Related Manuals for Baumuller b maXX 3000
Summary of Contents for Baumuller b maXX 3000
- Page 1 Instruction handbook English Language Document No. 5.12068.01 Part No. 450469 Status 27-May-2014 Control Panel b maXX 3000 b maXX 5000 Read the Manual before starting any work! 5.12068.01...
- Page 2 Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any other purposes. The use and disclosure of information contained in this Instruction handbook are not permit- ted.
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Page 3: Table Of Contents
Table of contents General ..............Information on this Instruction handbook . - Page 4 Table of contents Operation..............29 Safety notes .
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Page 5: General
ENERAL Information on this Instruction handbook This Instruction handbook provides important information on handling the device. A pre- requisite for safe work is compliance with all specified safety notes and procedural in- structions. Additionally, the valid accident prevention regulations and general safety regulations ap- plicable to the scope of application the device must be complied with. -
Page 6: Key To Symbols
Key to symbols Key to symbols Warning notes Warning notes are identified by symbols in this Instruction handbook. The notes are in- troduced by signal words that express the extent of the danger. It is imperative that these notes be complied with and are conscientiously regarded in or- der to prevent accidents, personal injury and material damage. -
Page 7: Limitation Of Liability
General Limitation of liability All specifications and notes in this Instruction handbook were compiled taking into ac- count the applicable standards and regulations, the state of the art and our knowledge and experience of many years. The manufacturer assumes no liability for damages due to: m noncompliance with the Instruction handbook m usage for other than the intended purpose m usage by untrained personnel... -
Page 8: Spare Parts
Spare parts Spare parts WARNING! False or flawed spare parts can lead to damage, malfunction or complete fail- ure, thus endangering safety. Therefore: m Only use original spare parts of the manufacturer. Procure spare parts through an authorized dealer or directly from the manufacturer. Disposal Insofar as no take-back or disposal agreement has been made, please disassemble units correctly and properly recycle the constituent parts. -
Page 9: Safety
AFETY This section provides an overview of all of the important safety aspects for optimum pro- tection of personnel as well as for the safe and problem-free operation. Contents of the instruction handbook Each person who is tasked with performing work on or with the device must have read and understood the instruction handbook before working with the device. -
Page 10: Responsibility Of The Operating Company
Responsibility of the operating company WARNING! Danger arising from usage for an unintended purpose! Any usage that goes beyond the intended purpose and/or any non-compliant use of the device can lead to dangerous situations. Therefore: m Only use the device compliant with its intended purpose. m Observe all specifications of this Instruction handbook. -
Page 11: Training Of The Personnel
Safety Training of the personnel WARNING! Risk of injury due to insufficient qualifications! Improper handling can lead to significant personal injury and material damage. Therefore: m Certain activities can only be performed by the persons stated in the respective chapters of this Instruction handbook. In this Instruction handbook, the following qualifications are stipulated for various areas of activity: m Operating personnel... -
Page 12: Special Hazards
Special hazards Special hazards In the following section, the remaining marginal risks will be stated that have been iden- tified as a result of the hazard analysis. Observe the safety notes listed here and the warning notes in the further chapters of this manual to reduce health risks and dangerous situations. -
Page 13: Fire Fighting
Safety Moving compo- nents WARNING! Risk of injury from moving components! Rotating components and/or components moving linearly can result in severe injury. Therefore: m Do not touch moving components during operation. m Do not open any covering during operation. m The amount of residual mechanical energy depends on the application. Powered components still turn/move for a certain length of time even after the power supply has been switched off. -
Page 14: Behavior In Hazardous Situations Or At Accidents
2.10 Behavior in hazardous situations or at accidents 2.10 Behavior in hazardous situations or at accidents m Always be prepared for accidents or fire! Preventive mea- sures m Keep first-aid equipment (e.g. first-aid kits, blankets, etc.) and fire extinguishers readily accessible. -
Page 15: Technical Data
ECHNICAL Dimensions NOTE! All dimensions in mm. Figure 1: Dimensions Control Panel BM3000/BM5000 Instruction handbook Control Panel BM3000/BM5000 Document No. 5.12068.01 of 68... -
Page 16: Weight
Weight Weight Weight 25 g Operating conditions 3.3.1 Required environmental conditions Transportation temperature range - 25 °C to + 70 °C Transportation climate classification 2 K 3 EN 60721-3-2 Storage temperature range - 25 °C to + 70 °C Storage climate classification 1 K 4 EN 60721-3-1 Operation temperature range... -
Page 17: Design And Function
ESIGN AND UNCTION In this chapter the basic design of the device Control Panel BM3000/BM5000 is de- scribed and the type code on the devices is explained. Construction Figure 2: Control Panel The Control Panel is used to parameter display, parameter setting and control of Baumüller drives BM3000/BM5000. - Page 18 Construction Following types are supported: n b maXX 3200/3300 series n b maXX 5000 series from firmware version 01.05. Available language n English n German and other languages in preparation Configuration n Scaling n Predefined parameter list n Parameter list for drive status n Start screen n Management of up to 3 parameter sets n Selection of type of decimal point...
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Page 19: Identification Of The Device
Design and Function Identification of the device Type plate The type code can be found on the type plate. Article number Serial number starting with year 2DataMatrix of production contains device information, 12 = 2012 e.g. type, serial number and article number Figure 3: Type plate... -
Page 20: Type Code
Identification of the device 4.2.1 Type code The type code has following format: BM5-O-HMI-000-000-000. The type code is explained in the following table. BM5-O-HMI-XXX-XXX-XXX Device generation BM5-O-HMI-XXX-XXX-XXX Module type option module BM5-O-HMI-XXX-XXX-XXX Module name HMI: Control Panel BM5-O-HMI-XXX-XXX-XXX Module version BM5-O-HMI-XXX-XXX-XXX Hardware type BM5-O-HMI-XXX--XXX-XXX... -
Page 21: Display And Operation Elements
Design and Function Display and operation elements 4.3.1 The LCD is divided into 3 sections: Status bar (1 line) Menu content (max. 3 lines) Menu content Menu content Assignment of keys (1 line) Instruction handbook Control Panel BM3000/BM5000 Document No. 5.12068.01 of 68... - Page 22 Display and operation elements Status bar The first line is the status bar. 1.1.1 Menu level Display drive status Axis No. A1 if using double axis devices A1 or A2 corresponds with controller 7-segment display when using double axis devices (e.g. BM5323) two characters, otherwise one controller operation state or error code display...
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Page 23: Display Key Assignment
Design and Function ZFunc- Display The bottom line shows the assignment of the 4 soft function keys to T4, refer to key assignment tion keys– on page 24. Example for assignment of function keys always ESC to leave the menu NEXT not assigned PREV... -
Page 24: Function Keys
Display and operation elements 4.3.2 Function keys The Control Panel provides 4 function keys to T4), assigned depending on the active menu. Icon of the function key << >> ΟΚ ↑ Figure 7: Function key assignment Icon Abbrevia- Meaning tion of the function key ↑... -
Page 25: Transport And Packaging
RANSPORT AND ACKAGING What to observe when transporting For initial transport of a device, it is packed at the manufacturer's plant. If the device must be transported, ensure that the following conditions are met throughout the entire trans- port: m Climate class 2 K 3 as per EN 60721-3-2 m Temperature range - 30 °C up to + 70 °C m Vibration, shock, continuous shock class 2 M 1 as per EN 60721-3-2 Transport inspection... -
Page 26: Unpacking
Unpacking Unpacking If no transport damage is visible: h Open the packaging of the device. h Verify the delivery scope based on the delivery note. File a claim with the responsible Baumüller representative if the delivery is incomplete. NOTE! Claim each individual deficiency as soon as it has been detected. Damage claims can only be validly asserted within the claim registration period. -
Page 27: Mounting And Installation
OUNTING AND NSTALLATION The device is intended for mounting it on a b maXX 5000/3000. NOTICE! Danger due to electrostatic discharge. ESD sensitive connecting plug Instruction handbook Control Panel BM3000/BM5000 Document No. 5.12068.01 of 68... -
Page 28: Mounting Instruction
Mounting instruction Mounting instruction h Plugging of the Control Panel h Tightening of the 2 disappearing screws (max. torque: Nm) NOTE! The display can be hot plugged, that means it can be plugged and unplugged while the device is energized. Figure 8: Mounting example b maXX BM3000 Instruction handbook Control Panel BM3000/BM5000... -
Page 29: Operation
PERATION Safety notes Basic information WARNING! Risk of injury due to improper operation! Improper operation can lead to severe personal injury or material damage. Therefore: m Perform all operational steps according to the details of this Instruction handbook. m Before beginning work, ensure that all coverings and protective devices are in- stalled and are functioning properly. -
Page 30: Start
Start Start Following screen appears immediately after controller switch-on or when plugging a Con- trol Panel on a switched-on controller. BAUMÜLLER b maxx Control Panel Shortly after the reading process of the XML file is displayed BAUMÜLLER b maxx Control Panel XML Reading...93% The reading process is only finished without errors if the following message is displayed: BAUMÜLLER... -
Page 31: Menu Levels
Operation Menu levels The Control Panel provides different functions for display and modification of parame- ters, for storing/management of complete data sets and for error diagnosis. Menu overview Level 1 Level 2 Level 3 Level 4 Level 5 Parameter Axis Select (nur bei Doppelachsen) Direct Parameter Selection 1.1.1... -
Page 32: Basic Menus
Basic menus Level 1 Level 2 Level 3 Level 4 Level 5 Info Firmware Versions 4.1.1 Parameter ID 1 Info Parameter Controller ID 1 ... 14 4.1.14 Parameter ID 14 Terminal Info 4.2.1 Terminal Info 1 Info Parameter Terminal ID 1 ... 3 CLR Reset Control Panel 4.2.3 Terminal Info 3... -
Page 33: Parameter
Operation 7.4.1 Parameter Axis Select Axis 1 e.g. Axis 2 Axis 1 Double axis << >> ΟΚ ↑ 1.1.1 P 001.001.0.0 Parameter Parameter Set System 1 Configuration System clock << >> << >> ΟΚ ΟΚ ↑ Single axis 7.4.1.1 Direct parameter selection This menus enables the direct input of a parameter ID in order to display or change the value. - Page 34 Basic menus Overview of the important function blocks (depending on the controller type) FB-Nr. Name FB-Nr. Name System control 1 Application parameters System control 2 Notch position Diagnosis Motor temperature Encoder monitoring Power unit identification Controller Power unit Motor management Field bus Current controller Set value generator...
- Page 35 Operation Data set For further information see parameter handbook BM3000 or BM5000. m Only available at data set parameters (data set 1 to 7 can be changed) m Data set 0 is the active data set the value of the active data set (e. g. data set 4) is displayed m Only created data sets are displayed m Example: P 018.014.0.0...
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Page 36: Display Parameter Value
Basic menus 7.4.1.2 Display parameter value 1.1.1 1.1.1 P 018.029.0.0 Integral term speed controll Integral term speed controll T3+T4 ENTER Integral term speed P 018.029.0.0 P 018.029.0.0 controller 123.456789 degrees/s² 23.456789 degrees/s² long change << >> ΟΚ ↑ ↑ keystroke axis ↑... -
Page 37: Edit Parameter Value
Operation 7.4.1.3 Edit parameter value This menu is available, if n the previous selected parameter is not read-only and n the user has set writing access in configuration menu (see ZWrite-protection– on page 45). 1.1.1 1.1.1 1.1.1 Speed sdditional value controll Speed sdditional value controll P 018.068.0.0 P 018.068.0.0... -
Page 38: Parameter Set Management
Basic menus 7.4.2 Parameter set management This menu enables the Control Panel to save to or load from the controller up to 3 pa- rameter sets. Each parameter set can be consist of up to 7 (selectable) data sets (config- urations of the drive). - Page 39 Operation The number of the first free data set storage No. is displayed after the dialog is opened. 1 is displayed, if all 3 storage areas are used. The display shows either [empty], if there is no parameter set stored in the storage area, or [used].
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Page 40: Transmit Parameter Set To The Controller
Basic menus 7.4.2.2 Transmit parameter set to the controller This dialog enables the transmission of a Control Panel data set (previously loaded) to the controller. Only parameter set numbers, containing a parameter set, can be selected. The transmitted parameter set is stored in the flash memory of the controller, always. The NEXT key (T2) selects the next valid parameter set No. - Page 41 Operation Following options can be selected with key („F“ or „F+R“) : The parameter is only saved in the flash memory of the controller The parameter set is saved in the flash memory of the controller at first. Then the param- eter set is loaded automatically in the RAM of the controller.
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Page 42: Configuration
Basic menus 7.4.3 Configuration The menu configuration consists of following sub-menus: n Scaling n Language n Decimal point n Protection n Start screen n Drive status n Predefined parameter list The active configuration is shown by a set checkmark ( ). Another option (selected with is ticked by the OK key (T4). - Page 43 Operation Position h Select with << (T2) and >> (T3), with OK (T4) 3.1.1.1 Position Following choices are possible n Increments Inc (hex) n Increments (hex) Inc (hex) n Milimeters << >> ΟΚ ↑ n User units User Units Angle h Select with <<...
- Page 44 Basic menus Speed h Select with << (T2) and >> (T3), with OK (T4) 3.1.4.1 Speed Following choices are possible n % of n n Revolutions/min n Increments/ms Inc/ms << >> ΟΚ ↑ n Degree/s Degree/s n m/s Revolutions h Select with << (T2) and >> (T3), with OK (T4) 3.1.5.1 Revolutions...
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Page 45: Decimal Point
Operation Jerk h Select with << (T2) and >> (T3), with OK (T4) 3.1.7.1 Jerk Following choices are possible Inc/ms³ n Inc/ms³ Inc/ms³ m/ms³ n m/s³ m/s³ << >> ΟΚ ↑ 7.4.3.2 Decimal point Either „ . “ or „ , “ can be selected for decimal separator. h Select with <<... -
Page 46: Start Screen
Basic menus 7.4.3.4 Start screen This sub-menu sets the screen displayed after switching on the Control Panel. h Select with << (T2) and >> (T3), with OK (T4) 3.5.1 Start Screen Following choices are possible n Predefined Parameter List Predefined Parameter List n Load From Controller Load From Controller n Save To Controller... - Page 47 Operation h The check box activates or deactivates a parameter. 3.6.1.1 3.6.1.1 Drive manager Drive manager Control word 1 Control word 1 ⌧ Id 1: P108.001.0.0 Id 1: P108.001.0.0 ΟΚ ΟΚ ↑ ↑ longer > 1 s ENTER next ID 3.6.1.2 Drive manager Status word 1...
- Page 48 Basic menus h Another parameter can be selected by editing. If instance and data set No. exist, setting is possible similarly. 3.6.1.1 3.6.1.1 3.6.1.1 Drive manager Drive manager Drive manager Control word 1 Control word 1 Control word 1 ⌧ Id 1: P108.001.0.0 ⌧...
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Page 49: Predefined Parameter List
Operation 7.4.3.6 Predefined parameter list 20 parameters can be set in this sub-menu. This parameters can be displayed and/or ed- ited in dialog „Predefined Parameter List“. It is possible to set a list of parameters, displayed or changed frequently. This parameter list is displayed immediately after switch-on the controller or plugging the Control Panel to a switched-on controller, if the Predefined Parameter List is selected ZStart screen–... - Page 50 Basic menus h Another parameter can be selected by editing. If instance and data set No. exist, setting is possible similarly. 3.7.1.1 3.7.1.1 3.7.1.1 Controller Controller Controller Speed actual value Speed actual value Speed actual value Id 1: P018.022.0.0 Id 1: P018.022.0.0 ⌧...
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Page 51: Info
Operation 7.4.4 Info This dialog displays information relating to software/hardware status of controller and Control Panel. The Control Panel can be reset to delivery status, additionally. >> Info Parameter >> Info >> Firmware Versions Parameter Set Predefined Parameter List Info Drive Status Terminal Info Configuration... -
Page 52: Control Panel Info
Basic menus 7.4.4.2 Control panel info h Select with << (T2) and >> (T3) 4.2.1 Following information is displayed n Firmware revision Terminal Info n Hardware revision HWRev Firmware: D01.04.00 n Free Flash HWRev: 1 << >> ↑ 7.4.4.3 Reset Control Panel The Control Panel can be reset to delivery state in sub-menu „Terminal Info“. -
Page 53: Predefined Parameter List
Operation 7.4.5 Predefined parameter list This dialog displays the list of parameters set in „configuration / predefined parameter list“ ZPredefined parameter list– (see on page 49). Parameter << Predefined Parameter List Control word 1 << Parameter Set Drive Status P108.001.0.0 Configuration Parameter 0x0000... -
Page 54: Drive Status
Basic menus 7.4.6 Drive status This dialog displays all parameters relevant for drive status and complies with the drive manager page of ProDrive. ZDrive status– The parameters, displayed in this list can be configured as well (see page 46). The first displayed parameter cannot be configured, always parameter Error in- formation P100.003 is displayed. - Page 55 Operation Error message generated Drive Status Error information Only if error messages are generated P100.003 Parameter Parameter Set Err 0: 709 << >> << >> ΟΚ ↑ R.Err >> Error information P100.003 Err 1: 204 << >> R.Err ↑ Control word 1 P108.001 etc.
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Page 56: Reset Error Messages
Basic menus 7.4.6.1 Reset error messages h R.Err (T4) resets all error messages. Parameter Drive Status Error information << Parameter Set Parameter P100.003 Parameter Set Configuration Err 0: 204 << >> ΟΚ << >> ΟΚ << >> ↑ R.Err Error codes and further information for resetting, see instruction handbooks or parameter handbooks. -
Page 57: Quick Guide
Operation Quick guide The most important operations are summarized below. Start menu is always the basic menu. Go back to the basic menu by pressing the ESC key ( T1) several times. 1 Transmit a parameter set from the controller to the Control Panel h Basic menu „Parameter Set“... - Page 58 Quick guide 6 Read parameter value h Basic menu „Parameter“ h Select axis, only double axis device „Axis Select“ h Sub-menu „Direct Parameter Selection“ h Set parameter function block (select with << or >> T3) n Continue with OK (T4) h Set parameter No.
- Page 59 Operation 8 Start drive h Basic menu „Drive Status“ h Possibly generated errors are reset with R.Err (T4) ESC (T1) h Select P 108.001 Control Word 1 (multiple keystroke >> T3) h EDIT (T4) h Set cursor to right character (multiple keystroke OK T4) h Set value 6 (multiple keystroke >>...
- Page 60 Quick guide Instruction handbook Control Panel BM3000/BM5000 Document No. 5.12068.01 Baumüller Nürnberg GmbH of 68...
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Page 61: Troubleshooting
ROUBLESHOOTING Controller error messages Error detection The lightning-up of the red LED on the controller front signals an error state of the con- troller (refer to error detection in the operation handbooks BM3000 or BM5000). The Control Panel covers this LED. An error state is displayed by an F and the following error code in the status bar of the Control Panel. -
Page 62: Faults Control Panel
Faults Control Panel Faults Control Panel Error Control Panel does not respond Troubleshooting Restart the Control Panel h Unplug the Control Panel from the controller, wait a moment and than plug-on the Control Panel again h Please contact Baumüller Nürnberg GmbH, if the error still remains. Instruction handbook Control Panel BM3000/BM5000 Document No. -
Page 63: Table Of Figures
Table of Figures Table of Figures Dimensions Control Panel BM3000/BM5000................Control Panel ..........................Type plate ..........................Status bar........................... Display key assignment ......................Main screen..........................Function key assignment ......................Mounting example b maXX BM3000..................Basic menu ..........................Instruction handbook Control Panel BM3000/BM5000 Document No. - Page 64 Table of Figures Instruction handbook Control Panel BM3000/BM5000 Document No. 5.12068.01 Baumüller Nürnberg GmbH of 68...
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Page 65: Index
Index Accidents Limitation of liability Basic menu Main screen Menu levels Caution Menu overview Configuration Modifications Customer service Mounting Moving components, danger from Danger DC link discharge time Note Decimal point Notice Disposal Documents, associated Drive status 46, 54 Operating conditions Operating instructions, contents Operating personnel Edit rules... - Page 66 Index Safety equipment Scaling Spare parts Start Start screen Status bar Technical data Temperature range Transport inspection Type Type code Unpacking Usage, compliant with intended purpose 9 Warning Warning notes Weight Write-protection Instruction handbook Control Panel BM3000/BM5000 Document No. 5.12068.01 Baumüller Nürnberg GmbH of 68...
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Page 67: Overview Of Revisions
Overview of Revisions Overview of Revisions Version Status Changes 5.12068.01 27-May-2014 Creation Instruction handbook Control Panel BM3000/BM5000 Document No. 5.12068.01 of 68... - Page 68 Notes: Instruction handbook Control Panel BM3000/BM5000 Document No. 5.12068.01 Baumüller Nürnberg GmbH of 68...
- Page 70 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.
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