Raven RS1 Installation Manual
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Raven RS1 Installation Manual

Case ih patriot 4440 2017-2018 hdu guidance and steering
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Case IH Patriot 4440
Model Year 2017-2018
Raven RS1™ HDU
Guidance and Steering
Installation Manual
016-5032-109 Rev. D
4/2020
E35334
Copyright 2018, 2020

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Summary of Contents for Raven RS1

  • Page 1 Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual 016-5032-109 Rev. D 4/2020 E35334 Copyright 2018, 2020...
  • Page 2 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.

  • Page 3: Table Of Contents

    Install the RS1 HDU Harness Cable ..........................25 Install the RS1 Tee Cable ..............................27 Install the HDU Switch Harness Cable ..........................28 Install the RS1 to Bulkhead Harness Cable .........................30 Install the Valve Harness Cable ............................31 Routine Operation ..............................33 System Diagram ................................
  • Page 4 Table of Contents Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 5: Important Information

    • Do not operate this Raven system or any agricultural equipment while under the influence of alcohol or an illegal substance. • Be alert and aware of surroundings and remain in the operator seat at all times when operating this Raven system.

  • Page 6: Hydraulic Safety

    • Do not connect the power leads to the battery until all system components are mounted and all electrical connections are completed. • Always start the machine before initializing this Raven system to prevent power surges or peak voltage. • To avoid tripping and entanglement hazards, route cables and harnesses away from walkways, steps, grab bars, and other areas used by the operator or service personnel when operating or servicing the equipment.

  • Page 7: Recommendations And Best Practices

    The word “hose” is used to describe any flexible, fluid carrying components. Use the following guidelines and recommendations when connecting and routing hoses while installing or maintaining this Raven system: • Leave protective caps/covers over hose ends until connecting the end into the hydraulic system to help prevent contaminants from entering the system.
  • Page 8 • Remove visible surface water from electrical components and connections using pressurized air or an aerosol cleaning agent. Allow components to dry thoroughly before reconnecting cables. • 4 Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 9: Chapter 2 Introduction

    RS1 HDU system. PREPARING FOR INSTALLATION Before installing the RS1 HDU system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

  • Page 10: Updates

    Applied Technology Division web site: https://portal.ravenprecision.com Sign up for e-mail alerts to receive notifications when updates for your Raven products are available on the Raven web site. At Raven Industries, we strive to make your experience with our products as rewarding as possible.

  • Page 11: Kit Contents

    KIT CONTENTS This section contains a list of the components that are included in the RS1 HDU kit. Before beginning the system installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 12 END 1 SIZE (INCHES) END 2 214-1000-318 6FF90S 214-1000-630 214-1000-671 214 1000 671 6FF90S 6FF90S 214-1000-672 FIGURE 3. Wheel Angle Sensor Kit (P/N 117-0192-049 Rev. E) Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 13: Hydraulic System Installation

    Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the RS1 hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. When disconnecting or purging hydraulic hoses, be aware that the hydraulic fluid within the machine’s system may be extremely hot and...

  • Page 14: Install Fittings On The Steering Valve

    Fitting - -6 ORFS (M) to -8 SAE O-Ring (M) Straight Adapter 333-0012-199 P, T Fitting - -6 ORFS (M) to -10 SAE O-Ring (M) Straight Adapter 333-0012-233 A, B Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 15: Install Fittings On The Dual Transducer Hydraulic Manifold

    HYDRAULIC SYSTEM INSTALLATION INSTALL FITTINGS ON THE DUAL TRANSDUCER HYDRAULIC MANIFOLD FIGURE 2. Fittings Installed on the Flow Switch 1. Install a -6 ORFS (M) to -6 SAE O-ring (M) straight adapter fitting (P/N 333-0012-084) in Ports A2 and B3 of the dual transducer hydraulic manifold (P/N 334-003-085).

  • Page 16: Mount The Steering Valve

    Trace it to the P port on the steering orbital if necessary. 2. Disconnect the machine’s pressure hose from the steel pressure line. Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 17: Install The Tank Hose

    HYDRAULIC SYSTEM INSTALLATION FIGURE 6. Pressure Hose Installed 3. Install a -6 ORFS M/M/F swivel run tee adapter fitting (P/N 333-0012-069) on the steel pressure line. 4. Connect the machine’s pressure hose to the opposite end of the installed tee fitting. 5.

  • Page 18: Install The Left And Right Steering Hoses

    11. Install the 90° end of the supplied hydraulic hose (P/N 214-1000-659) on the 90° end of the installed tee fitting. 12. Connect the straight end of the installed hydraulic hose to Port B of the steering valve (P/N 334-0003-088). Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 19: Hydraulic System Diagram

    HYDRAULIC SYSTEM INSTALLATION HYDRAULIC SYSTEM DIAGRAM Before RS1 Installation Machine’s Steering Orbital Left Steering Right Steering Cylinder Cylinder Pump After RS1 Installation Machine’s Steering Orbital Connect between steel line and hose Dual Transducer Hydraulic Manifold Pump Steering Valve 016-5032-109 Rev. D...
  • Page 20 HAPTER Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 21: Chapter 4 Wheel Angle Sensor Installation

    W HEEL ANGLE SENSOR CHAPTER C H A P T E R 4 INSTALLATION ASSEMBLE THE WHEEL ANGLE SENSOR (WAS) FIGURE 1. WAS Base-End Rod-End of Sensor of Sensor 1. Install the M10 universal ball mounts (P/N 103-0001-029) and M10 jam nuts on both ends of the linear WAS (P/ N 416-0001-052).
  • Page 22 10. Tighten the nuts to ensure the small WAS mounting bracket is installed securely. 11. Install a 0.406” ID x 0.750” OD x 0.375” long spacer (P/N 107-0172-037) on the end of the protruding hex bolt. Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...
  • Page 23 WHEEL ANGLE SENSOR INSTALLATION FIGURE 4. Rod-End of WAS Installed on Rod-End of Steering Cylinder M10 x 1.5 Lock Nut (P/N 312-4000-208) Rod-End of M10 Universal Ball Mount (P/N 103-0001-029) 12. Install the ball mount on the rod-end of the WAS assembly on the installed hex bolt and secure it using an M10 x 1.5 lock nut.
  • Page 24 16. Tighten the M10 universal ball mounts and M10 jam nuts to each other on the WAS assembly to ensure they are installed securely. 17. Connect to the connector labeled WAS on the 115-4010-058 cable. Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 25: Chapter 5 Cab Component Installation

    INSTALL THE RS1 UNIT FIGURE 1. Mounting Bracket Installed 1. Install the RS1 mounting bracket (P/N 107-0172-498) on the bottom of the RS1 unit using four 1/4”-20 x 1/2” flat head machine screws (P/N 311-0003-041). FIGURE 2. Machine’s Existing Receiver Mounting Bracket 2.

  • Page 26: Install The Hydraulic Drive Unit (Hdu)

    HAPTER FIGURE 3. RS1 Unit Installed on Cab Roof 3. Insert the tab of the RS1 latch mounting bracket into the slotted tab of the receiver mounting bracket to interlock the brackets. 4. Secure the RS1 mounting bracket to the latch mounting bracket by securing the latch.

  • Page 27: Install The Rs1 Cables

    FIGURE 5. Vent Cover to be Removed 1. Remove the vent cover on the back wall of the cab, behind the operator’s seat. FIGURE 6. RS1 HDU Harness in Instructional Seat Compartment 2. Place the RS1 HDU harness cable into the instructional seat. 016-5032-109 Rev. D...
  • Page 28 12-Pin HDU Harness (P/N 115-4010-056) Connection 3. Connect the gray 12-pin connector of the RS1 HDU harness cable (P/N 115-4010-056) to the mating port of the installed HDU (P/N 063-0173-887). FIGURE 8. POWER and CAN Cable Connections 4. Locate the machine’s X-211 PRODUCT CAN and X-200 POWER GND PORT INTERFACE connections on the machine’s harness, stored in the vent compartment.

  • Page 29: Install The Rs1 Tee Cable

    INSTALL THE RS1 TEE CABLE FIGURE 9. RS1 Tee Cable Connection 1. Connect the black 12-pin connector of the RS1 tee cable (P/N 115-4010-036) to the back of the RS1 unit. FIGURE 10. RS1 Tee Cable Routing RS1 Tee Cable (P/N 115-4010-036) 2.

  • Page 30: Install The Hdu Switch Harness Cable

    HAPTER FIGURE 11. RS1 Tee Cable Connected to Machine’s Bulkhead 6. Connect the remaining 35-pin connector of the RS1 tee cable to the open port of the machine’s bulkhead. INSTALL THE HDU SWITCH HARNESS CABLE FIGURE 12. HDU Harness Cable Connection 1.
  • Page 31 CAB COMPONENT INSTALLATION FIGURE 13. Seat Switch Harness Connections 2. Locate and disconnect the machine’s seat switch harness connections. 3. Connect the SEAT SWITCH harness connections of the HDU switch harness cable between the machine’s seat switch connections. 4. Connect the ENGAGE connector of the HDU switch harness cable to the machine’s mating X-708 REMOTE ENGAGE SWITCH connector, located behind the vent access cover.

  • Page 32: Install The Rs1 To Bulkhead Harness Cable

    1. Connect the black, rectangular 12-pin connector of the RS1 to bulkhead harness cable (P/N 115-4010-057) to the mating port of the installed HDU. 2. Connect the 2-pin connector of the RS1 to bulkhead harness to the mating 2-pin connector of the RS1 HDU harness cable (P/N 115-4010-056).

  • Page 33: Install The Valve Harness Cable

    3. Locate the unused bulkhead opening in the right-rear corner, underneath the cab. 4. Remove the adhesive film from the bulkhead opening. 5. Install the 31-pin connector of the RS1 to bulkhead harness in the bulkhead opening, securing it with the supplied nut.
  • Page 34 The connectors can be installed in either port of the flow switch. FIGURE 20. WAS Connection 4. Connect the WAS connector to the base-end of the installed WAS (P/N 416-0001-052). Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 35: Routine Operation

    ROUTINE OPERATION FIGURE 21. Resume Switch Location Locate and identify the machine’s resume switch on the joystick as it is required for RS1 system operation. Refer to the Raven RS1 Guidance and Steering Calibration & Operation Manual (P/N 016-4010-001) for instructions on Calibrating the RS1 system, adjusting system settings, and system operation.

  • Page 36: System Diagram

    VALVE TRIDENT 115-4010-079 PATRIOT 115-4010-058 WHEEL ANGLE SENOR, 300MM 416-0001-052 RELEASED ECO # REV. DRAWING NO. DATE 3/12/18 31095 B 054-5032-109 3/23/18 31167 C 054-5032-109 Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...
  • Page 37 Installing the HDU Switch Harness Cable 28 Installing the RS1 HDU Harness Cable 25 Installing the RS1 Tee Cable 27 Installing the RS1 to Bulkhead Harness Cable 30 Installing the Valve Harness Cable 31 Installing the RS1 Unit Hydraulic System Installation...
  • Page 38 Index Case IH Patriot 4440 Model Year 2017-2018 Raven RS1™ HDU Guidance and Steering Installation Manual...
  • Page 39 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
  • Page 40 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.

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