Baumuller b maXX 5000 Series Instruction Handbook Manual
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Baumuller b maXX 5000 Series Instruction Handbook Manual

Baumuller b maXX 5000 Series Instruction Handbook Manual

Add-on modules modbus/tcp mod
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Instruction handbook
English
Language
Translation
Document No. 5.19015.01
Part No.
485487
Status
08-Jan-2020
E
5.19015.01
Read the Instruction handbook before starting any work!
b maXX 5000
Add-on modules
Modbus/TCP
MOD

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Summary of Contents for Baumuller b maXX 5000 Series

  • Page 1 Instruction handbook English Language Translation Document No. 5.19015.01 Part No. 485487 Status 08-Jan-2020 b maXX 5000 Add-on modules Modbus/TCP Read the Instruction handbook before starting any work! 5.19015.01...
  • Page 2 Copyright These Instruction handbook may be copied by the owner in any quantity, but only for internal use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any other purposes. The use and disclosure of information contained in these Instruction handbook are not per- mitted.

  • Page 3: Table Of Contents

    Table of Contents General ..............Information on this Instruction Handbook .
  • Page 4 Table of Contents Commissioning/Operation ..........31 Safety notes .

  • Page 5: General

    ENERAL Information on this Instruction Handbook The manual b maXX 5000 add-on module MOD is an addition to the Instruction hand- book b maXX 5000 (5.09021) or b maXX 5500 (5.13008) for devices with Ethernet/IP Type code: BM5XXX-XXXX-XX08-00XX The basic prerequisite for safe working also is compliance with all the safety and handling instructions stated in the instruction handbooks b maXX 5000 or b maXX 5500.

  • Page 6: Key To Symbols

    Key to symbols Key to symbols Warning notes Warning notes are identified by symbols in this Instruction handbook. The notes are in- troduced by signal words that express the extent of the danger. It is imperative that these notes be complied with and are conscientiously regarded in or- der to prevent accidents, personal injury and material damage.

  • Page 7: Limitation Of Liability

    General Limitation of liability All specifications and notes in these instruction handbook were compiled taking into ac- count the applicable standards and regulations, the state of the art and our knowledge and experience of many years. The manufacturer assumes no liability for damages due to: m non-compliance with the instruction handbook m usage for other than the intended purpose m usage by untrained personnel...

  • Page 8: Other Applicable Documents

    Other applicable documents Other applicable documents Components of other manufacturers are integrated into the device. For these purchased parts, hazard assessments have been performed by the respective manufacturers. The compliance of the design construction with the applicable European and national regula- tions has been declared for the components by the respective manufacturers.

  • Page 9: 1.10 Used Terms

    General 1.10 Used terms A list of the abbreviations used can be found in b maXX 5000 (5.09021) or b maXX 5500 (5.13008), Appendix A: Abbreviations. 1.11 List of associated documentations Instruction Handbook Doc No. Part No. Part No. German English Instruction handbook b maXX 5000 5.09021...
  • Page 10 1.11 List of associated documentations Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH of 90...

  • Page 11: Safety

    AFETY This section provides an overview of all of the important safety aspects for optimum pro- tection of personnel as well as for the safe and problem-free operation. Contents of the Instruction Handbook Each person who is tasked with performing work on or with the device must have read and understood this Instruction Handbook and the Instruction Handbook of b maXX 5000 (5.09021) or b maXX 5500 (5.13008) before working with the device.

  • Page 12: Use, Compliant With Intended Purpose

    Use, compliant with intended purpose Use, compliant with intended purpose The Modbus/TCP add-on module is considered as being used compliant with its intend- ed purpose if all notes and information of this Instruction handbook and the Instruction handbook b maXX 5000 (5.09021) or b maXX 5500 (5.13008) are adhered to. WARNING! Danger arising from usage for an unintended purpose! Any usage that goes beyond the intended purpose and/or any non-compliant use of...

  • Page 13: Training Of The Personnel

    Safety Training of the personnel WARNING! Risk of injury due to insufficient qualifications! Improper handling can lead to significant personal injury and material damage. Therefore: m Certain activities can only be performed by the persons stated in the respective chapters of this Instruction handbook. In this Instruction handbook, the following qualifications are stipulated for various areas of activity: m Operating personnel...

  • Page 14: Special Hazards

    Special hazards Special hazards In the following section, the remaining marginal risks will be stated that have been iden- tified as a result of the hazard analysis. Observe the safety notes listed here and the warning notes in the further chapters of this manual to reduce health risks and dangerous situations.

  • Page 15: Fire Fighting

    Safety Moving components WARNING! Risk of injury from moving components! Rotating components and/or components moving linearly can result in severe injury. Therefore: m Do not touch moving components during operation. m Do not open any covering during operation. m The amount of residual mechanical energy depends on the application. Powered components still turn/move for a certain length of time even after the power supply has been switched off.

  • Page 16: Safety Equipment

    Safety equipment Safety equipment WARNING! Risk of fatal injury due to non-functional safety equipment! Safety equipment provides for the highest level of safety in a facility. Even if safety equipment makes work processes more awkward, under no circumstances may they be circumvented.

  • Page 17: Technical Data

    ECHNICAL Operation conditions The operation conditions of b maXX 5000 are valid, see Instruction Handbook b maXX 5000 (5.09021) or b maXX 5500 (5.13008). Transport temperature range - 25 °C to + 70 °C Transport climatic class 2 K 3 EN 60721-3-2 Storage temperature range - 25 °C to + 70 °C...

  • Page 18: Electrical Data

    Electrical data Electrical data 3.2.1 Modbus/TCP, 2 channels ± Supply voltage (external supply) 5 % (without load) Supply current (external supply) max. 100 mA (without load) Signal level: output high voltage at I = - 20 mA 2,5 V Signal level: output high voltage at I = + 20 mA 0,5 V Output frequency, track signals...

  • Page 19: Design And Operation

    PERATION Design The b maXX 5000 series consists of an (active) mains rectifier unit and one or more axis units or a basic unit with/without axis units. The possible number of axis units depends on the connected load of the DC link of the mains rectifier unit or is limited by the signal bus to a maximum of 12 axis units.

  • Page 20: Add-On Module Eip

    Add-on module EIP Add-on module EIP NOTE! Only devices with type code BM5XXX-XXXX-XX08-00XX provide the add-on module Modbus/TCP The module is built-in and cannot be changed. It is forbidden to remove the yellow front cover. The Modbus/TCP provides 2 channels . Modbus Modbus Channel 1...

  • Page 21: Identification Of The Device

    Design and Operation Identification of the device 4.3.1 Part number Figure 3: Part number - front Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 of 90...

  • Page 22: Type Plate

    Identification of the device 4.3.2 Type plate Examples of the locations where the type plate is affixed are shown in the figure. Among other things, the type plate also shows the type code of the device. Figure 4: Location of the type plate Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH...

  • Page 23: Danger Areas

    Design and Operation 4.3.3 Danger areas Please comply to all safety notes of the instruction handbooks of b maXX 5000 or b maXX 5500. Display and operation elements The add-on module Modbus/TCP (MOD) doesn't provide display or operation elements. The LED H14 and H24 of b maXX 5000 / b maXX 5500 and the emulation of the LED in ProDrive displays all device errors, even the errors occurring in connection with the add- on modules IEE or MOD.
  • Page 24 Display and operation elements Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH of 90...

  • Page 25: Installation

    NSTALLATION This chapter describes the electrical installation of the b maXX 5000 add-on module MOD. Safety notes DANGER! Risk of fatal injury from electrical current! Inevitably, when operating this electrical device, certain parts of it are energized with hazardous voltage. Therefore: m Pay heed to areas on the device that could be dangerous during the electrical in- stallation.

  • Page 26: Demands On The Power Supply

    Demands on the power supply Demands on the power supply In order to comply with the standard EN 60 204-1 (electrical equipment of machines), the cable specified therein must be used. The connecting plugs must not drop - otherwise there is a danger of short circuits, external voltage, etc. NOTICE! The danger is: electrical voltage.

  • Page 27: Installation

    Installation Installation 5.4.1 Connection diagram IEE Example 1 Example 2: Example 3: m Set value IEE from encoder m Set value IEE from encoder m Set value IEE from master control m Signal IEE to following axis m Signal IEE to master control m Signal IEE to following axis FELDBUS FIELDBUS...

  • Page 28: Installation Procedure Iee

    Installation 5.4.2 Installation procedure IEE Depending on the desired application you now are able to connect the incremental en- coder emulation with further system components (see ZFigure 5– on page 27). 1 Make sure that the b maXX BM5000 has been switched off voltage. 2 Connect an output (e.g.

  • Page 29: Pin Assignment Iee

    Installation 5.4.3 Pin assignment IEE Pin assignment of the Sub-D connectors (male) at the front of the Ethernet/IP slave EIP: Pin assignment Pin No. Meaning Channel 1 Ground incremental encoder emulation Channel 1 External power supply +5 V IEE Channel 1 Incremental encoder emulation track 0 Channel 1 Incremental encoder emulation track -0 Channel 1 Incremental encoder emulation track B Channel 1 Incremental encoder emulation track -A...

  • Page 30: Connection Cable Iee With B Maxx 5000

    Installation NOTE! If both channels are used, a second cable with a further 26-pole sub D connector must be led through the 25-pole sub D connector (cable is splitted). View on solder pin side Æ 0.34 mm² Æ 0.34 mm² Channel 1 Æ...

  • Page 31: Commissioning/Operation

    OMMISSIONING PERATION The commissioning ensures that the b maXX 5000 add-on module MOD was correctly detected and that it operates. For further information on commissioning and parameter- ization see parameter handbook b maXX 5000. The following conditions must be complied with before commissioning: 1 Wiring of the Modbus/TCP (MOD) is done properly (MOD as shown in example in ZFigure 5–...

  • Page 32: Commissioning Procedure Iee

    Commissioning procedure IEE Commissioning procedure IEE The commissioning is divided into the following tasks: 1 Recognition of the incremental encoder emulation IEE 2 Configuring the incremental encoder emulation IEE 3 Testing the function 6.2.1 Recognition of the incremental encoder emulation IEE While starting the device, the controller reads out the identifier of the incremental encoder emulation(s) automatically.

  • Page 33: Drive Management, Reset Errors

    Commissioning/Operation 4 Select sub-menu „Axis 1/management“ and reset any faults/error messages eventually existing in the b maXX 5000. These errors possibly were caused by faulty mounting (e.g. defect cables) or faulty in- stallation (e.g. missing voltage supply). After the errors were removed commissioning can be continued.

  • Page 34: Drive Management, Iee Cannot Be Identified

    Commissioning procedure IEE If the b maXX 5000 add-on module MOD has not been identified as correct or if it is not available, following error message is generated after activating the incremental encoder emulation. Figure 10: Drive management, IEE cannot be identified NOTE All error parameters of the incremental encoder emulation can be found in chapter ZTroubleshooting and fault correction–...

  • Page 35: Parameter Setting Iee

    Commissioning/Operation 6.2.2 Parameter setting IEE The parameter setting influences the behavior of the incremental encoder emulation IEE while operating. The parameters are set in ProDrive. 1 Open ProDrive „Navigation“ 2 Choose in configuration/Encoder emulation „Encoder emulation 1“ or „Encoder emulation 2“ Figure 11: ProDrive, encoder emulation 3 In window „Encoder emulation 1“...

  • Page 36: Function Test Iee

    Commissioning procedure IEE 6.2.3 Function test IEE The incremental encoder emulation can be tested with b maXX 5000, motor and encoder, only. Requirements Drive is in operating state (see parameter manual b maXX 5000). Encoder 1 connect- ed with X7 Encoder 1 for motor control. b maXX 5000 switched off again after successful first commissioning.

  • Page 37: Encoder Emulation 1 - Settings

    Commissioning/Operation All values and selections must be made according following ZFigure 15– in this win- dow. The settings correspond with the signal of a square wave incremental encoder with 1024 increments. Mode (172.1) Figure 15: Encoder emulation 1 - settings This corresponds with the following settings of the parameter list.

  • Page 38: Window Encoder 2 - Configuration

    Commissioning procedure IEE Choose in ProDrive Navigation „Configuration/Encoder/Encoder 2“ Set all values and selections according ZFigure 16– in this window. Figure 16: Window Encoder 2 - Configuration 10 Choose in ProDrive Navigation „Set value generator/Ramp function generator“. Figure 17: Window Ramp function generator 11 Set following parameters: m Ramp function generator input h Set value „10“...

  • Page 39: Ramp Function Generator - Window With Drive Manager Dialog

    Commissioning/Operation 12 Click to the icon „Drive management“. In addition window „Drive manager dialog“ appears. Figure 18: Ramp function generator - window with drive manager dialog 13 Select in scroll list (1) the operation mode „Speed control“ 14 Switch on Pulse enable and No Quickstop 15 Click on button „Start“...
  • Page 40 Commissioning procedure IEE 18 Choose in ProDrive Navigation „Configuration/Encoder/Encoder 2“. 19 In this window: Speed smoothed: approx. 10 % NOTE If the generated signal of the add-on module MOD is processed in a higher level control, please check the position values there. Stop the drive after having checked the proper functioning of the add-on module MOD: h Click on „Stop“...

  • Page 41: General Description

    ENERAL ESCRIPTION Configure IP address The IP address either can be configured via ProDrive permanently or defined via the field- bus by DHCP or BOOTP. Static IP addresses can be assigned via the ProDrive only. Via the fieldbus statical IP addresses as well as DHCP or BOOTP addresses can be as- signed.

  • Page 42: Accept The Ip Address Of Prodrive

    Configure IP address 7.1.1 Accept the IP address of ProDrive As long as from the IP address settings in ProDrive no host IP address of 0 results the IP settings in ProDrive for Modbus/TCP are accepted 1:1 Example 1: Network IP 192.168.1, host IP 21 via manually input Via the following settings the device can be configured to the IP address 192.168.1.21 Figure 19: Manual input...

  • Page 43: Setting Via The Dip Switch

    General Description Example 2: Network IP 17 via dip switch Via the following settings the device can be configured to the IP address 192.168.0.17 Figure 20: Setting via the dip switch Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 of 90...

  • Page 44: Accept Ip Setting Of Fieldbus

    Configure IP address 7.1.2 Accept IP setting of fieldbus So that the fieldbus can control the IP settings via the ProDrive settings the host IP must be 0. Then the IP settings can be made via DHCP or BOOTP. Example 3: Host IP = 0 via the dip switch All dip switches are on 0: Figure 21: Settings of the fieldbus...

  • Page 45: Modbus Function Codes

    General Description Modbus function codes The Modbus/TCP add on module supports word access (16 bits) to Modbus register, on- The following function codes are supported: Function code Meaning Read multiple register (WORD access) Read input register (WORD access) Write single register (WORD access) FC16 Write multiple register (WORD access) FC23...

  • Page 46: Process Data Mapping

    Process data (cyclic communication) 7.3.1 Process data mapping The process data mapping of the b maXX 5000 can be configured by the Modbus register 210 - 337 (actual process data mapping) and register 410 - 537 (set process data map- ping).
  • Page 47 General Description Mapping b maXX 5000 Single axis: Modbus Name Access Meaning register Actual PDO Mapping 0 Read- FB of the parameter, which is mapped on the first digit of the Write actual values. (Modbus address 2-3) Actual PDO Mapping 0 Read- PNR of the parameter, which is mapped on the first digit of the Write...
  • Page 48 Process data (cyclic communication) Modbus Name Access Meaning register Set PDO Mapping 1 Read- Axis of the parameter, which is mapped on the second digit of axis Write the set values. (Modbus address 104-105) … Set PDO Mapping 15 Read- FB of the parameter, which is mapped on the last digit of the Write set values.
  • Page 49 General Description Modbus Name Access Meaning register Set PDO Mapping 0 Read- FB of the parameter, which is mapped on the first digit of the Write set values. (Modbus address 102-103) Set PDO Mapping 0 Read- PNR of the parameter, which is mapped on the first digit of the Write set values.

  • Page 50: Cycle Time Of The Process Data

    Process data (cyclic communication) Example Two parameter should be mapped on the actual process data and a parameter should be mapped on the set process data. Actual process data (Actual PDO): PDO 0: FB = 126; PNR = 61; FBI = 0; first axis PDO 1: FB = 126;...

  • Page 51: Process Data Exchange

    General Description 7.3.3 Process data exchange The b maXX process data can be read by Modbus register 2 to 65 (actual process data) and can be wirtten by Modus register 102 to 165 (set process data). The parameters are selected depending on the process data mapping (see ZProcess data mapping–...
  • Page 52 Process data (cyclic communication) Process data b maXX 5000 Double axis: Range Modbus Name Access Meaning register Actual 2 – 3 Actual Read-only First 32 bit Actual process data object. Depending on process data PDO 0 configured mapping. 4 – 5 Actual Read-only Second 32 bit Actual process data object.

  • Page 53: Status Word And Control Word

    General Description Status word and Control word 7.4.1 Status word The system state and the error state can be requested in the status word. The status word and the actual process data can be transmitted withing the same Modbus function code because the status word is in Modbus register 0 directly previous to the actual process data.

  • Page 54: Control Word

    Status word and Control word 7.4.2 Control word The system state can be changed and the error states acknowledged via the control word. The control word and the set process data can be transmitted withing the same Modbus function code because the control word is in Modbus register 100 directly previ- ous to the set process data.

  • Page 55: Service Data (Acyclic Communication)

    General Description Service data (acyclic communication) Independent to the process data the Modbus/TCP has access to all b maXX parameters. The Modbus register 600 - 652 is used: Modbus Name Access Meaning register F: Format Read- Permissible values: 0, 1 Write DS: Data set Read-...

  • Page 56: Example Service Data Communication

    Service data (acyclic communication) The data of register 611 to max. 650 (depending on the length setting in register 610) is written to the selected parameter in case of an writing access to register 611. The b maXX firstly writes all values to the Modbus register and after that copies the values to the selected parameters in case of writing access to register 611 - 6xx with the function code "Write multiple register".

  • Page 57: States Of Communication

    General Description States of communication 7.6.1 Pre-Operational In state Pre-Operational the device can be configured and an access to the controller pa- rameters via register range 600 - 652 is possible. No parameters are mapped to the process data register. 7.6.2 Operational With the transition Pre-Operational to Operational the cyclic communication is parame-...

  • Page 58: Actual Value Watchdog

    Controller timeout 7.7.1 Actual Value Watchdog m The actual value watchdog is configured by Modbus register 203 m A value of 0 deactivates the watchdog m A value not equal 0 corresponds with the watchdog time in ms m The watchdog can be configured in state Pre-Operational only m The watchdog timer is restarted with the configured value in ms with every reading of the status word in state Operational.

  • Page 59: Project Example Schneider Electric Unity Pros

    ROJECT EXAMPLE CHNEIDER LECTRIC NITY P34 2020 ODICON The b maXX 5000 was configured to the IP address 192.168.1.20 to demonstrate the fol- lowing examples. Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 of 90...

  • Page 60: Create Projects Using The Corresponding Modbus Client

    Create projects using the corresponding Modbus client Create projects using the corresponding Modbus client Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH of 90...

  • Page 61: Add Modbus Tcp Network

    Project example SCHNEIDER ELECTRIC UNITY PRO S Add Modbus TCP Network Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 of 90...
  • Page 62 Add Modbus TCP Network The model series and the IP address configuration of the Modbus TCP Client must be set in network settings. The address of the Modbus TCP Client is set via a DHCP Server in this example.The IP address of the Modbus TCP Client is set to 192.168.1.10 by the DHCP Server.
  • Page 63 Project example SCHNEIDER ELECTRIC UNITY PRO S The provided network connection of the Ethernet interface must be assigned in the Ether- net configuration of the Modbus TCP Client. Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 of 90...
  • Page 64 Add Modbus TCP Network Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH of 90...

  • Page 65: Create Program

    Project example SCHNEIDER ELECTRIC UNITY PRO S Create program The variables used in the program must be defined. Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 of 90...
  • Page 66 Create program The use of dynamic arrays must be activated within the project settings. Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH of 90...
  • Page 67 Project example SCHNEIDER ELECTRIC UNITY PRO S Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 of 90...
  • Page 68 Create program A new program can be generated now. In this example a program with structured text (ST) is generated. A cyclic communication with 4 ms is configured on Modbus TCP Server with address 192.168.1.20. The parameters 126.1 of axis 1 and axis 2 are mapped cyclically as actual and set pro- cess data Furthermore the parameter 126.63 of axis 1 and the parameter 126.64 of axis 2 are writ- ten and read acyclically.
  • Page 69 Project example SCHNEIDER ELECTRIC UNITY PRO S Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 of 90...
  • Page 70 Create program Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH of 90...
  • Page 71 Project example SCHNEIDER ELECTRIC UNITY PRO S (*----Init variables----start*) state = 0 then addressParam := ADDM('Ethernet_1{192.168.1.20}'); accessParams[0] := 0; accessParams[1] := 0; accessParams[2] := 2; (*Modbus access timeout in 100ms -> 200ms*) accessParams[3] := 0; (*Set timings*) fieldbusCycleTime := 4000; (*4000µs*) inputWatchdogTime := 80;...
  • Page 72 Create program acyclicData[12] := 0; axis := 1; state := state + 1; (*----Init variables----end*) (*----Set b maXX to PreOp----start*) elsif state = 1 then (*Set control word to 16#3E -> go to PreOp and reset all errors*) outputData[0] := 16#3E; WRITE_VAR(addressParam, '%MW', 100, 1, outputData, accessParams);...
  • Page 73 Project example SCHNEIDER ELECTRIC UNITY PRO S WRITE_VAR (addressParam, '%MW', 410, 12, outMapping, accessParams); (*Maximal 120 WORD*) state := state + 1; elsif state = 6 then (*WRITE_VAR was finished?*) accessParams[0].0 = false then (*Was any error while WRITE_VAR?*) accessParams[1] <> 0 then (*Error happened ->...
  • Page 74 Create program := '%MW', := 100, := 62, EMIS := outputData, GEST := accessParams); state := state + 1; elsif state = 10 then (*WRITE_VAR was finished?*) accessParams[0].0 = false then (*Was any error while WRITE_VAR?*) accessParams[1] <> 0 then (*Error happened ->...
  • Page 75 Project example SCHNEIDER ELECTRIC UNITY PRO S inputData[0].2 = true then (*Output data watchdog expired -> reset the error by setting the same bit in control word*) outputData[0].2 := true; else outputData[0].2 := false; end_if; inputData[0].3 = true then (*Input data timeout in b maXX ->...
  • Page 76 Create program (*Was any error while WRITE_VAR?*) accessParams[1] <> 0 then (*Error happened -> go to error state*) state := 100; else state := state + 1; end_if; end_if; (*----Do acyclic communication write----end*) (*----Do acyclic communication read----start*) elsif state = 16 then axis = 1 then...

  • Page 77: Create User Window

    Project example SCHNEIDER ELECTRIC UNITY PRO S Create User Window Cyclic and acyclic parameters can be displayed in a user window Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 of 90...
  • Page 78 Create User Window Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH of 90...

  • Page 79: Transfer Project To Plc

    Project example SCHNEIDER ELECTRIC UNITY PRO S Transfer project to PLC The project can be transmitted to the PLC and the programm can be started then. Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 of 90...
  • Page 80 Transfer project to PLC The project can be started with the commands SPS  Connect SPS  Transmit project to PLC SPS  Start The counters of the corresponding input arrays of the user window are incremented. Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH of 90...

  • Page 81: Troubleshooting And Fault Correction

    ROUBLESHOOTING AND FAULT CORRECTION Behavior in case of malfunctions Basic information DANGER! Risk of fatal injury from electrical current! Inevitably, when operating this electrical device, certain parts of it are energized with hazardous voltage. Therefore: m Pay heed to areas on the device that could be dangerous. WARNING! Risk of injury due to improper fault correction! Therefore:...

  • Page 82: Error Detection

    Error detection Error detection The fault can be caused by mechanical or electrical malfunctions. The occurrence of an error state is signalized by the lighting up of the red LED H14 or H24 on the front side of the housing. NOTE! In case of warnings or errors without error reactions, the LEDs H14 or H24 blink „Malfunction“.

  • Page 83: Error Handling

    Troubleshooting and fault correction Error handling NOTE! The device is provided with predefined error reactions. You are able to set the error reaction of the device in „Depending on settings“ in the column „Reaction“ marked er- ror messages. An exception here are errors, which have to have an immediate pulse inhibit as a consequence.

  • Page 84: Error Messages

    Error handling 9.3.2 Error messages In the column „Reaction“ the reaction of the system to the error is shown: m „adjustable“ = the error reaction can be set via ProDrive (Window „Drive management“, toolbar button „Error reaction“). Error Error description Reaction Troubleshooting Configuration error,...

  • Page 85: Table Of Figures

    Table of Figures Table of Figures Pulse cycles, incremental encoder emulation IEE ..............Front view add-on module EIP....................Part number - front ........................Location of the type plate ......................Connection diagram incremental encoder emulation IEE ............Connection cable IEE with b maXX 5000 .................. .ProDrive Navigation ........................
  • Page 86 Table of Figures Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH of 90...

  • Page 87: Index

    Index Accidents Note Active mains rectifier unit Notice Axis unit Axis unit safety Operating personnel Operation Caution Output signals Commissioning procedure Connection diagram Parameter list Customer service Part number Personnel, qualified Danger Personnel, training Danger areas Pin assignment DC link discharge time ProDrive, Start Disposal Quit errors...
  • Page 88 Index Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH of 90...

  • Page 89: Survey Of Revisions

    Survey of Revisions Survey of Revisions Version Edition Changes 5.19015.01 14-Jan-2020 First issue Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 of 90...
  • Page 90 Notes Instruction handbook b maXX 5000 add-on module MOD Document No.: 5.19015.01 Baumüller Nürnberg GmbH of 90...
  • Page 92 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.com All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

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