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Raven SmarTrax Installation Manual

Agco dt-a series, massey ferguson 84x0 series, challenger mt6x5b series
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AGCO DT-A Series, Massey Ferguson
84x0 Series, Challenger MT6x5B
Series SmarTrax Installation Manual
P/N 016-5033-002 Rev. D
10/18
E31495
Copyright 2011, 2015, 2018

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  • Page 1 AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual P/N 016-5033-002 Rev. D 10/18 E31495 Copyright 2011, 2015, 2018...
  • Page 2 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.

  • Page 3: Table Of Contents

    .............................. Node Mounting Locations ............................... Install the Foot Switch ............................Install the Valve Harness ............................Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ............Connect SmarTrax to an Existing Chassis Cable (If Applicable) ............. System Diagrams ..............................Chapter 6 Startup Procedures ....................
  • Page 4 Table of Contents iiAGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...

  • Page 5: Important Safety Information

    • Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened.
  • Page 6 • Clamp harnesses securely to force controlled movement to occur in the desired harness section • Avoid sharp twisting or flexing of harnesses in short distances • Connectors and splices should not be located in harness sections that move 2AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...

  • Page 7: Instructions For Hose Routing

    IMPORTANT SAFETY INFORMATION Protect harnesses from: • Foreign objects such as rocks that may fall or be thrown by the unit • Buildup of dirt, mud, snow, ice, submersion in water and oil • Tree limbs, brush and debris • Damage where service personnel or operators might step or use as a grab bar •...
  • Page 8 • Tree limbs, brush and debris • Damage where service personnel or operators might step or use as a grab bar • Damage when passing through metal structures • High pressure wash 4AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...

  • Page 9: Chapter 2 Introduction

    CHAPTER C H A P T E R 2 Congratulations on your purchase of the SmarTrax system! This system is designed to provide cutting-edge, hands-free steering of the machine via Global Positioning System (GPS) coordinates. This manual applies to the following machines:...

  • Page 10: Preparing For Installation

    PREPARING FOR INSTALLATION Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 11: Kit Contents

    KIT CONTENTS This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 12 Mount - M10 Stud Linear Sensor 103-0001-030 Rod - M10 x 1.5 Threaded WAS 107-0172-125 Linkage Transducer - 0-3000 PSI Pressure 422-0000-086 Clamp - U-Bolt Muffler 435-3003-053 8AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...
  • Page 13 INTRODUCTION Picture Item Description Part Number Qty. U-Bolt - 3/4” W x 1-1/4” L x 1/4”-20 107-0172-102 UNC Thread Bolt - 1/4”-20 UNC x 1” Hex 311-0050-105 Bolt - 5/16”-18 UNC x 7/8” Hex 311-0052-104 Bolt - M8 x 1.25 x 35mm Metric Hex 311-0070-020 Screw - 1/2”-20 Knurled Cup Hex 311-0015-729...
  • Page 14 Fitting - -6 JIC (F) to -6 SAE O-Ring 333-0012-086 (M) Straight Adapter Fitting - -6 SAE O-Ring (M) Plug 333-0012-104 Fitting - -8 SAE O-Ring (M) Plug 333-0012-211 10AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...
  • Page 15 INTRODUCTION Picture Item Description Part Number Qty. Fitting - -6 ORFS (M) TO -10 SAE O- 333-0012-233 Ring (M) Straight Adapter Fitting - -10 ORFS (M) to -8 SAE O- 333-0012-352 Ring (M) Straight Adapter Fitting - -4 JIC (M) X -4 NPT (F) X -4 333-0012-353 JIC (M) Branch Tee Adapter Fitting - -4 NPT (M) to -4 SAE O-Ring...
  • Page 16 Hydraulic Hose - -4 JIC (F) to 8L, M14 214-1000-864 X 1.5 (F) - 6” NODE In addition to the kits listed above, it is necessary to order the following node from your supplier or from a Raven dealer: Picture Item Description Part Number Qty.

  • Page 17: Hydraulic System Installation

    Objects or materials that are able to bypass the machine’s hydraulic filtration system will reduce performance and possibly damage the SmarTrax hydraulic valve. Hydraulic System Installation:...

  • Page 18: Remove The Cartridge From The Smartrax Valve

    REMOVE THE CARTRIDGE FROM THE SMARTRAX VALVE FIGURE 1. Fittings Installed in the SmarTrax Valve Before installing the hydraulic fittings in the SmarTrax valve, remove the cartridge in Port EP1 from the valve. NOTE: This cartridge is not used in the SmarTrax system for the machines listed in this manual. Keep the cartridge for future use in case the SmarTrax system is moved to another machine.
  • Page 19 Fitting - -6 ORFS (M) to -10 SAE O-Ring (M) Straight Adapter 333-0012-233 A, B Fitting - -6 ORFS M/F 90° Swivel Elbow 333-0012-065 A, B Fitting - -10 ORFS (M) to -8 SAE O-Ring (M) Straight Adapter 333-0012-352 P, T Hydraulic System Installation: Install Fittings in the SmarTrax Valve...

  • Page 20: Mount The Smartrax Valve

    MOUNT THE SMARTRAX VALVE FIGURE 3. Mounting Plate Installed 1. Install the SmarTrax valve (P/N 334-0003-088) on the mounting bracket (P/N 107-0172-104) using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). FIGURE 4. Machine’s Top Link Cradle Bracket 2.

  • Page 21: Install The Pressure Transducer

    HYDRAULIC SYSTEM INSTALLATION FIGURE 5. SmarTrax Valve Installed 3. Position the valve mounting bracket over the holes. 4. Position the top link cradle bracket over the holes in the valve mounting bracket. 5. Secure valve mounting bracket and top link cradle bracket to the machine using two M8-1.25 x 35 mm metric hex bolts (P/N 311-0070-020) and two 5/16”...
  • Page 22 FIGURE 8. Machine’s Load Sense Hose on the Steering Orbital Before Installation After Installation Pressure Transducer Hose Assembly Machine’s Existing Load Sense Hose 5. Disconnect the machine’s load sense hose from the steering orbital. 18AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...

  • Page 23: Install The Left And Right Steering Hoses

    5. Install the 12L end of the supplied hydraulic hose (P/N 214-1000-861) on the 90° end of the installed tee fitting. 6. Route and connect the other end of the installed hydraulic hose to the fittings installed in Port B of the SmarTrax valve (P/N 334-0003-088). NOTE: Route the hose under the left side of the cab.

  • Page 24: Install The Load Sense Hose

    Install the -6 JIC 5 PSI check valve (P/N 334-0003-078) on the end of the installed adapter fitting. 2. Install the shuttle valve assembly on the fitting installed in Port LSPV of the SmarTrax valve (P/N 34-0003-088). FIGURE 11. Load Sense and Drain Ports on the Hydraulic Valve...

  • Page 25: Install The Pressure And Tank Hoses

    -6 SAE O-ring (M) plug is installed. The hydraulic fitting used to achieve this connection is not supplied in the SmarTrax installation kit. INSTALL THE PRESSURE AND TANK HOSES FIGURE 13.
  • Page 26 5. Install the 18L end of the supplied hydraulic hose (P/N 214-1000-860) on the 90° end of the tee fitting installed in the machine’s tank port. 6. Connect the other end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve (P/ N 334-0003-088).

  • Page 27: Hydraulic Diagram

    HYDRAULIC SYSTEM INSTALLATION HYDRAULIC DIAGRAM Hydraulic System Installation: Hydraulic Diagram...
  • Page 28 HAPTER 24AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...

  • Page 29: Wheel Angle Sensor (Was) Installation

    W HEEL ANGLE SENSOR (WAS) CHAPTER C H A P T E R 4 INSTALLATION ASSEMBLE THE WHEEL ANGLE SENSOR (WAS) FIGURE 1. WAS Installed on Mounting Bracket 1. Mount the rotary WAS (P/N 063-0131-024) to the rotary WAS bracket (P/N 107-0172-106) using the hardware supplied in the WAS package.
  • Page 30 5. Install the other M10 jam nut and the M10 ball linear sensor mount (P/N 103-0001-029) on the other end of the WAS linkage rod. NOTE: Do not fully tighten the nut. 26AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...

  • Page 31: Install The Was

    WHEEL ANGLE SENSOR (WAS) INSTALLATION INSTALL THE WAS FIGURE 5. Machine’s Axle Housing Bolts 1. Remove the machine’s two axle housing bolts shown in the figure above. FIGURE 6. Machine’s Axle Housing Bolts Installed on WAS Bracket 2. Install the machine’s axle housing bolts on the WAS bracket (P/N 107-0172-106). 3.
  • Page 32 10. Secure the WAS linkage rod assembly to the U-bolt using one 3/8”-16 nylon insert lock nut (P/N 312-4000-061) and 3/8” steel flat washers (P/N 313-2300-013) as needed. NOTE: Do not fully tighten the nut. 28AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...
  • Page 33 WHEEL ANGLE SENSOR (WAS) INSTALLATION FIGURE 9. Stud End of WAS Linkage Rod Installed 11. Insert the stud mount end of the WAS linkage rod assembly into the hole in the WAS rotary arm bracket (P/N 116-0159-721) and secure it with one M10 nyloc insert lock nut (P/N 312-4000-208). 12.
  • Page 34 HAPTER 30AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...

  • Page 35: Chapter 5 Cab Component Installation

    4. Secure the other end of the node support bracket to the node mounting bracket using one 1/4”-20 UNC x 1” hex bolt (P/N 311-0050-105) and one 1/4”-20 UNC flanged lock nut (P/N 312-1001-168). Cab Component Installation: Install the SmarTrax Node...
  • Page 36 109). FIGURE 3. Access Panel Location 8. Route the node harness along the floor mat and under the access panel to the right of the operator’s seat. 32AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...

  • Page 37: Node Mounting Locations

    Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 38: Install The Valve Harness

    3. Connect the 12-pin connector of the WAS adapter cable to the mating node harness (P/N 115-4001-126) connector. FIGURE 7. VALVE Harness Connection 4. Connect the VALVE connector to the open 4-pin port of the SmarTrax valve (P/N 334-0003-088). 34AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...
  • Page 39 CAB COMPONENT INSTALLATION FIGURE 8. TRANSDUCER Valve Harness Connection Load Sense Hose Assembly 5. Route the TRANSDUCER connector to the steering orbital and connect it to the pressure transducer (P/N 422- 0000-086) installed in the load sense hose assembly as shown in the figure above. FIGURE 9.
  • Page 40 HAPTER FIGURE 10. Valve Harness Wiring Diagram 36AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...

  • Page 41: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect the power to the SmarTrax system.

  • Page 42: System Diagrams

    HAPTER SYSTEM DIAGRAMS FIGURE 11. Existing Chassis System Wiring Diagram 38AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...
  • Page 43 CAB COMPONENT INSTALLATION FIGURE 12. Envizio Pro II with Slingshot Cab Component Installation: System Diagrams...
  • Page 44 HAPTER FIGURE 13. Viper Pro/Envizio Pro with Slingshot 40AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...
  • Page 45 CAB COMPONENT INSTALLATION FIGURE 14. Cruizer II with Slingshot Cab Component Installation: System Diagrams...
  • Page 46 HAPTER 42AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...

  • Page 47: Startup Procedures

    Raven console. NOTE: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016- 0171-277) or contact your local Raven dealer.

  • Page 48: Calibrate The Smartrax System

    HAPTER CALIBRATE THE SMARTRAX SYSTEM Refer to the SmarTrax & SmartSteer Calibration & Operation Manual (P/N 016-0171-277) for instructions on calibrating the SmarTrax system, adjusting system settings, and system operation. 44AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...
  • Page 49 Index Cab Component Installation Connecting SmarTrax to an Existing Chassis Cable Installing the Chassis Cable - SmarTrax-Only Systems Installing the Foot Switch Installing the SmarTrax Node Mounting the SmarTrax Node 31 Node Mounting Locations 33 Installing the Valve Harness System Diagrams...
  • Page 50 Index 46AGCO DT-A Series, Massey Ferguson 84x0 Series, Challenger MT6x5B Series SmarTrax Installation Manual...
  • Page 51 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
  • Page 52 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.

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