Related Manuals for Raven ICD Sidekick Pro
Summary of Contents for Raven ICD Sidekick Pro
- Page 1 ICD Sidekick Pro Injection for Case Trident Installation Manual P/N 016-0171-675 Rev. A 06/18 E31337 Copyright 2018...
- Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.
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Page 3: Table Of Contents
Table of Contents Chapter 1 Important Safety Information ................1 Instructions for Wire Routing ..........................2 Instructions for Hose Routing ..........................3 Chapter 2 Introduction......................5 System Overview ................................. 5 Injection System Components ..........................5 Required Components ................................. 5 Tools and Materials Needed .............................. - Page 4 Troubleshooting....................37 Motor Control Node LED Status Indicators ....................37 Alarms ....................................38 Chapter 5 Replacement Parts....................41 Replacement Parts ..............................41 Chapter 6 System Diagrams ....................45 Electrical ..................................45 Injection Pump ..................................48 Plumbing ....................................49 ICD Sidekick Pro Injection for Case Trident Installation Manual...
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Page 5: Important Safety Information
• Follow all safety information presented in this manual. • If you require assistance with any portion of the installation or service of Raven equipment, contact a local Raven dealer for support. • Follow all safety labels affixed to system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. -
Page 6: Instructions For Wire Routing
• Be placed in areas of or in contact with machine components which develop temperatures higher than the temperature rating of harness components • Wiring should be protected or shielded if it needs to route near hot temperatures beyond harness component specifications Harnessing should not have sharp bends ICD Sidekick Pro Injection for Case Trident Installation Manual... -
Page 7: Instructions For Hose Routing
IMPORTANT SAFETY INFORMATION Allow sufficient clearance from machine component operational zones such as: • Drive shafts, universal joints and hitches (i.e. 3-point hitch) • Pulleys, gears, sprockets • Deflection and backlash of belts and chains • Adjustment zones of adjustable brackets •... - Page 8 • Tree limbs, brush and debris • Damage where service personnel or operators might step or use as a grab bar • Damage when passing through metal structures • High pressure wash ICD Sidekick Pro Injection for Case Trident Installation Manual...
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Page 9: Chapter 2 Introduction
REQUIRED COMPONENTS The following components must be installed with the Sidekick Pro ICD: • Raven OS Version 2.8 or higher for the Viper 4+ Console or Pro 700 Console Software Version 30. TOOLS AND MATERIALS NEEDED The following tools are recommended for completing the installation:... -
Page 10: Point Of Reference
The instructions provided in this manual assume the installer is standing behind the machine, looking toward the machine cabin. UPDATES Raven software and documentation updates may be made available periodically on the Raven Applied Technology web site: http://portal.ravenprecision.com At Raven Industries, we strive to make your experience with our products as rewarding as possible. -
Page 11: Installation
C H A P T E R 3 INSTALLATION PREPARATION Verify Software version 2.8 or higher is present on the Raven Viper 4+, or that Version 30 or higher is present on the Case IH Pro 700 controller if equipped. -
Page 12: Hardware Installation
4. Repeat step 1 through step 3 for the second hose. HARDWARE INSTALLATION BASE BRACKET INSTALLATION 1. Place bases (P/N 116-0159-822) on the lower cross tube. ICD Sidekick Pro Injection for Case Trident Installation Manual... -
Page 13: Support Tube Installation
INSTALLATION FIGURE 3. Bases on Lower Cross Tube Lower Cross Tube Bases U-Bolt (x4) 2. Slide U-bolts (P/N 107-0171-607) under the cross tube and up through the bases. 3. Install the U-bolts using the provided 3/8” washers and lock nuts. Do not tighten until the end. SUPPORT TUBE INSTALLATION 1. -
Page 14: Upper Tank Base Frame Installation
3. Secure the upper base frame to the support tubes using 1/2” hardware. Do not tighten the hardware at this time. LOWER FRAME SUPPORT INSTALLATION 1. Position the lower tank straps (P/N 107-0172-588) under the upper cross tube and secure to the upper tank base frame. ICD Sidekick Pro Injection for Case Trident Installation Manual... -
Page 15: Tank Frame Installation
INSTALLATION FIGURE 7. Lower Tank Support Strap Tank Support Strap Hardware Lower Tank Support Straps 2. Secure with 1/2” hardware. Do not tighten at this time. TANK FRAME INSTALLATION Refer to the tank Table 1 on page 17 for tank mounting configuration details. 1. -
Page 16: Pump Mounting
7. Tighten all the hardware installed to this point. PUMP MOUNTING 1. Place the pump mounting bracket(s) (P/N 116-0159-527) on the inside of the base bracket(s) on the lower cross tube. ICD Sidekick Pro Injection for Case Trident Installation Manual... - Page 17 INSTALLATION FIGURE 11. Pump Bracket Installation Hardware Locations Pump Bracket Base Bracket 2. Secure the pump mounting bracket(s) using the provided 1/2” hardware. NOTE: If only using one pump, install the pump and the mounting bracket on the left side base bracket. 3.
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Page 18: Fill Plumbing Assembly And Installation
From Tank 1 Hose Barb Elbow 3/4” MNPT to 1” Hose Barb From Tank 2 To Pump 2 1" to 3/4” Reducing Nipple 3/4” 3-Way Jam Nut Ball Valve 1" Banjo Dry Disconnect ICD Sidekick Pro Injection for Case Trident Installation Manual... - Page 19 INSTALLATION FIGURE 15. Trident Fill Assembly for Four Tank Two Pump From Tank 1 3/4” MNPT to 1” Hose Barb Elbow and 2 Tee From Tank 3 To Pump 1 and 4 Tee To Pump 2 3/4” 3-Way Valve 1” to 3/4” Reducing Nipple Jam Nut 1"...
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Page 20: Plumbing Installation
TANK PLUMBING ASSEMBLY OPTIONS The table below shows tank mounting and plumbing configurations for various configurations. While reading this manual, refer to the configuration specific assembly options listed in each section: ICD Sidekick Pro Injection for Case Trident Installation Manual... -
Page 21: Tank Plumbing Assembly And Installation
INSTALLATION TABLE 1. Tank Configuration Options Number Number Tank Layout Tank Plumbing Required of Tanks Pumps • One left (L) • One right (R) Refer to Tank Plumbing Assembly and Installation section on page 17 for tank plumbing assembly details. •... - Page 22 FIGURE 19. Tank Top Plumbing with Recirculation Port Overflow Elbow, M100 x 1" HB 1/2” Hose Barb Port Elbow 1” MNPT to M100 to 1/2” M100 FNPT M100 Gasket and Clamp M100 to 3/4" MNPT Recirculation Port ICD Sidekick Pro Injection for Case Trident Installation Manual...
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Page 23: Calibrator Mounting
INSTALLATION FIGURE 20. Tank Top Plumbing with Cap Overflow Elbow, M100 x 1" HB Port 1” MNPT to M100 M100 to 1” MNPT M100 Gasket and Clamp NOTE: On tanks that do not require injection pump recirculation, use the provided cap to seal the open port. Refer to the “System Diagrams”... -
Page 24: Tee Plumbing Assembly
Hose Barb Elbow To Pump 1 Fill Assembly 2. Use the provided 1/4” U-bolts and hardware to secure the tee assembly to the lower tank support strap near the appropriate tanks. ICD Sidekick Pro Injection for Case Trident Installation Manual... -
Page 25: Pump Plumbing Assembly And Installation
INSTALLATION FIGURE 24. Tee Plumbing Installation Left Mounted Left Side Lower Tank Support Straps 1/4” U-Bolts and Hardware Tee Assembly FIGURE 25. Trident Plumbing Tee Right (Only Used with Four Tank Configuration) M100 To Tank 3 M100 to 1” Clamps Hose Elbow and Gasket To Tank 4... -
Page 26: Rinse Plumbing Assembly And Installation
M100 to 3/4" Gasket Hose Barb Flow Direction 1/2" MNPT Strainer 1/2" NPT Street Elbow RINSE PLUMBING ASSEMBLY AND INSTALLATION 1. Assemble the rinse plumbing so it matches the picture below. ICD Sidekick Pro Injection for Case Trident Installation Manual... - Page 27 INSTALLATION FIGURE 29. Trident Rinse Plumbing Assembly 3/4” Cap 3/4” Nipple M220 to 3/4” FNPT 3/4” 3-Way Ball Valve To M220 Rinse Tee Fitting 3/4” MNPT to 3/4” To Pump or Dual Hose Barb Elbow Pump Rinse Tee FIGURE 30. Rinse Plumbing Assembly Rinse Plumbing is Mounted Behind Foamer Tank (If...
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Page 28: Mixer Installation
1/2” NPT to 3/4” Hose Barb Elbow To Pump 2 MIXER INSTALLATION PLUMBING MIXER ASSEMBLY 1. Assemble the mixer inlet and outlet plumbing as shown below using the fittings, clamps, and gaskets provided. ICD Sidekick Pro Injection for Case Trident Installation Manual... - Page 29 INSTALLATION FIGURE 33. Low Flow M300 Sweep Injection Point 4” Mixer with Elbow with Plumbing Check Valve M300 Sweep Installed Elbow with Gauge Port M300 Sweep Elbow M220 to 2” M220 to M300 Hose Barb M300 Clamps Reducer Coupler and Gaskets M220 Clamp and Gasket To Boom...
- Page 30 1-5/16” U-bolts (for 90’ - 100’), 3/8” washers, 3/8” spacers (for 120’), and 3/8” nyloc nuts. Place the mixer so that the inlet check valve is on the right side of the machine. ICD Sidekick Pro Injection for Case Trident Installation Manual...
- Page 31 INSTALLATION FIGURE 37. Low Flow. FIGURE 38. High Flow M300 to 3” Hose Barb M300 Sweep Elbow Existing M300 Sweep Elbow Fitting on High Flow Plumbing Short Piece of Hose M300 Clamp and Gaskets 7. With the mixer mounted, determine location to cut hose. Allow enough length for boom movement and to connect to the boom outlet.
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Page 32: Two Tanks With One Pump Plumbing Installation
FIGURE 40. Dual Tank Single Pump Installation Example To Recirculation on Tanks To Bottom of Tank 1 To Injection Point To Bottom of Tank 2 To Rinse Valve Assembly Fill 2 Fill 1 ICD Sidekick Pro Injection for Case Trident Installation Manual... -
Page 33: Connect Tank To Fill Station
INSTALLATION CONNECT TANK TO FILL STATION 1. Connect tank one to fill side one of the fill station with 1” hose. Secure with the supplied hose clamps. 2. Connect tank two to fill side two of the fill station with 1” hose. Secure with the supplied hose clamps. CONNECT FILL STATION TO PUMP 1. -
Page 34: Connect Tank To Fill Station
2. Connect the pump two recirculation output to the tank two port with 1/2” hose. Secure with the supplied hose clamps. CONNECT PUMP TO INJECTION POINT 1. Connect the pump one output to the injection point on the mixer with 1/2” hose. Secure with the supplied hose clamps. ICD Sidekick Pro Injection for Case Trident Installation Manual... -
Page 35: Connect Overflow
INSTALLATION 2. Connect the pump two output to the injection point on the mixer with 1/2” hose. Secure with the supplied hose clamps. CONNECT OVERFLOW 1. Connect a 1” hose to the overflow ports on the top of the tank. Secure with the supplied hose clamps. 2. -
Page 36: Connect Tank To Fill Station
2. Route the hose down the side of the cages. Secure the hose to the cages using the supplied zip ties. FOUR TANKS WITH TWO PUMPS PLUMBING INSTALLATION NOTE: Refer to Figure 7 on page 52 for a plumbing schematic for four tanks with two pumps. ICD Sidekick Pro Injection for Case Trident Installation Manual... - Page 37 INSTALLATION FIGURE 43. Four Tank with Two Pump Installation Example From Below Machine Fill 1 Fill 2 To Recirculation To Recirculation on Tank 1 on Tank 3 To Injection To Injection Point Point To Rinse Tee Fill 1 Fill 2 P/N 016-0171-675 Rev.
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Page 38: Connect Tank To Fill Station
2. Route the hose down the side of the cage. Secure the hose to the cage using the supplied zip ties. ELECTRICAL INSTALLATION NOTE: Refer to Figure 1 on page 46 and Figure 2 on page 47 for electrical diagrams. ICD Sidekick Pro Injection for Case Trident Installation Manual... -
Page 39: Chassis Harness Installation
INSTALLATION CHASSIS HARNESS INSTALLATION 1. Locate the fuse box in the front left corner of the spray skid. FIGURE 44. Fuse Box 70 Amp Fuse 2. Route the power wire from the injection chassis harness (P/N 115-2500-016) into the bottom of the fuse box. 3. -
Page 40: Pump Cable Installation
4. Plug the CAN end cap connector to the unused round connector on the pump ECU cable (located on the right pump if two pumps are installed). 5. Connect the remaining open connectors of the Pump ECU cable to the injection pumps. ICD Sidekick Pro Injection for Case Trident Installation Manual... -
Page 41: Troubleshooting
C H A P T E R 4 MOTOR CONTROL NODE LED STATUS INDICATORS The ICD Sidekick Pro integrated motor control node displays the status of the injection pump with the following node status indicators. FIGURE 1. LED Status Indicators... -
Page 42: Alarms
523167 1. Verify the communication setup/shutdown alarm. 2. Check for an obstruction in the injection High injection pressure system discharge hose. 3. Verify the carrier pressure is not exceeding 150 PSI. ICD Sidekick Pro Injection for Case Trident Installation Manual... - Page 43 TROUBLESHOOTING Code ID Description Recommended Actions 1. Verify high current breaker is not tripped. 2. Verify battery connections. 3. Verify speed sensor and signal. Refer to 523169 Low motor voltage the field computer operation manual for information on testing speed and flow cabling and troubleshooting the speed sensor.
- Page 44 Description Recommended Actions Return pump to a local Raven dealer for Injection pump fault service. 523189 Invalid pump calibration Adjust the flow correction offset. 524025 Security failure Cycle the device power. ICD Sidekick Pro Injection for Case Trident Installation Manual...
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Page 45: Chapter 5 Replacement Parts
R EPLACEMENT PARTS CHAPTER C H A P T E R 5 REPLACEMENT PARTS TABLE 1. Pumps and Cabling Raven Item Description Part Number Vacuum Switch 063-0171-035 Exhaust Check (No Transducer) 063-0172-504 Calibrator, Pump 063-0172-822 Pump Assembly (no Motor or Node) - Page 46 Strainer, 1/2” MNPT, Polypropylene, 20 Mesh 333-9000-060 Valve, 3 Way, Poly 1/2” NPT 334-0001-037 Fitting, 3 Way Ball Valve, 3/4” NPT 334-0001-068 Valve, 3 Way, Poly 1/2” NPT Continuous Flow 334-0001-054 ICD Sidekick Pro Injection for Case Trident Installation Manual...
- Page 47 116-0159-826 Weldment, Injection Case Trident, Pump Mount 116-0159-827 TABLE 4. Labels and Manuals Item Description Part Number ICD Sidekick Pro Injection for Case Trident Installation Manual 016-0171-675 FIGURE 1. Injection Pump Components Plumb to Chemical Tank Recirculation Check Valve (P/N 333-0011-100)
- Page 48 HAPTER ICD Sidekick Pro Injection for Case Trident Installation Manual...
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Page 49: Electrical
S YSTEM DIAGRAMS CHAPTER C H A P T E R 6 ELECTRICAL Drawings start on the next page. P/N 016-0171-675 Rev. A... - Page 50 HAPTER FIGURE 1. Single Pump Electrical Diagram ICD Sidekick Pro Injection for Case Trident Installation Manual...
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Page 51: Chapter 6 System Diagrams
SYSTEM DIAGRAMS FIGURE 2. Dual Pump Electrical Diagram P/N 016-0171-675 Rev. A... -
Page 52: Injection Pump
HAPTER INJECTION PUMP FIGURE 3. Direct Injection Pump ICD Sidekick Pro Injection for Case Trident Installation Manual... -
Page 53: Plumbing
SYSTEM DIAGRAMS PLUMBING FIGURE 4. Two Tank One Pump Injection Plumbing P/N 016-0171-675 Rev. A... - Page 54 HAPTER FIGURE 5. Two Tank with Two Pump Injection Plumbing ICD Sidekick Pro Injection for Case Trident Installation Manual...
- Page 55 SYSTEM DIAGRAMS FIGURE 6. Three Tank with Two Pump Injection Assembly P/N 016-0171-675 Rev. A...
- Page 56 HAPTER FIGURE 7. Four Tank with Two Pump Injection Assembly ICD Sidekick Pro Injection for Case Trident Installation Manual...
- Page 57 SYSTEM DIAGRAMS P/N 016-0171-675 Rev. A...
- Page 58 HAPTER ICD Sidekick Pro Injection for Case Trident Installation Manual...
- Page 59 INDEX Alarms Plumbing Installation Plumbing Installation, Four Tank with Two Pumps Plumbing Installation, Three Tank with Two Pump Plumbing Installation, Two Tank with One Pump Base Bracket Installation Plumbing Installation, Two Tanks with Two Bracket Preparation Pumps Pump Mounting Pump Plumbing Calibrator Mounting Replacement Parts Rinse Plumbing...
- Page 60 INDEX ICD Sidekick Pro Injection for Case Trident Installation Manual...
- Page 61 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
- Page 62 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
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