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Thermo Scientific FISHER HAMILTON MAX/WALL Installation Manual

Technical wall system
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Summary of Contents for Thermo Scientific FISHER HAMILTON MAX/WALL

  • Page 2 MAX/Wall Technical Wall System ® Component Identification Ceiling Channel Corner Reinforcement Channel (for attachment to suspended Riser Plug ceiling) Select 24" or 48" Ceiling Facing Insert Options: Glazed Steel Extension: Fabric 7'-9" to 9'-3" Open (Ceiling Trim Kit) 8'-9" to 10'-3" Upper Facing Insert Options: Glazed...

  • Page 3: Table Of Contents

    MAX/Wall Technical Wall System ® Table of Contents Component Identification ........4 Section 1 –...

  • Page 4: Component Identification

    MAX/Wall Technical Wall System ® Section 1 – Introduction Preparation for Installation Tools Required: 3/8" Drive socket set, including the following: 1. Select a staging area as close to the installation Extension (2" or 3") as possible. If more than one floor is involved, Universal joint provide a staging area for each floor.

  • Page 5: Material Handling

    MAX/Wall Technical Wall System ® Section 1 – Introduction Material Handling Flat Carpet-Covered Dolly This dolly is used to transport island cores laying on their 12” narrow side, which gives maximum support, and enables the material handler to access most doors. It can also be used to move cartoned Flat Carpet-Covered Dolly materials.
  • Page 6 MAX/Wall Technical Wall System ® Assembly Guidelines Support Restrictions 1. The length of straight unsupported run of wall frames should not exceed 8-feet between end supports, with a maximum of three wall frames per run. 2. The maximum width of a wall frame which provides support at only one end is 30".
  • Page 7 MAX/Wall Technical Wall System ® Assembly Guidelines Support Restrictions (Cont.) 3. End supports are defined as any of the following items which add stability to a single run of wall frames: structural table, 24" or 30" wide wall frames, or support leg. See Figures 1-5, 1-6 and 1-7.

  • Page 8: Assembly Guidelines

    MAX/Wall Technical Wall System ® Assembly Guidelines Support Restrictions (Cont.) 6. A single cantilevered work surface attached to a 7. When two cantilevered work surfaces are next to wall frame must be supported as shown in Figure each other but at different heights, the higher of 1-8.
  • Page 9 MAX/Wall Technical Wall System ® Assembly Guidelines Support Restrictions (Cont.) 10. Front corner supports are used to help support cantilevered work surfaces and to stabilize wall frame used at the end of a run. They can only be used when the work surface is equal to or deep- er than the width of the wall panel.
  • Page 10 MAX/Wall Technical Wall System ® Assembly Guidelines Support Restrictions (Cont.) 11. The addition of a second 24" or 30" wide wall frame to an existing end panel is permissible only when the first end panel is attached to the work surface with a front corner support. See Figure 1-12.

  • Page 11: Section 2 - Receiving Procedures

    MAX/Wall Technical Wall System ® Section 2 – Receiving Procedures Receiving and Identifying Fisher Hamilton Product Checking Uncrated Shipments Receiving your order involves using proper receiving procedures to ensure that you have accepted the cor- 1. A check sheet will be furnished for check-off rect quantity and that the product received has been purposes.

  • Page 12: Receiving And Identifying Fisher Hamilton Product

    MAX/Wall Technical Wall System ® Section 2 – Receiving Procedures Receiving and Identifying Fisher Hamilton Product 5C-024-8 November 24 2003 CHECK SHEET FOR UNLOADING OF FURNITURE VANS # of Pcs: Fisher Hamilton Order No.: Date: ________________________________________ ____________________ ___________________ _____________________ Carrier: Trailer No.: Tag Color: ______________________...
  • Page 13 MAX/Wall Technical Wall System ® Section 2 – Receiving Procedures Receiving and Identifying Fisher Hamilton Product WSH270 FISHER HAMILTON SCIENTIFIC INC. FOR: BUCKNELL UNIV SHIP: 7/08/91 TRUCK: X8202 PACKING LIST CHECK OFF SHEET ORDER: 156281 PAGE 6 GROUP ROOM ITEM PRODUCT DESCRIPTION SKID/CARTON...

  • Page 14: Receiving/Damage

    MAX/Wall Technical Wall System ® Section 2 – Receiving Procedures Receiving/Damage At Time of Delivery When Carrier Makes Inspection of 1. Verify Count – Make sure you are receiving as Damaged Items many cartons as are listed on the delivery receipt. 1.

  • Page 15: Unloading

    MAX/Wall Technical Wall System ® Section 2 – Receiving Procedures Unloading Shipping rates provide for delivery to a dock, pier, platform, or area adjacent to the tailgate of the truck. The driver is to unload the vehicle unless the items are too large or too heavy for one person to handle.

  • Page 16: Section 3 - Installing Wall Frames

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames Overview of Anchoring the Walls to the Ceiling 1. Determine where the wall frames will be located Ceiling on the floor. Mark the center lines of the assem- Reinforcement Channels blies.

  • Page 17: Overview Of Anchoring The Walls To The Ceiling

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames Overview of Anchoring the Overview of Anchoring Walls to the Ceiling (Cont.) Cabinet Supported Walls 4. Install ceiling extensions into the top of the frame 1. Determine the location of the wall frames on the risers.

  • Page 18: Overview Of Constructing Free-Standing Units

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames Overview of Construction Free-Standing Units 1. Determine the location of wall frames on the floor and mark the centerline of the assemblies. 2. Anchor the wall frames to the floor and to each other as instructed in this manual.

  • Page 19: Anchoring Wall Frames To Floor

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames Anchoring MAX/Wall Frames to Floor Tools Required: 1/2" Drill motor (hammer drill preferred) 1/2" Masonry drill bit Socket set with 9/16" socket 9/16" combination wrench Hammer Facing insert removal tool Hardware Included: Bag No.
  • Page 20 MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames Anchoring MAX/Wall Frames to Floor (Cont.) 2. Using the floor clamp as a template, drill two (2) 1/2" diameter holes in the floor through the holes in the clamp. The holes must be at least 3-1/4" deep into the floor (not including the clamp).

  • Page 21: End Closure Panels

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames End Closure Panels 3/8 Nut Tools Required: 3/8" Washer 9/16" wrench or socket 3/8" Washer Jigsaw with metal cutting blade 3/8-16 x 2-1/2" Hardware Included: HHCS Bag No. 831976, consisting of: HHCS, 3/8-16 x 2-1/2"...

  • Page 22: Joining Wall Frames

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames End Closure Panels (Cont.) 4. To attach ceiling end panel, trim panel to fit between top of wall and ceiling. Align panel with lower end closure panel. Fasten to ceiling extension with four 10 x 5/8"...

  • Page 23: Base Molding

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames Base Molding Tools Required: 9/16" Wrench 1/2 Wrench Procedure: Refer to Figure 3-13: Base Molding Floor Clamp Floor Angle Figure 3-13 Base Molding 1. Loosen the anchor bolts on the floor clamps. Note: On new installations, locate the floor clamp, drill a hole for the anchor and insert the anchor.

  • Page 24: Corner Filler - Two-Way

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames Corner Filler – Two-Way Tools Required: 9/16" Wrench Hardware Included: HHCS, 3/8-16 x 2-1/2" Grade 5 Nuts, 3/8-16 Washers Procedure: Refer to Figure 3-14: Wall Frame Bracket 3/8" Nut 3/8"...
  • Page 25 MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames Corner Filler – Two-Way (Cont.) Refer to Figure 3-15: 6. Position the filler panel so the tabs on the back side of the filler panel are over the slots in the brackets. Slide the filler panel down to insert the tabs into the slots.

  • Page 26: Corner Filler - Three- And Four-Way Connector/Fillers

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames Corner Filler – Three- and Four-Way Connector/Fillers Procedure: Tools Required: Refer to Figure 3-16: 9/16" Wrench 1. Loosely assemble the brackets to one of the wall Hardware Included – Three-Way: frame uprights using the appropriate length of HHCS, 3/8-16 x 2-1/2"...
  • Page 27 MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames Corner Filler – Four-Way Connector/Fillers 5. Adjust the levelers on the wall frames to the cor- rect height. 4-Way Corner Bracket (Hole provided for optional power pole) 4-Way Corner Bracket 3/8"...

  • Page 28: Service Chase

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames 3.10 Service Chase Tools Required: Phillips screwdriver 3/8" Wrench Electric drill and 5/32" bit Jigsaw with metal cutting blade No. 10 x 5/8" Sheet Metal Screws Hardware Included: No. 10 x 5/8" PPHSMS End Panel Procedure: 1.

  • Page 29: Door Frame

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames 3.11 Door Frame Tools Required: Phillips screwdriver 3/8" Wrench Paraffin or Silicone spray Hardware Included: 3/8"-16 x 2-1/2" HHCS 3/8"-16 x 3-1/2" HHCS 3/8"-16 Hex Nut 3/8" x 7/8" Washer 3/8 x 3-1/2"...

  • Page 30: Ceiling Facing Inserts, Steel

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames 3.13 Ceiling Facing Inserts, 3.12 Ceiling Facing Inserts Steel and Fabric Tools Required: Tools Required: Phillips screwdriver Phillips screwdriver Jigsaw with metal cutting blade Jigsaw with metal cutting blade Hardware Included: Hardware Included: /8 x 1/2"...

  • Page 31: Lower Facing Inserts, Steel

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames 3.14 Lower Facing Inserts, Steel 3.15 Upper Facing Panels, Steel or Fabric Tools Required: Mineral spirits Tools Required: ScotchBrite pad None Top Frame Rail Dual-Lock Fasteners Lower Panel Upper Panel Intermediate Cross Channel Figure 3-22 Lower Facing Inserts, Steel...

  • Page 32: Ceiling Connector Trim

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames 3.17 Ledge Cap 3.16 Ceiling Connector Trim Tools Required: Tools Required: Phillips screwdriver Phillips screwdriver Electric drill with 7/32" and 5/32" bits Jigsaw with metal cutting blade Top Frame Rail Hardware Included: 8 10 x 5/8"PPHSMS Ceiling Channel...

  • Page 33: Glass Inserts

    MAX/Wall Technical Wall System ® Section 3 – Installing Wall Frames 3.18 Glass Inserts Tools Required: 2. Place the side cap into the ceiling channel and against the Phillips screwdriver ceiling extension. Secure the side cap at the bottom using Electric drill with 7/32"...

  • Page 34: Section 4 - Installing Supporting Furniture And Casework

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Vertical Utility Service Raceway Riser Upright Tools Required: Phillips screwdriver Vertical Electric drill with 7/32" bit Raceway Hardware Included: No. 10-24 x 4 Plug Buttons 1/2" Screws 4 10-24 x 1/2"...

  • Page 35: Cantilever Table To Wall Frame

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Cantilever Table to Wall Frame Tools Required: Socket set with 1/2" socket Phillips screwdriver with No. 2 and 3 tips Level Rubber mallet 1/2" combination wrench Hardware Included: Bag No.
  • Page 36 MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Cantilever Table to Wall Frame (cont.) Refer to Figure 4.3 6. When the cantilever tables are installed next to Wall Frame Assemblies each other and at the same height, they must be bolted together.

  • Page 37: Cantilever Corner Work Surface, 90 Degrees, To Wall Frame

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Cantilever Corner Work Surface (90 ) to Wall Frame Tools Required: 1/2" and 7/16" combination wrenches Socket set with 1/2" socket Level Rubber mallet Phillips head screwdriver with No.2 and 3 tips Hardware Included: Bag No.
  • Page 38 MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Cantilever Corner Work Surface ) to Wall Frame (cont.) 7. Insert corner bracket into each outside cantilevered leg by sliding the corner bracket into the "C" channel from front to back.
  • Page 39 MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Cantilever Corner Work Surface ) to Wall Frame (cont.) 8. Insert the support rail onto the corner brackets. Loosely thread the four 1/4-20 x 1/2" HHCS into the corner brackets. See the exploded diagram. 9.
  • Page 40 MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Cantilever Corner Work Surface ) to Wall Frame (cont.) 12. When the cantilevered work surfaces are installed next to each other at the same height, they must be bolted together.

  • Page 41: Structural Corner Table, 90 Degrees, To Wall Frame

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Structural Corner Table ) to Wall Frame Tools Required: 1/2" and 7/16" combination wrenches 3/16" Allen wrench or 3/16" socket hex bit Wall Frame Wall Frame Socket set with 1/2" socket Level Rubber mallet Phillips head screwdriver with No.2 and 3 tips...

  • Page 42: Corner Table Support For Cantilever Work Surface Or Structural Table

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Corner Table Support for Cantilever Work Surface or Structural Table Tools Required: 1/2" and 9/16" combination wrenches Rubber mallet Phillips head screwdriver Wall Frame Wall Frame Hardware Included: Product No.
  • Page 43 MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Corner Table Support for Cantilever Work Surface or Structural Table (cont.) 3. Loosen the side frame from the corner post just enough to allow it to swing a minimum of 1" side- ways from the corner of the work surface as shown in Figure 4-12.

  • Page 44: Support Leg To The Cantilever Table

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Support Leg to the Cantilever Table Tools Required: Phillips Screwdriver Two 1/2" Wrenches Mounting Strap 1. Support leg assembly may be attached to either a left or right hand cantilever table leg by placing the mounting strap on the inside of No.

  • Page 45: General Purpose Shelves

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework General Purpose Shelves Tools Required: Rubber mallet Phillips head screwdriver with No. 2 and 3 tips Refer to Figure 4-15. 1. Attach the right hand and left hand shelf brackets to the shelf using No.

  • Page 46: Inner Shelves To The Wall Frame

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Inner Shelves to Wall Frame Tools Required: Rubber mallet Phillips head screwdriver with No. 2 and 3 tips Refer to Figure 4-16. 1. Attach the right hand and left hand shelf brackets to the shelf using No.

  • Page 47: Sloping Adjustable Shelf To The Wall Frame

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Sloping Adjustable Shelf to Wall Frame Tools Required: Phillips head screwdriver with No. 2 and 3 tips Refer to Figure 4-17. 1. Attach the right hand and left hand shelf brackets to the shelf using Riser No.

  • Page 48: Floor And Wall Mounted Cabinets

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework Refer to Figure 4-19. 4.10 Floor and Wall-Mounted Cabinets Most installers prefer to hang wall cases first, which eliminates working over the base assemblies. Each Note: The following bag assemblies may be shipped in wall case is hung from steel cleats and a horizontal one package, or in separate packages with each wood filler block.
  • Page 49 MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework 3. To adjust the drawer head position: 4.10 Floor and Wall-Mounted Cabinets (cont.) – Raise or lower the drawer run at the front post of the cabinet by loosening the screw and Refer to Figure 4-20 and 4-21.
  • Page 50 MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework 2. Use a flat blade screwdriver to turn the adjusting 4.10 Floor and Wall-Mounted disk (B).Clockwise rotation lowers the door and Cabinets (cont.) counterclockwise rotation raises the door. Adjusting Steel Hinged Doors: 3.
  • Page 51 MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework 4.10 Floor and Wall-Mounted Cabinets (cont.) Adjusting Glass Doors 5. Place an additional screw through the cabinet near the bottom into a stud to prevent accidental dis- Refer to Figure 4-23.

  • Page 52: Installing Upper Cabinets To A Wall Frame

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework 4.11 Installing Upper Cabinets to Wall Frame Refer to Figure 4-26 Tools Required: 5. Place the upper cabinet on the hanger rails. Phillips head screwdriver with No. 2 and 3 tips Tape measure Refer to Figure 4-27 Rubber mallet...

  • Page 53: Suspended Cabinets

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework 4.12 Installing Suspended Cabinets Tools Required: Phillips head screwdriver with No. 2 and 3 tips 3/4" and 7/16" Combination wrench or socket set with 7/16" socket Hardware Included: Hardware Bag No.
  • Page 54 MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework 4.12 Installing Suspended Cabinets Attach a third top front (cont.) clamp at center location for 36–48" wide cabinets Refer to Figure 4-29 4. Use the upper front brackets as shown to attach the front of the cabinet to the front ”C”...

  • Page 55: 520H Series Drawer Units To A Table

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework 4.13 520H Series Drawer Units to a Table Tools Required: Attach a third top front Phillips head screwdriver with No. 2 and 3 tips clamp at center location for 36–48"...

  • Page 56: Reference/Pencil Drawer

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework 4.14 Attaching a Reference Drawer or Pencil Drawer to a Table Tools Required: 7/16" Wrench Hardware Included: Hardware Bag No. 830544 consisting of: 1/4-20 Nut Top brackets Top Bracket 1/4-20 Hex nuts Refer to Figure 4-33...

  • Page 57: Pullboard

    MAX/Wall Technical Wall System ® Section 4 – Installing Supporting Furniture and Casework 4.15 Attaching a Pullboard to a Table Tools Required: 7/16" Wrench Phillips head screwdriver with No. 2 and 3 tips Hardware Included: Hardware Bag No. 830629 consisting of: Top brackets 1/4-20 Hex nuts 1/4-20 x 5/8"...
  • Page 58 MAX/Wall Technical Wall System ®...
  • Page 59 MAX/Wall Technical Wall System ®...
  • Page 60 Fisher Hamilton L.L.C. 1316 18th Street, P .O. Box 137 Two Rivers, WI 54241 Tel: 920-793-1121 Fax: 920-794-6201 www.fisherhamilton.com PL-656-2 June 01 2005 Part No. 56191 Printed in USA PL-656-3 0811...

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