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Raven SmarTrax Installation Manual

Ag-chem rogator 854 (1998 & newer)
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Ag-Chem Rogator 854 (1998 & Newer)
SmarTrax™ Installation Manual
P/N 016-0190-014 Rev F
04/16
Copyright 2009, 2016

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Summary of Contents for Raven SmarTrax

  • Page 1 Ag-Chem Rogator 854 (1998 & Newer) SmarTrax™ Installation Manual P/N 016-0190-014 Rev F 04/16 Copyright 2009, 2016...
  • Page 2 GPS satellites, the OmniSTAR correction service or the WAAS correction service. Raven Industries accepts no responsibility for the use of the signal for other than the stated purpose. Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits, work stoppage or loss or impairment of data arising out of the use, or inability to use, the SmarTrax or any of its components.

  • Page 3: Table Of Contents

    Chapter 6 Start-Up Procedures............. 25 Remove Air from the Hydraulic System .................. 25 Verify the SmarTrax Installation ....................26 CHAPTER 7 System Drawings..............27 CAN Node Wiring Diagram ....................28 Envizio Pro/Viper Pro with SmarTrax Node ............... 29 Manual No. 016-0190-014...
  • Page 4 Table of Contents Cruizer with SmarTrax Node ..................... 32 Viper Pro with SmarTrax Controller ................... 33 Envizio Pro with SmarTrax Controller ................34 Cruizer with SmarTrax Controller ..................35 RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the SmarTrax components. Be sure to keep safety labels in condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

  • Page 6: Hydraulic Safety

    Hydraulic fluid may be hot or under high pressure. When starting the machine for the first time after installing the SmarTrax system, be sure that all persons stand clear of the machine in case a hose or fitting has not been completely tightened.

  • Page 7: Introduction

    FIGURE 1. Preparing for Installation Before installing SmarTrax, park the machine where the ground is level, clean, and dry. Be sure to follow good safety practices and procedures during the SmarTrax installation procedure. Bleed pressure from the hydraulic system and leave the machine turned off for the duration of the installation process. Carefully read and follow the instructions in this manual to properly complete the installation process.

  • Page 8: Recommendations

    Chapter 2 Recommendations Observe the following recommendations while installing the SmarTrax system: • Use part numbers to identify parts. • Do not remove the plastic wrapping from a part until it is necessary for installation. • Do not remove plastic caps from a part until it is necessary for installation.

  • Page 9: Kit Contents

    Kit Contents This section contains a list of the kit contents that you should have received with this SmarTrax kit. Before you begin assembling the kit, compare the items in your SmarTrax kit with this list. If you have questions about your kit, contact your local Raven dealer or the Raven Customer Support Center.
  • Page 10 Chapter 2 RoGator SmarTrax Installation Kit (P/N 117-0195-014 or 117-0295-014) TABLE 1. Picture Item Description Part Number Qty. Bolt - 5/16” x 7/8” 311-0052-104 Bolt - 3/8” x 1/2” 311-0054-105 Bolt - 3/8” x 1-1/4” 311-0054-106 Washer - 5/16” Split Lock 313-1000-019 Nut - 3/8”...
  • Page 11 Introduction RoGator SmarTrax Hydraulic Kit (P/N 117-0194-014) TABLE 2. Picture Item Description Part Number Qty. Fitting - 9/16” JIC (M/F) 90° Swivel Elbow 333-0012-042 Fitting - 9/16” JIC (M/M/F) Swivel Run Tee 333-0012-043 Fitting - 7/16” SAE O-Ring Plug 333-0012-051 Fitting - 3/4”...
  • Page 12 Chapter 2 RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...

  • Page 13: Mounting The Smartrax Hydraulic Valve

    (P/N 313-1000-022), two flat washers (P/N 313-2300-013), and two 3/8” hex bolts (P/N 312- 1001-037). Place the SmarTrax hydraulic valve (P/N 334-0003-064) on the mounting plate and secure using four 5/16” x 7/8” bolts (P/N 311-0052-104) and four 5/16” split lock washers (P/N 313-1000-019).

  • Page 14: Smartrax Tampering Warning Label

    Raven Industries supplies a tampering warning label (P/N 041-0159-689) with all SmarTrax kits. This label should be applied on or near the SmarTrax hydraulic block or mounting bracket and in a location where anyone working on the machine is able to clearly see and read the label.

  • Page 15: Hydraulic Connections

    Ensure precautions are taken to prevent any foreign material or contaminants from being introduced into the machine’s hydraulic system. Objects or materials that are able to bypass the machine’s hydraulic filtration system will adversely reduce performance and possibly damage the SmarTrax hydraulic valves. Manual No. 016-0190-014...

  • Page 16: Install The Pressure Hose

    For machines equipped with a pressure washer: Locate the pressure port on the steering orbitrol located below the front of the machine cab. Disconnect the existing pressure line from the orbitrol and route to the ‘P’ port on the SmarTrax valve. Note: Use a 3/4”...

  • Page 17: Install The Tank Hose

    Attach the 9/16” JIC F straight end of the hose to the ‘A’ port on the SmarTrax hydraulic valve using a 9/16” JIC M/F 90° elbow fitting (P/N 333-0012-042) or 9/16” JIC M/F 45° elbow fitting (P/N 333-0012-027).

  • Page 18: Mount The Hydraulic Override Switch

    Chapter 4 SmarTrax Hydraulic Valve Left and Right Steer Lines FIGURE 3. Steering Cylinders Existing Steering Base of (Right) New Hose Routed to Lines Steering Cylinder SmarTrax Valve New Hose Routed to Installed Tee Fitting SmarTrax Valve Mount the Hydraulic Override Switch Locate the spring cavity cap on the machine priority valve (part of the steering orbitrol).
  • Page 19 Hydraulic Connections Pressure Switch and Load Sense Plug Installed FIGURE 5. Load Sense Oriface Plug Pressure Switch Remove the cap from the ‘PS’ port on the SmarTrax valve and install the supplied 7/16” SAE O-Ring Plug (P/N 333-0012-051). Manual No. 016-0190-014...

  • Page 20: Hydraulic Connection Diagram

    Chapter 4 Hydraulic Connection Diagram RoGator SmarTrax Hydraulic Connection Diagram FIGURE 6. RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...

  • Page 21: Wiring & Electrical Connections

    Locate the connector labeled ‘LEFT’ on the SmarTrax console cable harness (P/N 115-0171-775). Insert the connector labeled ‘LEFT’ to the solenoid installed in port ‘1A’ on the SmarTrax hydraulic valve. Tighten the screw on the connector to secure the solenoid connection.

  • Page 22: Connect The Pressure Override Switch

    On the console cable harness (P/N 115-0171-775), identify the connector labeled ‘OVERRIDE.’ Connect that ‘OVERRIDE’ connector to the pressure override switch. Tighten the screw on the connector to secure the solenoid connection. Pressure Override Switch Connection FIGURE 2. Pressure Switch Connector RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...

  • Page 23: Route The Console Cable Harness

    Spool and secure any excess cable. Install the Foot Switch Select a location for the SmarTrax foot switch (P/N 063-0172-470) within easy reach of the operator to fully press the front of the pedal. Use the SmarTrax foot switch as a template and pre-drill holes in the floor.

  • Page 24: Install The Yaw Sensor

    The SmarTrax yaw sensor does not need to be oriented toward the direction of vehicle travel. Note: If you are going to use the double-sided tape to mount the SmarTrax yaw sensor, be sure to thoroughly clean and dry the mounting location first.

  • Page 25: Install The Smartrax Node

    • Mount the SmarTrax node to a flat surface with two of the arrows on the node parallel to the ground and in a location where it will not be kicked or jarred during normal equipment operation.
  • Page 26 Connect the 4-pin deutsch plug to the vehicles CANbus system. Route the power leads to the vehicle’s battery and connect. Connect the red power leads on the positive battery terminal. Connect the black power leads on the negative battery terminal. RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...
  • Page 27 Wiring & Electrical Connections Valve Harness Installation Schematic for 117-0195-014 Kits FIGURE 5. Manual No. 016-0190-014...
  • Page 28 Chapter 5 Valve Harness Installation Schematic for 117-0295-014 Kits FIGURE 6. RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...

  • Page 29: Start-Up Procedures

    Remove Air from the Hydraulic System Anytime a hydraulic system is purged for maintenance, or during the SmarTrax system installation, air is introduced into the hydraulic lines. Anytime the system is purged or fittings are loosened or disconnected, it is important to remove air pockets from the hydraulic system to avoid unwanted operation of the hydraulic system.

  • Page 30: Verify The Smartrax Installation

    Hydraulic fluid is not leaking. If there are any problems, shutdown the machine and correct problems immediately. If you need additional assistance, contact your local Raven dealer or the Raven Customer Support Center at 1-800-243-5435. RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...

  • Page 31: Chapter 7 System Drawings

    C H A P T E R 7 The following diagrams may be helpful for installing or troubleshooting the SmarTrax system. The following diagrams may show optional features or components not required for operation and will not apply to your system if the required hardware has not been installed.

  • Page 32: Can Node Wiring Diagram

    Chapter 7 CAN Node Wiring Diagram RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...

  • Page 33: Envizio Pro/Viper Pro With Smartrax Node

    System Drawings Envizio Pro/Viper Pro with SmarTrax Node Manual No. 016-0190-014...
  • Page 34 Chapter 7 RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...
  • Page 35 System Drawings Manual No. 016-0190-014...

  • Page 36: Cruizer With Smartrax Node

    Chapter 7 Cruizer with SmarTrax Node RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...

  • Page 37: Viper Pro With Smartrax Controller

    System Drawings Viper Pro with SmarTrax Controller Manual No. 016-0190-014...

  • Page 38: Envizio Pro With Smartrax Controller

    Chapter 7 Envizio Pro with SmarTrax Controller RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...

  • Page 39: Cruizer With Smartrax Controller

    System Drawings Cruizer with SmarTrax Controller Manual No. 016-0190-014...
  • Page 40 Chapter 7 RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...
  • Page 41 Start-Up Procedures Verifying the SmarTrax Installation 26 Wiring & Electrical Connections Connect the Pressure Override Switch 18 Connect the SmarTrax Hydraulic Valve 17 Install the Foot Switch 19 Install the SmarTrax Node 21 Install the Yaw Sensor 20 Mount the SmarTrax Controller 19 Route the Console Cable Harness 19 Manual No.
  • Page 42 Index RoGator 854 (’98 & Newer) SmarTrax™ Installation Manual...
  • Page 43 How Can I Get Service? Bring the defective part and proof of purchase to your Raven Dealer. If your Dealer agrees with the warranty claim, the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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