 198 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 199 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 200 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 201 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 202 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 203 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 204 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 205 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 206 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 207 Spares, Operating Materials, Service 11.5 Replacement parts for service and repair Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 208: 12 Decommissioning, Storage And Transport

    2. The following machine openings have been covered: ■ Engine air inlet ■ Compressor air inlet ■ Exhaust silencer 3. Recommission according to service manual. Date / signature Tab. 100 "Temporarily decommissioned" information notice Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 209: Long-Term De-Commissioning And Storage

    ➤ Use plastic sheeting and moisture-resistant adhesive tape to seal off – the following openings: ■ Engine air inlet ■ Compressor air inlet ■ Exhaust silencer ➤ Clean the bodywork and treat with preservative. – Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 210: Transport

    All compressed air consumers are disconnected. All connecting lines and hoses disconnected and removed. Any loose or movable parts that could fall off when transporting are removed or secured. ➤ Comply with all instructions. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 211: Safety

    Stationary machines with skid frame (Option rw ) are fitted with lifting lugs into which forks can be driven. Only stationary machines with skid-type frames may lifted and locally transported with a forklift truck. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 212: Fig. 78 Preparing For Transport Using A Forklift Truck

    3. Align the forks with the machine's lifting lugs. 4. Carefully drive the forks over the full length through the lifting lugs. Result Forks are driven over the full length through the lifting lugs. Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 213: Fig. 79 Lifting The Machine With A Forklift Truck

    The forks are elevated, see Fig. 80. CAUTION The machine falls off the elevated forks during transport. Heavy machine damage ➤ After unloading from the loading bay/lorry load platform, lower the forks immediately. Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 214: Transporting The Machine As Load

    Packing and securing methods must be such that, assuming proper handling, the goods arrive in perfect condition at the destination. Additional measures must be taken for the transport of machines by sea or air. Please contact KAESER SERVICE for more information. Material Chocks...

  • Page 215: Storage

    3. The loads must be secured against rolling, tipping, slipping and falling. Contact KAESER SERVICE with any questions regarding transporting or load securing. KAESER accepts no liability and provides no guarantee for damage arising from incorrect transport or insufficient or incorrect load securing provisions.

  • Page 216: Disposal

    Disposal Frozen moisture can damage components, valve diaphragms and gaskets. The following measures also apply to machines not yet commissioned. Please consult with KAESER if you have questions to the appropriate storage and commis‐ sioning. NOTICE Moisture and frost can damage the machine! ➤...

  • Page 217: 13 Annex

    *Vehicle identity number Machine nameplate with system serial only option lc: number Inspection label for the diesel particle filter Options label (on fan casing) 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 218 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 219 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 220 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 221 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 222: Dimensional Drawings

    Dimensional drawings 13.3.1 Option rb/rm/rs Drawing chassis ■ Option rb - chassis EU version ■ Option rm - chassis with height-adjustable tow bar ■ Option rs - chassis with overrun brake Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 223 Annex 13.3 Dimensional drawings Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 224: Drawing Chassis

    13.3.2 Option rc/ro/rs Drawing chassis ■ Option rc - chassis GB version ■ Option ro - chassis with fixed height tow bar ■ Option rs - chassis with overrun brake Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 225 Annex 13.3 Dimensional drawings Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 226: Dimensional Drawing - Chassis

    Option rd/rn/rr Dimensional drawing – chassis ■ Option rd - Chassis, US type ■ Option rn - Height adjustment via adjustable plate ■ Option rr - Chassis without service brake Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 227 Annex 13.3 Dimensional drawings Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 228: Dimensional Drawing, Stationary Version

    Annex 13.3 Dimensional drawings 13.3.4 Option rw Dimensional drawing, stationary version ■ Option rw - Skid frame on runners Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 229 Annex 13.3 Dimensional drawings Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 230: Dimensional Drawing, Stationary Version

    Annex 13.3 Dimensional drawings 13.3.5 Option rx Dimensional drawing, stationary version ■ Option rx - Frame Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 231 Annex 13.3 Dimensional drawings Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 232: Wiring Diagrams

    Annex 13.4 Wiring diagrams 13.4 Wiring diagrams 13.4.1 Electrical Diagram Operator manual Portable compressor M 64 No.: 9_5898 26 E...
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  • Page 245: Connection Adapter For The Diesel Particulate Filter

    Annex 13.4 Wiring diagrams 13.4.2 Option lc Connection adapter for the diesel particulate filter Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 246 Annex 13.4 Wiring diagrams Operator manual Portable compressor M 64 No.: 9_5898 26 E...
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  • Page 250: Lighting And Signalling System Connection

    Annex 13.4 Wiring diagrams 13.4.3 Option tc Lighting and signalling system connection Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 251 Annex 13.4 Wiring diagrams Operator manual Portable compressor No.: 9_5898 26 E M 64...
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  • Page 257 Annex 13.4 Wiring diagrams Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 258: Lighting And Signalling System Connection

    Annex 13.4 Wiring diagrams 13.4.4 Option te Lighting and signalling system connection Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 259 Annex 13.4 Wiring diagrams Operator manual Portable compressor No.: 9_5898 26 E M 64...
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  • Page 262 Annex 13.4 Wiring diagrams Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 263: Generator Electrical Diagram, 400V, 3-Ph

    Annex 13.4 Wiring diagrams 13.4.5 Option ga Generator electrical diagram, 400V, 3-ph Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 264 Annex 13.4 Wiring diagrams Operator manual Portable compressor M 64 No.: 9_5898 26 E...
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  • Page 272: Generator Electrical Diagram, 230V, 3-Ph

    Annex 13.4 Wiring diagrams 13.4.6 Option ga Generator electrical diagram, 230V, 3-ph Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 273 Annex 13.4 Wiring diagrams Operator manual Portable compressor No.: 9_5898 26 E M 64...
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  • Page 280 Annex 13.4 Wiring diagrams Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 281: Generator Electrical Diagram, 115V, 2-Ph

    Annex 13.4 Wiring diagrams 13.4.7 Option ga Generator electrical diagram, 115V, 2-ph Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 282 Annex 13.4 Wiring diagrams Operator manual Portable compressor M 64 No.: 9_5898 26 E...
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  • Page 290: Generator Electrical Diagram, 230V, 2-Ph

    Annex 13.4 Wiring diagrams 13.4.8 Option ga Generator electrical diagram, 230V, 2-ph Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 291 Annex 13.4 Wiring diagrams Operator manual Portable compressor No.: 9_5898 26 E M 64...
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  • Page 298 Annex 13.4 Wiring diagrams Operator manual Portable compressor M 64 No.: 9_5898 26 E...

  • Page 299: Fuel Circulation Diagram

    Annex 13.5 Fuel circulation diagram 13.5 Fuel circulation diagram Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 300 Annex 13.5 Fuel circulation diagram Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 301 Annex 13.5 Fuel circulation diagram Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 302: Operating Instructions For Compressed Air Filter (Combination Filter)

    Annex 13.6 Operating instructions for compressed air filter (combination filter) 13.6 Option dd Operating instructions for compressed air filter (combination filter) Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 303 Annex 13.6 Operating instructions for compressed air filter (combination filter) Filters for Compressed Air 005-055 (AO, AA, ACS, AR, AAR) EN Original Language FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 304 Annex 13.6 Operating instructions for compressed air filter (combination filter) FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 305 Kullanılmış parçaların ve atıkların atılmasına ilişkin gereklilikleri vurgular • Tissottolinea l-kundizzjonijiet biex wie[ed jarmi l-partijiet u]ati u l-iskart • Evidenţiază cerinţele pentru depunerea la deșeuri a pieselor uzate și a reziduurilor. FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 306 Datum naslednjega servisa (mesec / leto) • Bir sonraki servis tarihi (ay / yıl) • Id-data tas-servis li jmiss (xahar / sena) • Data următoarei vizite de service (lună/an FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 307 A instalação e a manutenção deste produto só deve ser realizada por pessoal autorizado e competente, sob estrita observância destas instruções de utilização e de quaisquer normas e requisitos legais relevantes, quando adequado. Conserve este guia do utilizador para referência futura FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 308 Acest produs trebuie instalat și întreţinut numai de către personal competent și autorizat, cu respectarea strictă a acestor instrucţiuni de utilizare, a tuturor standardelor relevante și a cerinţelor legale, unde este cazul. Păstraţi acest ghid al utilizatorului pentru consultări ulterioare FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 309 • Manutenzione • Konserwacja • Údržba • Údržb • Hooldus • Karbantartás • Tehniskā apkope • Techninė priežiūra • Обслуживание • Vzdrževanja • Bakım • Manutenzjoni • Întreţinere FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 310 Annex 13.6 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 311 80ºC 176ºF 1.5ºC 35ºF -055 100ºC 212ºF 1.5ºC 35ºF -055 -055 100ºC 212ºF 1.5ºC 35ºF -055 100ºC 212ºF 1.5ºC 35ºF -055 50ºC 122ºF 1.5ºC 35ºF FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 312 11.1 24.4 3" 050J 641.5 25.3 581.5 22.9 4.72 11.1 24.4 055I " 32.8 30.4 4.72 13.9 30.6 3" 055J 32.8 30.4 4.72 13.9 30.6 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 313 Annex 13.6 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 1/4” F 1/2” M FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 314 A placa de isolamento inferior pode deslocar-se se o filtro não estiver pressurizado. Quando il filtro non è sotto pressione, la piastra di chiusura inferiore potrebbe spostarsi. FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 315 Filtreye basınç uygulanmadığında alt kapama levhası hareket edebilir. L-a//essorji g]andhom ikunu mqabbdin ma’ l-ert - art Placa inferioară de acoperire se poate deplasa atunci când filtrul nu este presurizat FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 316 Åbn langsomt udløbsventilen for at sætte rørene længere fremme under tryk igen. Åbn ikke indgangs- eller udgangsventiler hurtigt, og udsæt ikke enheden for store trykforskelle, da det kan medføre skader. FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 317 Az elmenő csővezeték nyomásának visszaállításához lassan nyissa meg az elmenő szelepet A berendezés károsodásának elkerülése érdekében ne nyissa meg túl gyorsan a bemenő vagy az elmenő szelepet, és ne tegye ki az egységet nagy nyomáskülönbségnek. FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 318 Nu deschide˛i rapid supapele de admisie sau de evacuare ∫i nu supune˛i aparatul la o diferen˛„ excesiv„ de presiune; Ón caz contrar, aparatul poate suferi deterior„ri FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 319 050 - 055 FXKE5 MBKE 005 - 010 MBKE1 015 - 020 MBKE2 025 - 030 MBKE3 035 - 045 MBKE4 050 - 055 MBKE5 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 320 ACS050J 050ACS AR050J 050AR AAR050J 050AAR AO055I 055AO AA055I 055AA ACS055I 055ACS AR055I 055AR AAR055I 055AAR AO055J 055AO AA055J 055AA ACS055J 055ACS AR055J 055AR AAR055J 055AAR FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 321 • Manutenzione • Konserwacja • Údržba • Údržba • Hooldus • Karbantartás • Tehniskā apkope • Techninė priežiūra • Обслуживание • Vzdrževanja • Bakım • Manutenzjoni • Întreţinere ¡ ˚C (68) (86) (104) (122) ˚F FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 322 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 323 Oku bir sonraki servis işleminin ay ve yılına hizalayın Allinja l-vle;;a g[ax-xahar u s-sena tas-servis li jmiss Aliniaţi săgeata în dreptul lunii și al anului următoarei vizite de service FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 324 Annex 13.6 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 325 Annex 13.6 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 326 Best mmungen der oben genannten R chtlin en d rekt v Unterschrift Datum 8 8/2007 Underskrift Datum 8/8/2007 Nummer der Erklärung 0002 8807 Försäkran nummer 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 327 8/8 2007 Firma Data 8 8/2007 0002/8807 Dichiarazione numero 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 328 D rekt v m dokumenty vyplývajícími z ustanovení výše uvedených sm rnic Paraksts Datums 8/8/2007 Podpis Datum 8/8 2007 Deklar c jas numurs 0002/8807 ý slo prohlášení 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 329 Annex 13.6 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 330: Operating Instructions For Compressed Air Filter (Fresh Air Filter)

    Annex 13.7 Operating instructions for compressed air filter (fresh air filter) 13.7 Option dc Operating instructions for compressed air filter (fresh air filter) Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 331 ALYVOS GARŲ IR KVAPO ŠALINIMO FILTRAI ФИЛЬТРЫ ДЛЯ УСТРАНЕНИЯ ЗАПАХА И ПАРОВ МАСЛА FILTRI ZA ODSTRANJEVANJE OLJNIH HLAPOV IN VONJAV YAĞ BUHARI VE KOKUSU GİDERİCİ FİLTRELER FILTRI LI JNE{{U L-FWAR TA}-}JUT U L-IRWEJJA{ FILTER-DH-OIL-XEVOLUTION 01 Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 332 Annex 13.7 Operating instructions for compressed air filter (fresh air filter) Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 333 • Označuje zahteve za odlaganje rabljenih delov in odpadkov. • Kullanılmış parçaların ve atıkların atılmasına ilişkin gereklilikleri vurgular • Tissottolinea l-kundizzjonijiet biex wie[ed jarmi l-partijiet u]ati u l-iskart FILTER-DH-OIL-XEVOLUTION 01 Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 334 Izmantojiet tikai atbilstošus darbarīkus • Убедитесь, что используется правильный инструмент • Poskrbite, da boste uporabili ustrezno orodje • Doğru alet kullanılmasını sağlayın • Kun ]gur li tintu]a l-g[odda t-tajba FILTER-DH-OIL-XEVOLUTION 01 Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 335 A instalação e a manutenção deste produto só deve ser realizada por pessoal autorizado e competente, sob estrita observância destas instruções de utilização e de quaisquer normas e requisitos legais relevantes, quando adequado. Conserve este guia do utilizador para referência futura FILTER-DH-OIL-XEVOLUTION 01 Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 336 I huma ffittjati b’indikatur tal-volum ta]-]ejt. Kemm l-elementi tal-filtru kif ukoll l-indikatur g[andhom jinbidlu jekk l- indikatur isir ta’ kulur blu. Jekk Jog[;bok Innota - Dan hu indikatur tal-volum ta]-]ejt u ma jindikax i]-]mien li jdum iservi l-element tal-filtru. FILTER-DH-OIL-XEVOLUTION 01 Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 337 Annex 13.7 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 1/4” 1/2” FILTER-DH-OIL-XEVOLUTION 01 Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 338 020 C 020 D 020AA 020AC 020 E 025AA 025DAC 025 D 025AA 025EAC 025 E 030 E BOIE1 AC010 I - AC030 030AA 030AC 030 F 030 G FILTER-DH-OIL-XEVOLUTION 01 Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 339 I sono provvisti di un indicatore degli oli misti. Sostituire gli elementi filtranti e l'indicatore quando il secondo assume una colorazione blu. Nota - L'indicatore segnala la presenza di oli misti, ma non la durata dell'elemento filtrante. FILTER-DH-OIL-XEVOLUTION 01 Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 340 Annex 13.7 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 0 bar 0 bar 0 psi 0 psi FILTER-DH-OIL-XEVOLUTION 01 Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 341 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 0 bar 0 psi 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER-DH-OIL-XEVOLUTION 01 Operator manual Portable compressor No.: 9_5898 26 E M 64...
  • Page 342 Annex 13.7 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 FILTER-DH-OIL-XEVOLUTION 01 Operator manual Portable compressor M 64 No.: 9_5898 26 E...
  • Page 343 Annex 13.7 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 Operator manual Portable compressor No.: 9_5898 26 E M 64...

  • Page 344: Service Tasks On The Diesel Particulate Filter

    Service tasks on the diesel particulate filter To ensure the proper functioning of the diesel particulate filter, an authorised service technician must perform annual maintenance. Have the following tasks performed by a specialist workshop or the KAESER SERVICE: ■ Pressure lines: ─...

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