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Raven SmarTrax Installation Manual

Case ih stx 275-500 and new holland tj 275-500 - model years 2001-2005
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Case IH STX 275-500 and New
Holland TJ 275-500 - Model Years
2001-2005 SmarTrax™ Installation
Manual
P/N 016-5032-020 Rev A
09/15
E19561
Copyright 2012, 2015

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Summary of Contents for Raven SmarTrax

  • Page 1 Case IH STX 275-500 and New Holland TJ 275-500 - Model Years 2001-2005 SmarTrax™ Installation Manual P/N 016-5032-020 Rev A 09/15 E19561 Copyright 2012, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    ......................22 Install the Foot Switch ......................23 Install the Valve Harness ......................23 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........25 Connect SmarTrax to an Existing Chassis Cable (If Applicable) ..........25 System Diagrams ........................26 Chapter 5 Startup Procedures ..............
  • Page 4 Table of Contents Case IH STX 275-500 and New Holland TJ 275-500 - Model Year 2001-2005 SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads could cause severe damage to the equipment. • Ensure that the power cable is the last cable to be connected. Case IH STX 275-500 and New Holland TJ 275-500 - Model Year 2001-2005 SmarTrax™ Installation Manual...

  • Page 7: Introduction

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna on the front center of the machine’s cab.

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Item Description Part Number Qty. Fitting - -8 ORFS M/M/F Swivel Run Tee 333-0012-028 Adapter Fitting - -12 ORFS M/M/F Swivel Run Tee 333-0012-029 Adapter Case IH STX 275-500 and New Holland TJ 275-500 - Model Year 2001-2005 SmarTrax™ Installation Manual...
  • Page 11 Introduction Hydraulic Kit (P/N 117-0199-118) TABLE 2. Picture Item Description Part Number Qty. Fitting - -12 ORFS (F) to -8 ORFS (M) 333-0012-030 Reducer Fitting - -10 ORFS M/M/F Swivel Run Tee 333-0012-031 Adapter Fitting - -10 ORFS (F) to -8 ORFS (M) 333-0012-032 Reducer Fitting - -6 ORFS M/F 90°...
  • Page 12 Hydraulic Hose - -8 ORFS (F) 90° to -8 214-1000-909 ORFS (F) - 24” Hydraulic Hose - -6 ORFS (F) 90° to -6 214-1000-910 ORFS (F) - 12” Case IH STX 275-500 and New Holland TJ 275-500 - Model Year 2001-2005 SmarTrax™ Installation Manual...

  • Page 13: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 14: Install Fittings In The Smartrax Valve

    Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 334-0003-089) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 15: Mount The Smartrax Valve

    Hydraulic System Installation Mount the SmarTrax Valve Machine’s Steering Orbital FIGURE 2. Lift the machine’s hood and locate the steering orbital directly in front of the cab. Valve Mounting Bracket Installed FIGURE 3. Valve Mounting Bracket (P/N 116-0159-506) Steering Orbital Frame Install the hydraulic valve mounting bracket (P/N 116-0159-506) to the steering orbital frame using two 1/2”-...

  • Page 16: Install The Left And Right Steering Hoses

    Load Sense Port Mount the SmarTrax valve (P/N 334-0003-089) on the valve mounting plate using four 5/16”-18 x 7/8” bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). Note: The valve should be mounted so that Port LS STEER is located on the same side as the machine’s load sense port on the steering orbital.
  • Page 17 Left Steering Hose Installed on SmarTrax Valve FIGURE 7. Connect the other end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve (P/N 334-0003-089). Tighten all hose ends and the installed tee adapter fitting connection to the steering orbital.
  • Page 18 Install one end of the supplied hydraulic hose (P/N 214-1000-909) on the 90° end of the installed tee fitting. Connect the other end of the installed hydraulic hose to the fitting installed in Port B of the SmarTrax valve. Tighten all hose ends and the installed tee adapter fitting connection to the steering orbital.

  • Page 19: Install The Pressure And Tank Hoses

    Larger models - Install a -12 ORFS M/M/F swivel run tee adapter fitting (P/N 333-0012-029). Note: Do not tighten the tee fitting. It may be necessary to adjust it when the SmarTrax hose is installed. Connect the machine’s pressure hose to the opposite end of the installed tee fitting.
  • Page 20 Pressure Hose Installed on the SmarTrax Valve FIGURE 12. Connect the other end of the installed hydraulic hose to the fitting installed in Port P of the SmarTrax valve (P/N 334-0003-089). Tighten all hose ends and the installed tee adapter fitting connection to the steering orbital.
  • Page 21 Tank Hose Installed on the SmarTrax Valve FIGURE 15. Connect the other end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve. Tighten all hose ends and the installed tee adapter fitting connection to the steering orbital.

  • Page 22: Install The Load Sense Hoses

    Machine’s Load Sense Hose Connected to SmarTrax Valve FIGURE 17. Connect the load sense hose to the fitting installed in Port LSPV of the SmarTrax valve (P/N 334-0003- 089). Case IH STX 275-500 and New Holland TJ 275-500 - Model Year 2001-2005 SmarTrax™ Installation Manual...
  • Page 23 ORFS M/F 90° swivel elbow fitting (P/N 333-0012-065) on one end of the hydraulic hose to achieve the following SmarTrax hose connections. Install one end of the supplied hydraulic hose (P/N 214-1000-910) on the open port on the steering orbital.

  • Page 24: Hydraulic Diagram

    Chapter 3 Hydraulic Diagram Case IH STX 275-500 and New Holland TJ 275-500 - Model Year 2001-2005 SmarTrax™ Installation Manual...

  • Page 25: Cab Component Installation

    SmarTrax Node Installed FIGURE 1. Mount the SmarTrax node to the node mounting bracket (P/N 107-0172-084) using three 3/8”-16 nylon insert lock nuts (P/N 312-4000-061). Install the two large, rectangular connectors of the node harness (P/N 115-4001-126) into the correct ports of the node.

  • Page 26: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 27: Install The Foot Switch

    Plug the 12-pin connector of the valve harness into the VALVE connector of the node harness (P/N 115- 4001-126). Route the valve harness under the cab and toward the SmarTrax valve (P/N 334-0003-089). PVE Connection FIGURE 4.
  • Page 28 Use plastic cable ties to secure the valve harness to the machine’s frame, hoses, and/or cables, ensuring the cable does not come into contact with moving parts or heat sources. Valve Harness Wiring Diagram FIGURE 5. Case IH STX 275-500 and New Holland TJ 275-500 - Model Year 2001-2005 SmarTrax™ Installation Manual...

  • Page 29: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to , Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect the power to the SmarTrax system.

  • Page 30: System Diagrams

    Chapter 4 System Diagrams Existing Chassis System Wiring Diagram FIGURE 6. Case IH STX 275-500 and New Holland TJ 275-500 - Model Year 2001-2005 SmarTrax™ Installation Manual...
  • Page 31 Cab Component Installation Envizio Pro II with Slingshot FIGURE 7. Manual No. 016-5032-020 Rev. A...
  • Page 32 Chapter 4 Viper Pro/Envizio Pro with Slingshot FIGURE 8. Case IH STX 275-500 and New Holland TJ 275-500 - Model Year 2001-2005 SmarTrax™ Installation Manual...
  • Page 33 Cab Component Installation Cruizer II with Slingshot FIGURE 9. Manual No. 016-5032-020 Rev. A...
  • Page 34 Chapter 4 Case IH STX 275-500 and New Holland TJ 275-500 - Model Year 2001-2005 SmarTrax™ Installation Manual...

  • Page 35: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.

  • Page 36: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 37 Index Cab Component Installation Calibrating the SmarTrax System 32 Connecting Smartrax to an Existing Chassis Cable 25 Installing the Chassis Cable - SmarTrax-Only Systems 25 Installing the Foot Switch 23 Installing the SmarTrax Node 21 Mounting the SmarTrax Node 21...
  • Page 38 Index Case IH STX 275-500 and New Holland TJ 275-500 - Model Year 2001-2005 SmarTrax™ Installation Manual...
  • Page 39 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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