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Raven AutoBoom Installation Manual

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Buhler Versatile SX280
AutoBoom®
Installation Manual
P/N 016-0230-110 Rev. D
04/18
E31413
Copyright 2012, 2013, 2018

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Summary of Contents for Raven AutoBoom

  • Page 1 Buhler Versatile SX280 AutoBoom® Installation Manual P/N 016-0230-110 Rev. D 04/18 E31413 Copyright 2012, 2013, 2018...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    PowerGlide Plus Kit Contents ..........................11 Install the PowerGlide Plus Hydraulic System ....................14 Remove the Orifice Fittings ..............................15 Install Fittings on the AutoBoom Valve ........................17 Mount the AutoBoom Valve ............................17 Install the Pressure and Tank Hoses ..........................18 Install the Left and Right Cylinder Up Hoses ......................20 Install the Left and Right Cylinder Down Hoses .......................23...
  • Page 4 ....................... 54 Connect the Harness Cable to the Controller Cable ....................55 UltraGlide Wiring Diagram ...............................56 Chapter 5 Replacement Parts....................57 Valves ....................................57 Wheels ..................................58 Sensors ..................................58 Analog Boom Sensor ................................58 Center Sensor ..................................59 Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 5: Important Safety Information

    • Ensure AutoBoom is disabled prior to starting any maintenance work on AutoBoom or the machine. WARNING • When starting the machine for the first time after installing AutoBoom, be sure that all persons stand clear, in case a hose has not been properly tightened.

  • Page 6: Hydraulic

    HYDRAULIC GENERAL • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Electrical

    IMPORTANT SAFETY INFORMATION Allow sufficient clearance from machine component operational zones such as: • Drive shafts, universal joints and hitches (i.e. 3-point hitch) • Pulleys, gears, sprockets • Deflection and backlash of belts and chains • Adjustment zones of adjustable brackets •...
  • Page 8 Ensure connections are clean, dry, and not damaged. Repair or replace components, connections, or cable as necessary. • Clean components or connections using low pressure water, pressurized air, or an aerosol electrical component cleaning agent. Buhler Versatile SX280 AutoBoom® Installation Manual...
  • Page 9 IMPORTANT SAFETY INFORMATION • Remove visible surface water from components, connections, or seals using pressurized air or an aerosol electrical component cleaning agent. allow components to dry completely before reconnecting cables. P/N 016-0230-110 Rev. D...
  • Page 10 HAPTER Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 11: Chapter 2 Introduction

    FIGURE 1. Buhler Versatile SX280 PREPARING FOR INSTALLATION Before installing AutoBoom, park the machine where the ground is level, clean, and dry. Leave the machine turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

  • Page 12: Recommendations

    Raven Industries recommends the following best practices before installing or operating the AutoBoom system for the first time, at the start of the season, or when moving the AutoBoom system to another machine: • Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the machine’s hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic hoses, etc.).

  • Page 13: Updates

    Software and manual updates are available on the Raven Applied Technology website: http://www.ravenhelp.com At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual.
  • Page 14 HAPTER Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 15: Powerglide Plus

    POWERGLIDE PLUS KIT CONTENTS This section contains a list of the components that are included in the PowerGlide Plus AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your local Raven dealer.
  • Page 16 Fitting - 9/16” JIC (M) to 3/4” SAE O-Ring 333-0012-046 (M) Straight Adapter Fitting - 3/4” JIC (M) to 3/4” SAE O-Ring 333-0012-093 (M) Straight Adapter Fitting - 9/16” SAE O-Ring Internal Hex 333-0012-104 Plug Buhler Versatile SX280 AutoBoom® Installation Manual...
  • Page 17 JIC (F) - 47” TABLE 3. PowerGlide Plus Wheel Kit (P/N 117-0134-006) Picture Item Description Part Number Qty. Axle Assembly - Right Cushioned 063-0131-585 AutoBoom Axle Assembly - Left Cushioned 063-0131-590 AutoBoom Bracket - Weldment Receiver 116-0159-707 Bracket - Hub Retainer 107-0171-617...

  • Page 18: Install The Powerglide Plus Hydraulic System

    Objects or materials that are able to bypass the machine’s hydraulic filtration system will reduce performance and possibly damage the Autoboom hydraulic valve. Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 19: Remove The Orifice Fittings

    REMOVE THE ORIFICE FITTINGS Before populating the hydraulic fittings on the AutoBoom valve (P/N 063-0131-124), it is necessary to remove orifice fittings from the valve in the PowerGlide Plus system. Failure to remove these fittings from the valve will restrict the down speed of the booms when the system is enabled.
  • Page 20 4. Remove the orifice fittings from Ports 3A and 3B. IMPORTANT: Tip the AutoBoom valve on its side and use the Allen wrench to remove the orifice from the cavity, taking care not to let the fitting fall into the valve.

  • Page 21: Install Fittings On The Autoboom Valve

    POWERGLIDE PLUS 5. Use the Allen wrench to reinstall the port plugs on Ports 3A and 3B of the AutoBoom valve. FIGURE 6. Coil Reinstalled on the AutoBoom Valve 6. Reinstall the coils on the solenoids of the AutoBoom valve.

  • Page 22: Install The Pressure And Tank Hoses

    HAPTER 1. Secure the AutoBoom valve (P/N 063-0131-124) to the valve mounting bracket (P/N 107-0171-619) using four 5/ 16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” zinc plated lock washers (P/N 313-1000-019). FIGURE 8. AutoBoom Valve Mounted to the Machine 2.
  • Page 23 FIGURE 10. Pressure Hose Installed on AutoBoom Valve Installed Pressure Hose 5. Connect the straight end of the installed hydraulic hose to the fitting installed in Port P of the AutoBoom valve (P/N 063-0131-124). FIGURE 11. Tank Hose Installed on Machine’s Hydraulic Valve Machine’s Tank...

  • Page 24: Install The Left And Right Cylinder Up Hoses

    FIGURE 12. Tank Hose Installed on AutoBoom Valve Installed Tank Hose 5. Connect the straight end of the installed hydraulic hose to the fitting installed in Port T of the AutoBoom valve. INSTALL THE LEFT AND RIGHT CYLINDER UP HOSES FIGURE 13. Machine’s Cylinder Orifice Location 1.
  • Page 25 8. Install the straight end of the supplied hydraulic hose (P/N 214-1000-623) on the 90° end of the installed tee fitting. FIGURE 15. Left Cylinder Up Hose Installed on AutoBoom Valve 9. Install the 90° end of the installed hydraulic hose on the fitting installed in Port LC of the AutoBoom valve (P/N 063-0131-124). P/N 016-0230-110 Rev. D...
  • Page 26 15. Install the straight end of the hydraulic hose on the installed tee fitting. FIGURE 17. Right Cylinder Up Hose Installed on AutoBoom Valve 16. Install the 90° end of the installed hydraulic hose on the fitting installed in Port RC of the AutoBoom valve. Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 27: Install The Left And Right Cylinder Down Hoses

    4. Install the straight end of the supplied hydraulic hose (P/N 214-1000-623) on the 90° end of the installed tee fitting. FIGURE 19. Left Cylinder Down Hose Installed on AutoBoom Valve 5. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port LF CYL RTN of the AutoBoom valve. P/N 016-0230-110 Rev. D...
  • Page 28 FIGURE 21. Right Cylinder Down Hose Installed on AutoBoom Valve 10. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port RT CYL RTN of the AutoBoom valve. Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 29: Hydraulic Diagram

    POWERGLIDE PLUS HYDRAULIC DIAGRAM P/N 016-0230-110 Rev. D...

  • Page 30: Install The Gauge Wheels

    5. Secure the wheel mounting bracket (P/N 116-0159-707) to the front of the right boom using four 1-5/16” W x 2” L x 3/8” thread U-bolts (P/N 107-0171-612) and eight 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164). Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 31: Install The Powerglide Plus Wiring

    POWERGLIDE PLUS FIGURE 23. Gauge Wheel Installed 6. Insert the right wheel axle into the right wheel mounting bracket, positioning it so that the bottom of the wheel touches the ground (or nearly so) and the wheel faces away from the machine. 7.

  • Page 32: Install The Autoboom Node

    HAPTER INSTALL THE AUTOBOOM NODE FIGURE 24. Node Mounting Location 1. Mount the AutoBoom node (P/N 063-0130-010) to the center rack using three 3/8”-16 zinc flanged lock nuts (P/ N 312-1001-164). NOTE: Position the node so that the cable connections point down.
  • Page 33 POWERGLIDE PLUS 7. Connect the RIGHT SOLENOID (PORT 4B) connector to Port 4B of the AutoBoom valve. 8. Locate the LEFT PROP (PORT 5A) and RIGHT PROP (PORT 13A) connectors on the harness cable. 9. Connect the LEFT PROP (PORT 5A) connector to Port 5A of the AutoBoom valve.

  • Page 34: Connect The Harness Cable To The Controller Cable

    Right Tilt Down 11. Locate the machine’s boom function coils on the machine’s hydraulic valve. 12. On the AutoBoom harness, locate the LEFT SOL SENSE UP connection and connect it to C976 on the machine’s harness. 13. Locate the LEFT SOL SENSE connection and connect it to connector C979 on the machine’s harness.

  • Page 35: Powerglide Plus Wiring Diagram

    POWERGLIDE PLUS POWERGLIDE PLUS WIRING DIAGRAM P/N 016-0230-110 Rev. D...
  • Page 36 HAPTER Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 37: Ultraglide

    This section contains a list of the components that are included in the UltraGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 38 Washer - 5/16” Zinc Plated Lock 313-1000-019 TABLE 2. Hydraulic Kit (P/N 117-0134-097) Picture Item Description Part Number Qty. Fitting - 3/4” JIC M/M/F Swivel Run Tee 333-0012-039 Adapter Fitting - 9/16” JIC M/M/F Swivel Run Tee 333-0012-043 Adapter Buhler Versatile SX280 AutoBoom® Installation Manual...
  • Page 39 Hydraulic Hose - 3/4” JIC (F) 45° to 3/4” 214-1000-953 JIC (F) - 47” TABLE 3. Sensor Installation Kit (P/N 117-0131-082) Picture Item Description Part Number Qty. Sheet - AutoBoom Sensor Extension Not Pictured 016-0130-070 Installation Bracket - 12” S-Type AutoBoom Sensor 063-0131-592 P/N 016-0230-110 Rev. D...
  • Page 40 Axle Assembly - Left Cushioned 063-0131-590 AutoBoom Bracket - Weldment Receiver 116-0159-707 Bracket - Hub Retainer 107-0171-617 Wheel 322-0131-008 U-Bolt - 1-5/16” W x 2” L x 3/8” Thread 107-0171-612 Bolt - 1/2”-13 x 1-1/2” SS Hex 311-0058-186 Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 41: Install The Ultraglide Hydraulic System

    Autoboom hydraulic valve. NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in this manual. However, the fittings, hose connections, and cable connections remain the same.

  • Page 42: Install Fittings On The Autoboom Valve

    INSTALL FITTINGS ON THE AUTOBOOM VALVE Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following figure and table to install the fittings in the appropriate ports of the AutoBoom valve.

  • Page 43: Install The Pressure And Tank Hoses

    ULTRAGLIDE FIGURE 2. AutoBoom Valve Mounted to the Machine 2. Secure the valve mounting bracket to the machine’s center rack top-right parallel link using two 4” W x 5” L x 3/ 8” thread U-bolts (P/N 107-0171-606) and four 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164).
  • Page 44 FIGURE 4. Pressure Hose Installed on AutoBoom Valve Installed Pressure Hose 5. Connect the straight end of the installed hydraulic hose to the fitting installed in Port P of the AutoBoom valve (P/N 063-0131-124). FIGURE 5. Tank Hose Installed on Machine’s Hydraulic Valve Machine’s Tank...

  • Page 45: Install The Left And Right Cylinder Up Hoses

    FIGURE 6. Tank Hose Installed on AutoBoom Valve Installed Tank Hose 5. Connect the straight end of the installed hydraulic hose to the fitting installed in Port T of the AutoBoom valve. INSTALL THE LEFT AND RIGHT CYLINDER UP HOSES FIGURE 7. Machine’s Cylinder Orifice Location 1.
  • Page 46 FIGURE 9. Left Cylinder Up Hose Installed on AutoBoom Valve 9. Install the 90° end of the installed hydraulic hose on the fitting installed in Port LC of the AutoBoom valve (P/N 063-0131-124). Buhler Versatile SX280 AutoBoom® Installation Manual...
  • Page 47 15. Install the straight end of the hydraulic hose on the installed tee fitting. FIGURE 11. Right Cylinder Up Hose Installed on AutoBoom Valve 16. Install the 90° end of the installed hydraulic hose on the fitting installed in Port RC of the AutoBoom valve. P/N 016-0230-110 Rev. D...

  • Page 48: Install The Left And Right Cylinder Down Hoses

    FIGURE 13. Left Cylinder Down Hose Installed on AutoBoom Valve 5. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port LF CYL RTN of the AutoBoom valve. Buhler Versatile SX280 AutoBoom® Installation Manual...
  • Page 49 9. Install the straight end of the supplied hydraulic hose (P/N 214-1000-624) on the 90° end of the installed tee fitting. FIGURE 15. Right Cylinder Down Hose Installed on AutoBoom Valve 10. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port RT CYL RTN of the AutoBoom valve. P/N 016-0230-110 Rev. D...

  • Page 50: Hydraulic Diagram

    HAPTER HYDRAULIC DIAGRAM Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 51: Install The Ultraglide Sensors

    ULTRAGLIDE INSTALL THE ULTRAGLIDE SENSORS BOOM SENSOR MOUNTING LOCATIONS FIGURE 16. Boom Sensor Mounting Location Sensor mounting locations may be influenced by the boom configuration. If an object enters the sensor’s blind range unexpectedly, a false echo return to the sensor could occur, causing the boom to drop and the sensor or boom to be damaged.

  • Page 52: Install The Sensor Mounting Brackets

    (P/N 311-0052-106), 5/16”-18 nylon insert lock nuts (P/N 312-4000-059) and 5/16” zinc flat washers (P/N 313- 2300-012). Mount the Boom Sensors WARNING The machine must remain stationary and switched off, with the booms unfolded and supported, during installation or maintenance. FIGURE 19. Mounted Boom Sensor Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 53: Mount The Center Rack Sensor

    3. Loop and tie-off any excess cable, allowing enough cable for boom folding and extension. 4. Repeat the steps above to connect the remaining sensor cable(s). NOTE: The sensor cables will be connected to the AutoBoom system in the wiring phase of installation. INSTALL THE GAUGE WHEELS - OPTIONAL GAUGE WHEEL MOUNTING LOCATIONS Wheel mounting locations may be influenced by the boom configuration.
  • Page 54 5. Secure the wheel mounting bracket (P/N 116-0159-707) to the front of the right boom using four 1-5/16” W x 2” L x 3/8” thread U-bolts (P/N 107-0171-612) and eight 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164). FIGURE 22. Gauge Wheel Installed Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 55: Install The Ultraglide Wiring

    INSTALL THE AUTOBOOM NODE FIGURE 23. Node Mounting Location 1. Mount the AutoBoom node (P/N 063-0130-038) to the center rack using three 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164). NOTE: Position the node so that the cable connections point down.

  • Page 56: Connect The Harness Cable To The Boom Function Controls

    CONNECT THE HARNESS CABLE TO THE BOOM FUNCTION CONTROLS FIGURE 24. Harness Connected to AutoBoom Valve 1. Locate the LEFT PRESS (PORT G1) and RIGHT PRESS (PORT G4) connectors on the AutoBoom harness cable (P/ N 115-0230-095). 2. Route the connectors to the AutoBoom valve (P/N 063-0131-124).
  • Page 57 Right Tilt Down 12. Locate the machine’s boom function coils on the machine’s hydraulic valve. 13. On the AutoBoom harness, locate the LEFT SOL SENSE UP connection and connect it to C976 on the machine’s harness. 14. Locate the LEFT SOL SENSE connection and connect it to connector C979 on the machine’s harness.

  • Page 58: Install The Center Rack Control

    1. Locate and disconnect the center rack control raise connections on the machine’s harness. 2. Connect the CENTER SOL UP SENSE connector from the AutoBoom harness (P/N 115-0230-095) to the mating center rack control raise connection on the machine’s harness.

  • Page 59: Connect The Harness Cable To The Controller Cable

    ULTRAGLIDE 5. Locate the RIGHT OUTER SENSOR connector on the AutoBoom harness cable. 6. Connect the RIGHT OUTER SENSOR connector to the installed right sensor cable. 7. If optional inside boom sensors are installed, repeat the steps above to connect the inside boom sensors.

  • Page 60: Ultraglide Wiring Diagram

    HAPTER ULTRAGLIDE WIRING DIAGRAM Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 61: Chapter 5 Replacement Parts

    R EPLACEMENT PARTS CHAPTER C H A P T E R 5 This section contains replacement part diagrams and listings for PowerGlide Plus and UltraGlide systems. Please refer to these diagrams when calling to request replacement parts. VALVES P/N 016-0230-110 Rev. D...

  • Page 62: Wheels

    HAPTER WHEELS SENSORS ANALOG BOOM SENSOR Buhler Versatile SX280 AutoBoom® Installation Manual...

  • Page 63: Center Sensor

    REPLACEMENT PARTS CENTER SENSOR P/N 016-0230-110 Rev. D...
  • Page 64 HAPTER Buhler Versatile SX280 AutoBoom® Installation Manual...
  • Page 65 Installing the Left and Right Cylinder Up Hoses 41 Kit Contents Installing the Pressure and Tank Hoses 39 PowerGlide Plus Mounting the AutoBoom Valve 38 UltraGlide Sensors 47 Boom Sensor Mounting Locations 47 Connecting the Sensor Cables 49 Installing the Sensor Mounting Brackets 48...
  • Page 66 Index Buhler Versatile SX280 AutoBoom® Installation Manual...
  • Page 67 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 68 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.

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