Raven AutoBoom XRT Installation Manual
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Raven AutoBoom XRT Installation Manual

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AutoBoom® XRT
Installation Manual for
AGCO RoGator
016-0237-002 Rev. A
3/2020
E34838
Copyright 2020

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Summary of Contents for Raven AutoBoom XRT

  • Page 1 AutoBoom® XRT Installation Manual for AGCO RoGator 016-0237-002 Rev. A 3/2020 E34838 Copyright 2020...
  • Page 2 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 Important Safety Information................1 Instructions for Hose Routing ..........................2 Instructions for Wire Routing ..........................3 Chapter 2 Introduction......................5 Introduction ...................................5 Preparing for Installation ............................5 Recommendations ................................. 6 Tools Needed ................................... 6 Point of Reference .................................. 6 Installation Overview ..............................7 Hydraulic Fittings .................................7 Updates...
  • Page 4 Table of Contents Appendix A Kits Lists........................37 XRT Kits ..................................37 AutoBoom® XRT Installation Manual for AGCO RoGator...

  • Page 5: Important Safety Information

    • Follow all safety information presented within this manual. • If you require assistance with any portion of the installation or service of your Raven equipment, contact your local Raven dealer for support. • Follow all safety labels affixed to system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels.

  • Page 6: Instructions For Hose Routing

    HAPTER CAUTION INSTRUCTIONS FOR HOSE ROUTING The word “hose” is used to mean all flexible fluid carrying components. Follow existing hoses as much as possible and use these guidelines: Hoses should not contact or be attached to: • Components with high vibration forces •...

  • Page 7: Instructions For Wire Routing

    IMPORTANT SAFETY INFORMATION • Foreign objects such as rocks that may fall or be thrown by the unit • Buildup of dirt, mud, snow, ice, submersion in water and oil • Tree limbs, brush and debris • Damage where service personnel or operators might step or use as a grab bar •...
  • Page 8 HAPTER • Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or rubbing, especially in articulation and pivot points • Clamp harnesses securely to force controlled movement to occur in the desired harness section • Avoid sharp twisting or flexing of harnesses in short distances •...

  • Page 9: Chapter 2 Introduction

    YEAR: 2012-2017 FIGURE 1. RoGator PREPARING FOR INSTALLATION Before installing AutoBoom XRT, park the machine where the ground is level, clean, and dry. Leave the machine turned off during the installation process. Always follow good safety practices. Carefully read the instructions in this manual as you complete the installation process.

  • Page 10: Recommendations

    Raven Industries recommends the following before installing or operating the AutoBoom XRT system for the first time, at the start of the season, or when moving the AutoBoom XRT system to another machine: • Ensure the hydraulic filters have been recently changed and there are no issues with the hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic hoses, etc.).

  • Page 11: Installation Overview

    INTRODUCTION INSTALLATION OVERVIEW The image below shows approximate installation locations for the sensor and nodes. Depending on machine configuration and desired performance some of the sensors and dampers may not be installed. FIGURE 2. Example Component Locations Rotary Sensor and REM and ABM Node (Near Variable Damper Electrical Box)

  • Page 12: Updates

    Software and manual updates are available on the Raven Applied Technology website: https://ravenprecision.com At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual.

  • Page 13: Hydraulic System Installation

    H YDRAULIC SYSTEM CHAPTER C H A P T E R 3 INSTALLATION WARNING The machine must remain stationary and switched off, with the booms unfolded and supported, during installation or maintenance. CAUTION When installing hydraulics or performing diagnostics, maintenance, or routine service, ensure precautions are taken to prevent any foreign material from being introduced into the machine hydraulic system.

  • Page 14: Mount The Autoboom Valve

    HAPTER MOUNT THE AUTOBOOM VALVE ADJUSTING INSTALLED AUTOBOOM VALVE FIGURE 1. Hydraulic Valve Before AutoBoom Installation Hydraulic After Before Test Port Fitting Allen Plugs Strip this Surface 1. Strip the factory paint from the top of the existing hydraulic valve using a chemical approved for paint removal. IMPORTANT: Do not scrape the paint from the hydraulic valve.

  • Page 15: Installation For Machines With Existing Hydraulic Valve

    HYDRAULIC SYSTEM INSTALLATION 4. Install 9/16” ID Buna-N O-rings (P/N 219-0001-015) in the open ports of the hydraulic valve. NOTE: Use grease or petroleum jelly to hold the O-rings in place during the AutoBoom valve installation, taking care to avoid contamination of the inside of the open ports. 5.

  • Page 16: Damper Installation

    HAPTER DAMPER INSTALLATION NOTE: It will be necessary to purchase springs from your AGCO dealer if the machine is not already equipped with centering springs on the center rack. TABLE 1. Centering Springs Parts List (Required if not present) Large Tree Center Rack Small Tree Center Rack AGCO Part AGCO Part...
  • Page 17 HYDRAULIC SYSTEM INSTALLATION 3. Loosen nuts on the threaded rod holding the spring to remove as much tension as possible. NOTE: It will be necessary to purchase springs from your AGCO dealer if the machine is not already equipped with the spring. 4.
  • Page 18 HAPTER FIGURE 7. Spacer Installation on Damper Spacer Damper Clevis Pin NOTE: Bushings may need to be tapped into the holes if the paint is too thick. 9. Use the provided longer 5/8” clevis pin and R-clip to install the base end of the damper in the hole in the upper bracket.

  • Page 19: Small Tree

    HYDRAULIC SYSTEM INSTALLATION FIGURE 9. Installed Dampers Existing Hole Damper Damper Mounting Bracket Insert Bolt so the Head Faces the Front of Machine SMALL TREE 1. Unfold the booms. 2. Identify the damper installation location. FIGURE 10. Damper Installation Location (Booms Unfolded) Damper Installation Location...
  • Page 20 HAPTER FIGURE 11. Detailed Damper Installation Location 3/4” x 1-1/4” Hardware Existing Nut Threaded Rod 5. Install the damper mounting bracket behind the rod end of the spring. 6. Install the two 3/4” x 1-1/4” hardware. 7. Tighten all hardware. NOTE: It will be necessary to compress the dampers to fit into the spacing.
  • Page 21 HYDRAULIC SYSTEM INSTALLATION 10. Install the R-clip pins in the ends of all the 5/8” clevis pins. NOTE: The rack may need to be rotated to ease placing pins in the access holes. FIGURE 13. Installed Dampers Damper Mounting Bracket Damper Existing Hole...
  • Page 22 HAPTER AutoBoom® XRT Installation Manual for AGCO RoGator...

  • Page 23: Sensor Installation

    Sensor mounting locations vary by boom configuration. If an object enters the sensor’s blind range unexpectedly, a false return to the sensor could occur. To ensure optimal operation of the AutoBoom XRT system and to protect the sprayer boom, the sensor should be mounted behind the boom structure (if possible), above the lowest hanging part of the boom.
  • Page 24 HAPTER FIGURE 1. Sensor Installed on Mounting Bracket 3. Mount the boom sensor assemblies on the back of the left-outer boom sections using 1-9/16” W x 2-1/2” L x 3/8” thread U-bolts and 3/8”-16 flanged lock nuts. FIGURE 2. Boom Sensor Installed Near End of Boom NOTE: The radar sensor will be mounted on the rear of the boom.

  • Page 25: Mount The Center Sensor

    SENSOR INSTALLATION MOUNT THE CENTER SENSOR 1. Mount the center sensor assembly to the middle of the center rack using 1-9/16” W x 2-1/2” L x 3/8” thread U- bolts and 3/8”-16 flanged lock nuts. The center sensor may be offset from center due to the structure of the center rack.

  • Page 26: Center Rack Installation For Large Tree

    HAPTER CENTER RACK INSTALLATION FOR LARGE TREE ROTARY SENSOR INSTALLATION 1. Locate the open position between the center rack and center frame to mount the rotary sensor assembly labeled ‘CENTER RACK.’ FIGURE 5. Rotary Sensor Installation Location Rotary Sensor Bracket Rotary Sensor Strap 2.

  • Page 27: Center Rack Position Sensor Installation

    SENSOR INSTALLATION 3. On the center frame, use two provided 2-9/16” x 3-1/2” U-bolts to loosely install the rotary sensor bracket to the lower horizontal tube positioned between the center rack and the center frame. The sensor mounts on the right side of the center.

  • Page 28: Boom Proximity Sensor Installation

    HAPTER 2. Install the height stop sensor assembly to the bracket shown in Figure 8 on page 23 and secure with panel nuts. 3. Connect the 115-0235-041 cable to the height stop sensor. 4. Use the provided U-bolts to install the center rack position target below the center rack height sensor. FIGURE 9.
  • Page 29 SENSOR INSTALLATION FIGURE 11. Boom Proximity Sensor Bracket NOTE: The proximity sensor must be mounted so there is no more than 1/2 inch [1.27 cm] of clearance when the booms are folded. 4. Repeat step 1 through step 3 for the right boom with the remaining proximity sensor and bracket. TILT SENSOR INSTALLATION 1.

  • Page 30: Center Rack Installation For Small Tree

    HAPTER 2. Using a provided clamping U-bolt, loosely install the rotary sensor strap bracket to the vertical tube on the front side of the center rack. NOTE: The bracket labeled “Tilt 2” goes on the right hand boom. The bracket labeled “Tilt 1” goes on the left hand boom.

  • Page 31: Center Rack Position Installation

    SENSOR INSTALLATION CENTER RACK INSTALLATION FOR SMALL TREE ROTARY SENSOR INSTALLATION 1. Locate the open position between the center rack and center frame to mount the rotary sensor assembly labeled ‘CENTER RACK.’ FIGURE 13. Rotary Sensor Installation Location 2. Using a provided 3-1/16” x 4” U-bolt, loosely install the rotary sensor strap bracket to the horizontal tube on the front side of the center rack.

  • Page 32: Boom Proximity Sensor Installation

    HAPTER 3. On the center frame, use two provided 2-9/16” x 3-1/2” U-bolts to loosely install the rotary sensor bracket to the lower horizontal tube positioned between the center rack and the center frame. The sensor mounts on the right side of the center. The connector on the sensor will point toward the right side of the machine. 4.

  • Page 33: Tilt Sensor Installation

    SENSOR INSTALLATION 2. Install the height stop sensor assembly to the bracket in the position shown in Figure 16 on page 28. 3. Connect the 115-0235-041 cable to the height stop sensor. 4. Use the provided U-bolts to install the center rack position target below the center rack height sensor. BOOM PROXIMITY SENSOR INSTALLATION 1.
  • Page 34 HAPTER TILT SENSOR INSTALLATION 1. Locate the open position between the bottom hinge plate and the hose bracket on the yaw hinge tube on the center rack. FIGURE 19. Tilt Sensor Installed - Left Hand Boom and Right Hand Boom Tilt 2 - Left Hand Boom Tilt 1 - Right Hand Boom 2.

  • Page 35: Chapter 5 Wiring Installation

    W IRING INSTALLATION CHAPTER C H A P T E R 5 ABM AND REM NODE INSTALLATION 1. Using the provided 1/4”-20 bolts and lock nuts, secure the REM node to the clearance holes on the AutoBoom node mounting bracket. NOTE: Mount the node so that the receptacles are facing down.
  • Page 36 HAPTER FIGURE 2. REM and ABM Node Mounted ABM Node 3. Locate the machine electrical box. 4. Use the supplied hardware to mount the bracket to the machine frame next to the electrical box. FIGURE 3. Node Mounting Bracket AutoBoom Node Electrical Box Mounting Bracket AutoBoom®...

  • Page 37: Electrical Diagrams

    WIRING INSTALLATION ELECTRICAL DIAGRAMS FIGURE 4. XRT System Diagram for RoGator Series (P/N 054-0237-020-A) 016-0237-002 Rev. A...

  • Page 38: Connect The Abm/Rem Harness

    HAPTER CONNECT THE ABM/REM HARNESS NOTE: While making the following connections, be aware of the cable routing and avoid possible cable pinch points and other issues. 1. Plug gray 23 pin plug on the ABM/REM cable (P/N 115-0235-152) to the mating connector on the bottom of the REM node.
  • Page 39 Left Port 8 21. Connect the RIGHT SOLENOID plug on the XRT cable to the right port 8 on the AutoBoom XRT valve. 22.Connect the LEFT PROP plug on the XRT cable to left port 6 on the AutoBoom XRT valve.

  • Page 40: Connect The Harness To The Sensors

    HAPTER CONNECT THE HARNESS TO THE SENSORS 1. Starting at the outside sensor on the right boom and working towards the center right, connect the secondary boom cable to the outside height sensor. Refer to Figure 4 on page 33 for an electrical system diagram. 2.
  • Page 41 Kit, AutoBoom XRT, AGCO RoGator, Small Tree, 90’/100’ Steel Boom 117-0237-021 Kit, AutoBoom XRT, AGCO RoGator, Large Tree, 120’ Steel Boom 117-0237-022 Kit, AutoBoom XRT, AGCO RoGator, Large Tree, 90’/100’ Steel Boom, No Hydraulics 117-0237-023 Kit, AutoBoom XRT, AGCO RoGator, Small Tree, 90’/100’ Steel Boom, No Hydraulics 117-0237-024 Kit, AutoBoom XRT, AGCO RoGator, Large Tree, 120’...
  • Page 42 PPENDIX FIGURE 1. Kit, AutoBoom XRT, AGCO RoGator, Large Tree, 90’/100’ Steel Boom (P/N 117-0237-020 Page 1) AutoBoom® XRT Installation Manual for AGCO RoGator...
  • Page 43 FIGURE 2. Kit, AutoBoom XRT, AGCO RoGator, Large Tree, 90’/100’ Steel Boom (P/N 117-0237-020 Page 2)
  • Page 44 PPENDIX FIGURE 3. Kit, AutoBoom XRT, AGCO RoGator, Small Tree, 90’/100’ Steel Boom (P/N 117-0237-021 Page 1) AutoBoom® XRT Installation Manual for AGCO RoGator...
  • Page 45 FIGURE 4. Kit, AutoBoom XRT, AGCO RoGator, Small Tree, 90’/100’ Steel Boom (P/N 117-0237-021 Page 2)
  • Page 46 PPENDIX FIGURE 5. Kit, AutoBoom XRT, AGCO RoGator, Large Tree, 120’ Steel Boom (P/N 117-0237-022 Page 1) AutoBoom® XRT Installation Manual for AGCO RoGator...
  • Page 47 FIGURE 6. Kit, AutoBoom XRT, AGCO RoGator, Large Tree, 120’ Steel Boom (P/N 117-0237-022 Page 2)
  • Page 48 PPENDIX FIGURE 7. Kit, AutoBoom XRT, AGCO RoGator, Large Tree, 90’/100’ Steel Boom, No Hydraulics (P/N 117-0237-023 Page 1) AutoBoom® XRT Installation Manual for AGCO RoGator...
  • Page 49 FIGURE 8. Kit, AutoBoom XRT, AGCO RoGator, Large Tree, 90’/100’ Steel Boom, No Hydraulics (P/N 117-0237-023 Page 2)
  • Page 50 PPENDIX FIGURE 9. Kit, AutoBoom XRT, AGCO RoGator, Small Tree, 90’/100’ Steel Boom, No Hydraulics (P/N 117-0237-024 Page 1) AutoBoom® XRT Installation Manual for AGCO RoGator...
  • Page 51 FIGURE 10. Kit, AutoBoom XRT, AGCO RoGator, Small Tree, 90’/100’ Steel Boom, No Hydraulics (P/N 117-0237-024 Page 2)
  • Page 52 PPENDIX FIGURE 11. Kit, AutoBoom XRT, AGCO RoGator, Large Tree, 120’ Steel Boom, No Hydraulics (P/N 117-0237-025 Page 1) AutoBoom® XRT Installation Manual for AGCO RoGator...
  • Page 53 FIGURE 12. Kit, AutoBoom XRT, AGCO RoGator, Large Tree, 120’ Steel Boom, No Hydraulics (P/N 117-0237-025 Page 2)
  • Page 54 PPENDIX AutoBoom® XRT Installation Manual for AGCO RoGator...
  • Page 55 Mounting the Boom Sensors Boom Sensor Mounting Locations 19 Mount the Boom Sensors 19 Hydraulic Safety Hydraulic System Installing Fittings on the AutoBoom XRT Valve Wiring Connecting the Harness to the Power/CAN Controls 120’ Booms 36 90’- 100’ Booms 34...
  • Page 56 Index AutoBoom® XRT Installation Manual for AGCO RoGator...
  • Page 57 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
  • Page 58 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.

This manual is also suitable for:

117-0237-020117-0237-021117-0237-022117-0237-023117-0237-024117-0237-025

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