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Summary of Contents for Baumuller BUG 622
- Page 1 Basic Supply Unit BUG 622, 623 Manual 5.94034.07a...
- Page 2 Titel Manual Product Basic Supply Unit BUG 622, 623 Version 5.94034.07a Copyright These operating instructions may be copied by the owner in any quantity but only for internal use. For other purposes these operating instructions and extracts thereof must not be copied or reproduced.
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Page 3: Table Of Contents
7.4 Disposal ..........................49 8 Appendix ......................51 8.1 Manufacturer´s declaration ....................51 8.2 Declaration of Conformity ..................... 52 8.3 General Conditions of Sale and Delivery ................53 8.4 Index ............................. 56 Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 4 Residual current Main conductor Protective earth PELV Protective extra-low voltage SELV Safe extra-low voltage Synchronous motor Verwaltungs-Berufsgenossenschaft (German professional trade association) Verband deutscher Elektrotechniker (German Association of electrician) DC link Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 5: Safety Notes
Serious injury and/or damage to property can result from non-compliance with these safety notes and warnings. Only qualified personnel familiar with the safety instructions, and instructions regarding assembly, maintenance and operation are to work on this unit. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 6 Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
- Page 7 Subsequent high-voltage tests must only be carried out by BAUMÜLLER NÜRNBERG GmbH. WARNING If you want to carry out high-voltage tests for complete switch cabinet installations, disconnect all cables from BAUMÜLLER units prior to the test. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
- Page 8 Safety Notes Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 9: Technical Data
ECHNICAL General The basic units BUG 622 and BUG 623 are basic supply units for the DC link supply of the power mod- ules BUS 62x. For control tasks controller modules for Baumüller power units are available. Thus the units can adapted to a wide variety of requirements. -
Page 10: Function Description
100 A (with the exception of temporary mains failure), and is bypassed once the DC link is charged. The cycle time for connect the unit in circuit again is 10 min. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 11: Block Diagram
Technical Data 2.1.2 Block diagram Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 12: Electrical Data
Dimensions (BxHxD) 99 x 360 x 280 mm 132 x 360 x 280 mm Weight 12 kg 16 kg 1. Voltage difference between phases must no exceed +/- 1 %. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 13 Technical Data 2. Mains supply voltage ≠ 400 V , see characteristic curve 1, 2, 3 and 4 Characteristic curve 1: Load curve BUG 622 at T = 25 °C Characteristic curve 2: Power-/Voltage curve BUG 622 at T = 25 °C Characteristic curve 3: Load curve BUG 623 at T = 25 °C...
- Page 14 The power of the external ballast resistances is to be dimensioned on the machine. 6. Installation height > 1000 m see characteristic curve 6. Characteristic curve 6: Load Values in relation to the installation height Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 15: Type Code
Technical Data Type code Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 16 Technical Data Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 17: Transport, Removal Of Packaging
If you detect a transport damage on the unit, it must not be connected unless an appropriate voltage test has been carried out. Ignoring this information can result in death, severe personal injury or considerable damage to material assets. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 18 Transport, Removal of Packaging Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 19: Assembly
Pollution degree 3 and 4 according to EN 50178/VDE0160/4.98 Section. 5.2.15.2 must be avoided. The units are suitable for the installation in closed operating rooms (VDE 0558 Part 1a, Section 5.4.3.2.1 and 5.4.3.2.2. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 20: Dimensions
Assembly Dimensions Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 21: Assembly Notes
Coolant temperature 50 mm under the units, up to 40 °C. With higher temperatures (up to max. 55 °C), power output of the units must be reduced by 3% per °C. Do not locate any additional sources of heat above or below the units. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 22: Attachment
The unit is then held fast between the mounting backplate and the back wall. 3. To dismount the unit, press the plate spring in direction back wall and lift out upwards. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH... -
Page 23: Installation
Special care is needed when touching the drive shaft, directly or indirectly (by hand). This should only be done in a voltage free state and whilst the drive is stationary. Safety equipment must under no circumstances be shut down. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 24: Applicable Standards
5.2.9.1 complies at least to a basic insulation. This also applies to the insulation between the individual circuits. The control connections of the power units are safely separated from the mains and are designed for the connection of PELV/SELV circuits. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 25 Insulating material IIIa for creepage distances acc. to EN 50178/VDE0160,/4.98, Section 5.2.17. The power units of the series BUG 62x are not short circuit proof according to EN 50178/ VDE 0160/4.98, section 6.3.4. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 26: Emc Notes
The information on the next pages is intended to allow the user to configure his plant according to the latest knowledge in the field of EMC and to comply with legal regulations. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH... - Page 27 (this you may presume when all project planning notes given in this chapter are observed) the control leads may be mounted unshielded. Also observe the items in Chapter ”Screening”. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
- Page 28 20 cm away from the converter and its cabling. Avoid reserve loops on long cables. The grounding of reserve wires in cables is mandatory (additional screening, avoidance of capaci- tively coupled, hazardous contact voltages). Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
- Page 29 The distance of the last screen contact point to the exit of the cabinet must be as short as possible. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH...
- Page 30 The screen braid must have a coverage of at least 85%. The following cables have a particularly high interference potential: Motor cable Cable to external regenerative resistors Cable between mains filter and converter Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
- Page 31 Installation Proposal for the screen connection: Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
- Page 32 ∅ (mm) Item no. 2 x 2 - 6 mm 226752 3 - 8 mm 226741 4 - 13,5 mm 226745 10 - 20 mm 226749 larger diameters on request Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
- Page 33 Due to the principle of operation, stray capacitances in the filter, power stage, motor cable and motor winding cause leakage currents of 100 mA and higher. This means that converters with current-operated e.l.c.b. can be incompatible! Observe the safety information in EN 50178/VDE 0160/4.98 Section 5.2.11.2. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 34: Terminal Diagram
Installation Terminal diagram Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 35 ZK+, ZK- DC link connection of further power modules BUS 62x, up to a total power rating of 18 kW (BUG 622), or 36 kW (BUG 623). If UL508C has to be observed: Nominal tightening torque of the terminal screws: 4 Nm resp. 35,4 pound-inches.
- Page 36 The 24 V power supply is connected to the power modules BUS 62x, thus the current input rises. At continuous operation below 24 V the cooling power of the internal ventilator is reduced. Power reduction of supply unit on request. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 37: Connector Pin Assignment
Longer connections as by the supplied connections are not permitted, as this may cause damage to the equipment. M 6 terminals If UL508C has to be observed: Nominal tightening torque of the terminal screws: 4 Nm resp. 35,4 pound-inches. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 38 Installation Ba+, Ba- Ballast resistance terminal on a basic supply unit BUG 622, 623 with "external ballast". M 6 terminals If UL508C has to be observed: Use 60°C / 75° C copper conductors only (UL508C, Nov 27, 1996, Tab. 39.2).
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Page 39: Control Terminals
Recommended connection lead length 44 mm: WARNING A maximum current greater than 10 A per single terminal may cause damage to the equipment. If higher currents are needed do build a multiple feeder system. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 40: Accessories
100 A / 1000 V Part no. 19008531 19008526 Size according DIN 43620 mains fuses 35 A medium time-lag only with reduced cross section on requirement available: EMC Filter shielded cables shield clamps Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 41: Commissioning
When an error occurs, the drive is de-energised and the motor coasts to stop. This fact must be taken into account particularly for hoist and lifting drives. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 42 On dismantling safety equipment during commissioning, repair and maintenance, the machine is to be shut down exactly according to instructions. After completion of commissioning, repair and mainte- nance work the safety equipment is to be reinstalled and checked immediately. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 43: Operation
If the message "mains failure" is active and only +24 V low voltage supply is applied the message is not saved. The message is saved only when the main supply has been applied. Setting the basic supply unit BUG 622, 623 is not necessary. Mains failure... -
Page 44: Messages And Warnings
Thus the machine can be set to a defined operating mode, in the event of error, before the unit prevents "ready for use" and shuts itself down. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 45 Error saving can be cancelled by continual operation of the reset input if an automatic start, e.g. after mains failure, is to occur. WARNING Protection is to be provided at the machine-side. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 46: Flow Chart
Commissioning Flow chart Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 47: Maintenance
Failure to do this may result in the owner being faced with consequences relating to liability. Maintenance information The supplied power unit is free of maintenance. Prohibition of unauthorised modifications For safety reasons, you must not modify or add components on/to the drive. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 48: Environmental Conditions
From six months storage period on, the capacitors are destroyed during commissioning, if they are not reformed beforehand. Reform the capacitors by supplying the device ready-for use for at least 48 hours with supply voltage, but no impulse enable. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 49: Disposal
The units and modules must be recycled at the end of their service life. If recycling is not possible dispose the units and modules according to the national regulations and the regional and local ordinances. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 50 Maintenance Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 51: Appendix
EC-machine guideline 89/392/EWG, appendix II B. Bezeichnung der Maschinenkomponente: Typenbezeichnung: Specification of the machine component: Type: Grund-Einspeise-Einheit BUG 622, 623 BUG 62.. - .. Nürnberg, 28.12.2004 Hersteller-Unterschrift: Signature of the Manufacturer: Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... -
Page 52: Declaration Of Conformity
Typenbezeichnung: Specification of the machine component: Type: Basic Supply Unit BUG 622, 623 BUG 62.. - ../ .. - .. - . - . - ... Die Übereinstimmung des bezeichneten Produkts mit den Vorschriften der Richtlinie wird nachgewie- sen durch die Einhaltung folgender Normen: Conformity of the significated product with the guidelines will be proved by following rules: EN 50178: 1994 (VDE 0160/11.94) -
Page 53: General Conditions Of Sale And Delivery
In the event of an established material defect or processes, problems in procuring materials, official performance defect, Baumüller can eliminate the defect or directives also apply as force majeure, irrespective of supply a replacement. The purchaser can demand Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 54 Baumüller exclusively Baumüller shall accept the assignment. In the event that against a separate remuneration which has to be agreed the reserved goods are bundled or sold with other items Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
- Page 55 Trial runs on systems not supplied by Baumüller shall not and the orderly performance of the contract as having be carried out by the installation personnel. Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a...
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Page 56: Index
Grounding Input rectifier Installation Installation height Leakage currents Leitungsschutzsicherung Low voltage supply Mains failure Maintenance Maintenance information Messages Pollution degree Power loss Power reduction Recommissioning Removal of packaging Safety notes Basic Supply Unit BUG 622, 623 Baumüller Nürnberg GmbH 5.94034.07a... - Page 58 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.
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