Table Of Contents - FULTON Vantage VTG Series Installation And Operation Manual

VTG-IOM-2016-1214
Introduction
Overview .............................................................................................................. 1-2
Warnings & Cautions ............................................................................................ 1-2
Disclaimers and Local Codes ................................................................................ 1-2
Installation
Product Overview ................................................................................................. 2-2
Placement & Rigging ........................................................................................... 2-3
Clearances and Serviceability .............................................................................. 2-4
Install Boiler Trim ................................................................................................. 2-6
Install Water Piping .............................................................................................. 2-6
VARIABLE PRIMARY PIPING ARRANGEMENT ............................................................................2-8
PRIMARY-SECONDARY PIPING ARRANGEMENT ........................................................................2-8
Meet Water Chemistry Requirements ................................................................ 2-11
PREVENT OXYGEN CONTAMINATION ........................................................................................2-12
ELIMINATE SYSTEM AIR ............................................................................................................2-12
Fill the Boiler With Water ................................................................................... 2-12
Install Gas Piping ................................................................................................ 2-12
COMPONENTS REQUIRING VENTILATION TO THE OUTDOORS .................................................2-14
Install Condensate Drain .................................................................................... 2-15
SINGLE BOILER DRAIN TRAP .....................................................................................................2-15
MULTIPLE BOILERS SHARING A COMMON DRAIN TRAP .........................................................2-16
Install pH Neutralization Kit ............................................................................... 2-21
Install #2 Fuel Oil Piping ..................................................................................... 2-21
#2 FUEL OIL PIPING (FOR DUAL FUEL GAS/OIL BURNER) .......................................................2-21
Multiple Burner Installations ............................................................................. 2-23
Hydraulic Connections ....................................................................................... 2-23
Burner Fuel Oil Train Piping Detail ..................................................................... 2-25
Oil Pump Priming .............................................................................................. 2-28
Oil Filtration ........................................................................................................ 2-28
Venting ............................................................................................................... 2-28
COMBUSTION AIR SUPPLY FROM THE BOILER ROOM ..............................................................2-31
AIR PIPED FROM OUTSIDE BOILER ROOM ................................................................................2-32
Exhaust Venting ................................................................................................. 2-33
COMMON VENTING LAYOUTS FOR VANTAGE ............................................................................2-33
VENTING TERMINATIONS ..........................................................................................................2-35
WALL THIMBLE INSTALLATION .................................................................................................2-35
ROOF VENT TERMINATION ........................................................................................................2-39
SIDE WALL VENT TERMINATION ...............................................................................................2-39
Removing an Existing Boiler ............................................................................. 2-39
Electrical Connections ....................................................................................... 2-40
Assembly of Fulton Multi-Skid Systems............................................................. 2-41
Operation
Perform Pre-Start-Up Inspection ......................................................................... 3-2
Fill and Purge the System..................................................................................... 3-2
Commission The Boiler ......................................................................................... 3-3
Questions? Please Contact Your Local Manufacturer's Representative
1-1
SYSTEM DESIGN AND BOILER OPERATION .................................................................................3-4
Siemens LMV36 and LMV37 Control .................................................................... 3-4
OPERATING POINTS ON THE SIEMENS LMV CONTROL ...............................................................3-4
NORMAL OPERATION ..................................................................................................................3-4
STEPS TO ENTER PARAMETERS ...................................................................................................3-6
ADJUSTING FUEL/AIR CURVE (NATURAL GAS OR PROPANE OR MODULATING #2 FUEL OIL) .3-6
2-1
ADJUSTING FUEL/AIR CURVE (MULTISTAGE #2 FUEL OIL - VTG-2000DF TO VTG-4000DF) ....3-8
VIEWING FLAME SIGNAL INTENSITY ..........................................................................................3-9
MANUAL CONTROL (MANUAL REQUEST FOR OUTPUT) ..........................................................3-10
VIEWING TOTAL BURNER START-UPS .......................................................................................3-11
VIEWING TOTAL BURNER HOURS ..............................................................................................3-11
CHANGING MODBUS ADDRESS .................................................................................................3-12
VIEWING LOCKOUT HISTORY .....................................................................................................3-12
PARAMETER BACKUP ................................................................................................................3-14
PARAMETER RESTORE ...............................................................................................................3-15
Operating Temperatures and Fuel Selection ................................................. 3-16
Temperature Controller Instructions .................................................................. 3-17
SC-500 TEMPERATURE CONTROLLER BASIC PROGRAMMING ................................................3-17
YOKOGAWA UT 32A BASIC PROGRAMMING: ...........................................................................3-18
Access to Variable Speed Drive Blower Motor .................................................. 3-19
Perform Test of Ignition Safety System .............................................................. 3-19
Perform Test of Low Water Cut Off ..................................................................... 3-19
Perform Test of Limit Controls ........................................................................... 3-20
Perform Test of Low Gas Pressure Switch .......................................................... 3-20
Perform Test of High Gas Pressure Switch .......................................................... 3-20
General Operation of the Boiler ......................................................................... 3-20
Maintenance
General ................................................................................................................. 4-2
Daily Maintenance and Inspection Schedule ...................................................... 4-2
Weekly Maintenance and Inspection Schedule .................................................. 4-2
Monthly Maintenance and Inspection Schedule ................................................. 4-2
PROCEDURE FOR CLEANING THE AIR INLET FILTER (LOW EMISSIONS BURNERS) ..................4-3
Annual Maintenance and Inspection Schedule ................................................... 4-3
ANNUAL REMOVAL AND INSPECTION OF LE BEKAERT BURNER ...............................................4-4
Verification of Torque Settings on Fireside Access Doors ..................................... 4-4
Inspecting/Cleaning the Flue Passages ............................................................... 4-7
BOILERS FIRING ON #2 OIL, B100 BIO-DIESEL, DIGESTER GASES OR ANY OTHER SUBSTANCE
BESIDES NATURAL GAS OR PROPANE .........................................................................................4-7
PROCEDURE FOR ACCESSING THE DUPLEX STAINLESS STEEL FLUE PASSAGES ........................4-7
Ignition Pilot Adjustment - Dual Fuel Burners ..................................................... 4-7
FOR UNITS WITH RIELLO RLS-100-130E BURNER ......................................................................4-7
FOR UNITS WITH RIELLO RLS-160E BURNER ............................................................................4-7
After All Repairs and Maintenance ...................................................................... 4-7
3-1
Troubleshooting ................................................................................................... 4-7

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