Page 1 This documentation pertains to MUSTER Operating Instructions Installation Instructions Medium-Voltage Drive SINAMICS GM150 Type 6SL3835-2LN44-2AA0 Edition 10/2019 www.siemens.com/drives...
Page 2 28.10.2019 12:50 V32.00...
Page 3 Introduction Safety instructions Description Medium-Voltage Drive Preparations for use SINAMICS GM150 Type 6SL3835-2LN44-2AA0 Installation Electrical connection Operating Instructions Installation Instructions Start-up Operation Maintenance Spare parts Disposal This documentation pertains to Service & Support MUSTER Technical data and drawings Checklists and forms Edition 10/2019...
Page 4: Edition
Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Table Of Contents
SINAMICS Control Unit......................35 3.5.2 Power Stack Adapter ......................35 3.5.3 Terminal Modules........................36 3.5.4 Precharging..........................37 3.5.5 Electromechanical door interlock system................37 3.5.6 Make-proof grounding switch ....................38 3.5.7 Circuit-breaker (provided by the customer)................38 3.5.8 Converter transformer ......................38 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 6 Redundant fan in the power unit (option M61) ...............57 3.6.32 Suitability for marine use (option M66)...................58 3.6.33 Controlled outgoing circuit for auxiliary equipment 400 V 3 AC (option N30) .......58 3.6.34 Sine-wave filter (option Y15) ....................59 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 7 Connecting the interface terminals..................83 Connecting the water circuits ....................83 5.10 Installing the battery of the uninterruptible power supply ............84 Electrical connection...........................87 Safety instructions for electrical connections .................87 Electromagnetic compatibility....................89 Potential concept........................92 Electrical requirements......................92 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 8 Commissioning / Service - AOP diagnostics................138 8.3.3.8 Language ..........................142 Parameter ..........................142 8.4.1 Parameters...........................142 8.4.2 Parameter types........................143 Functions..........................144 8.5.1 Setpoint channel and closed-loop control ................144 8.5.1.1 Setpoint channel ........................144 8.5.1.2 Vector control ........................147 8.5.1.3 U/f control..........................150 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 9 Replacing the filter mats in the roof assembly ..............188 9.4.7 Maintaining the fan.......................189 9.4.8 Load operator panel firmware, parameter and signal descriptions ........190 9.4.9 Replacing the back-up battery of the AOP30 operator panel ..........190 Repair...........................192 9.5.1 Torques ..........................193 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 10 Description of the COM LED .....................103 Table 8-1 List of signals for the operation screen..................115 Table 8-2 Scaling............................117 Table 8-3 Overview of important parameters (equipment commissioning) ..........131 Table 8-4 Drive Object VectorMV......................133 Table 8-5 Parameter..........................145 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 11 Removing the device fuse ......................80 Figure 5-4 Removing the dust protection......................80 Figure 5-5 Connecting the DC bus .......................82 Figure 5-6 Remove the screws........................84 Figure 5-7 Install battery ..........................85 Figure 6-1 Shield connection using a clip .....................91 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 12 Figure 9-2 Example: Attaching the grounding spider..................179 Figure 9-3 Attaching the grounding spider....................180 Figure 9-4 Make-proof-grounding switch closed..................181 Figure 9-5 Principle of the mechanical door interlock.................183 Figure 9-6 Components of the secure locking system................183 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 13 Changing device: joining the roller tracks..................208 Figure 9-31 Changing device: stop brackets ....................208 Figure 9-32 Sponge ............................210 Figure 9-33 Replacing the sponge........................211 Figure 9-34 Example: Replacing the precharging transformer ..............213 Figure 9-35 Replacing the precharging rectifier....................214 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 14 Table of contents SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 15: Introduction
● Lists are formatted as bulleted lists. – Lists on the second level are hyphenated. Note The note provides you with additional information about the product itself, handling the product - and the relevant documentation. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 16 Introduction 1.1 About these instructions SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 17: Safety Instructions
EN 50110‑1 "Working in a no-voltage state" in the specified sequence. 5 safety rules 1. Disconnect the system. Also disconnect the auxiliary circuits, for example, anti-condensation heating. 2. Secure against reconnection. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 18: Safe Handling
● Check the function of the grounding switch before carrying out any other work at the drive. ● Carefully comply with the 5 safety rules (Page 17). SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 19 The maximum permissible input currents are listed in the "Technical specifications". ● Remove contamination and dirt. ● After installation and mounting, carefully check that no objects have been left in the device. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 20 However, if your eyes or skin do come into contact with deionized water, rinse the affected area thoroughly with tap water as soon as possible. ● If deionized water leaks out, eliminate the source of the problem and remove the liquid from the surfaces affected. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 21: Electromagnetic Fields In Electrical Power Engineering Installations
– ESD shoes or ESD shoe grounding strips if there is also an ESD floor. ● Do not place electronic components close to data terminals, monitors or televisions. Maintain a minimum clearance to the screen (> 10 cm). SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 22: Information For Nominated Persons In Control Of An Electrical Installation
Danger to life as a result of an explosion If you operate the device in a hazardous zone, explosions can occur which can cause death, serious injuries or material damage. ● Never operate the device in an explosive atmosphere (hazardous zone). SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 23 Make use of the support and services offered by the relevant service center for planning, installation, commissioning, and servicing work. You can find the relevant contact person under "Service & Support (Page 219)". SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 24: Grounding Concept
In this instance, the customer must provide an access interlock system compliant with IEC 61800-5 /-1. Note The drive does not have a grounding breaker at the input/output. The system operator must, therefore, ensure that there is sufficient grounding. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 25: Measures For Operator Protection In Electromagnetic Fields
According to the EU machinery directive, machine manufacturers / plant operators must conduct a risk assessment of their machine. Plant operators must conduct a risk assessment of their plant. In particular, pay attention to Annex 1 "General Principles" of the EU machinery directive. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 26 – Operating and/or environmental conditions outside of the specification – Condensation/conductive contamination – External influences/damage ● The release of substances and emissions that are harmful to the environment Improper operation or the improper disposal of components can harm the environment. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 27: Security Information
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
Page 28 "SINAMICS Industrial Security" Manual Notes relating to Industrial Security are provided here (https:// support.industry.siemens.com/cs/ww/de/view/109751848/en). "Security Guidelines for SIMATIC HMI devices" Manual Notes relating to Industrial Security for HMI devices are available here. (https:// support.industry.siemens.com/cs/de/en/view/109481300) SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 29: Description
DC link has been completely discharged. ● The EMERGENCY OFF mushroom pushbutton in the cabinet door is a pushbutton with mechanical interlock system for EMERGENCY OFF, Stop Category 0 (standard). SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 30: External Safety Components
– Insulation monitoring – Supply voltage monitoring – GSV monitoring – Circuit-breaker monitoring – Re-cooling unit monitoring ● Shutdown in the event of semiconductor failure ● Shutdown in the event of control component failure SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 31: Protection And Monitoring Functions For External Components
Components The basis configuration is equipped with the following components: ● 12-pulse Basic Line Module ● DC link ● Motor Module An optional 24-pulse Basic Line Module is also available for other configurations. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 32: Design Of The Basic Line Module
Design of the power unit 3.3.2 Design of the Basic Line Module In a 12-pulse configuration, the Basic Line Module consists of a rectifier module. In a 24-pulse configuration, the Basic Line Module comprises two rectifier modules. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 33: Design Of The Motor Module
● Snubber diode ● Snubber resistor The switch-on relief chokes are located on the side of the phase module. The snubber capacitors and resistors are located in the lower area of the phase module. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 34: Gating
The DC link capacitors smooth the voltage and stop the energy in the DC link. The DC link capacitors are maintenance free and self-healing. The device is switched off when the circuit breaker is disconnected/opened. The DC link is discharged by means of balancing resistors. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 35: Description Of The Components
This is where the galvanic isolation (electrical coupling via light) between the power unit and the open-loop controller takes place. Data is exchanged between the Power Stack Adapter and the Control Unit via the DRIVE-CLiQ high-speed serial communication interface. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 36: Terminal Modules
Figure 3-4 Overview of PSA interfaces 3.5.3 Terminal Modules The Terminal Modules are the central interface for digital and analog inputs and outputs. You can optionally expand the interface to include additional Terminal Modules. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 37: Precharging
The device cannot be switched on again until all the doors are closed. The doors remain interlocked if the auxiliary voltage fails. For more information, refer to the Chapter "Maintenance" See also Opening the doors (Page 181) SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 38: Make-Proof Grounding Switch
+7.5° or –7.5° allows a 24-pulse supply to be generated. Instead of the two three-winding transformers, a five- winding transformer can be used (after consultation with the transformer manufacturer). SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 39: Actual Value Acquisition
Actual current and voltage values are recorded by the AVT combination module . The AVT combination module converts analog signals into digital signals and forwards them to the PSA. The signals are transferred to the PSA via fiber-optic cables. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 40: Common Power Supply
This requires that the upstream miniature circuit-breaker is opened and after approximately 10 seconds is closed again. 3.5.10.2 Design Figure 3-6 Design when using IGCTs SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 41: Connections
Description 3.5 Description of the components 3.5.10.3 Connections ① ④ LED display for the power output Signaling ② ⑤ Operating display Line connection ③ Power outputs Figure 3-7 Overview SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 42: Dm10 Diagnostics Module
● Output of eight analog signals to the following signal receivers: – PADU8 – Indicating instruments – Control station/I&C ● Supply of the digital and analog signals to measuring sockets for simplified diagnosis with an oscilloscope. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 43: Signal Processing
(reduced by 5 V) by a factor of 2. As a result of this signal handling, it is also possible to represent signals in a range of values from -10 V to +10 V. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 44: Voltage Monitoring
"Power Supply OK". If the status of the power supply is signaled to the closed-loop control system as "Power Supply Not OK", then the closed-loop control system intervenes and shuts down the drive in a controlled manner to prevent damage to the drive. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 45: Re-Cooling Unit
A maintenance- free circulating pump pumps the hot water into the heat exchanger. The external raw water circuit cools the hot deionized water. The cooled deionized water is pumped back to the drive. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 46: The Internal Deionized Water Circuit
The default setting and interfaces of the customer terminal strips can be found in the circuit manual. For information about the position of the customer terminal strips within the cabinet, see the layout diagrams. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 47: Description Of Options
3.6.3 Suitable for marine use with individual certificate from Lloyds Register (LR) (option E21) The design and implementation of the drive corresponds to the requirements of the Lloyds Register classification society. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 48: Isolation Amplifiers For Optional Analog Inputs (Option E86)
CAN bus interface (option G20) The CBC10 communication module allows the drive to be connected to a CAN bus. Additional information about the communication module is provided in document "Supplementary component descriptions (https://support.industry.siemens.com/cs/ww/en/ view/109768128)". SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 49: Modbus Rtu Slave Interface (Option G22)
When the analog inputs and outputs on the optional TM31 are used for communicating with the control level, additional isolating transformers are available (optional). SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 50: Additional Terminal Module Tm15 (Option G63)
This option provides five lamps in the cabinet door of the control section that signal the operating status. ● Fault (red) ● Alarm (yellow) ● Operating (green) ● Ready for operation (white) ● Operation in local mode (white) SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 51: Display Instruments In The Cabinet Door For Voltage, Current, Speed, And Output Plus Indicator Lamps (Option K21)
(https://support.industry.siemens.com/cs/ww/en/view/109768128)" document. See also Connecting the encoder to the SMC30 Sensor Module (Page 97) 3.6.15 CU320-2 DP Control Unit (option K90) With option K90, a CU320-2 DP Control Unit (PROFIBUS) is installed. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 52: Dv/Dt Filter (Option L10)
– 5 kA drive: 1780 A (without filter 1850 A) ● The power loss increases by approx. 30 kW. ● The following cable length up to 200 m: ● The re-cooling unit requires 10 liter more flow SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 53: Automatic Restart Function (Option L32)
As a further warning, an acoustic signal is output when the drive restarts. You can find further information on the Voltage Sensing Module (VSM10) in Section "Description of the Components". SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 54: Line-Side Grounding Switch (Option L48)
The mode is selected via the switch on the light. 3.6.21 Disconnector at the drive output (option L51) With this option, a motor-operated isolator is integrated at the drive output. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 55: Circuit Breaker At The Drive Output (Option L52)
The Emergency Off, stop category 1 function includes rapid stopping of the drive using a deceleration ramp to be parameterized by the user. Voltage is then disconnected from the drive as described for Emergency Off, stop category 0. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 56: Braking Module (Option L72)
3.2 Ω 5.8 kV 4000 kW 4000 kW Values can be higher for brief periods (in the range of seconds). Note The above data is valid for maximum continuous output of the Braking Module. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 57: Safety Locking System (Option M10)
This prevents production failures or interruptions. The replacement of the defective fan can be postponed to the next planned stoppage. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 58: Suitability For Marine Use (Option M66)
"ON" command at the drive closes the contactor. The "OFF" command opens the contactor. Externally provide the necessary drive power supply. The terminal assignment is provided in the circuit diagram of the drive. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 59: Sine-Wave Filter (Option Y15)
With sine-wave filter 100 m 1000 m Connecting the motor to the sine-wave filter Basic configuration Parallel connection Parallel connection, two separate winding systems Figure 3-12 Connecting the motor to the sine-wave filter SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 60 Description 3.6 Description of options SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 61: Preparations For Use
The scope of delivery includes the following components: ● Power unit, incl. closed-loop control ● Excitation cabinet (for synchronous motors only, can be ordered separately) ● Re-cooling unit (optional) This documentation relates to the complete system without the re-cooling unit. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 62: Checking Shock And Tilt Indicators
(responded) This can result in death, serious injury or material damage. ● If one of the indicators has tripped, do not perform any commissioning. ● Inform the Technical Support. Only specialist Siemens technicians can recommend appropriate measures. See also Service & Support (Page 219) SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 63: Checking The Load Handling Attachments
If the load suspension devices and lifting gear are damaged or not correctly secured, then the equipment may fall while being lifted and transported. This can result in death, serious injury or material damage. ● Inspect the load handling attachments and lifting gear before use. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 64: Transportation
● When lifting, refer to the information on the lifting plate or in "Technical data and drawings." NOTICE Material damage caused by vibration Significant vibration during transportation and shocks when setting down can damage the equipment. ● Avoid vibrations and shocks. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 65: Observe Center Of Gravity
● Transport the transport unit/cabinet with the greatest care. ● Choose the lowest transport height possible. The pallet may not touch the ground. Always transport the cabinet in an upright position. ● Avoid driving over bumps. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 66: Transport With A Crane
When transporting an option cabinet, the force is absorbed via the screwed-on U sections. Remove the U sections after transporting the cabinet. Please observe the transport information in the option cabinet. Note Lifting bars The lifting bars are not included in the scope of delivery. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 67: Figure 4-3 Lifting Bar Label
5. Lift the cabinet. Avoid shifting the center of gravity or distorting or damaging the cabinet. When suspended, the cabinet must be parallel to the ground. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 68: Transporting Transportation Units Packed In Boxes
To protect the boxes against pressure, use sufficiently long rope and a spreader beam. Please proceed as follows: 1. Attach the rope/cable to the pallet as shown in the following diagram. ① 2. Attach the rope/cable to the spreader beam and the crane hook. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 69: Unpacking
● Carefully comply with the instructions for storage in Chapters "Storage" and "Technical data and drawings". ● Remove the packaging immediately prior to installation. The units are packed by the manufacturers in accordance with the order. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 70: Removing Load Securing Devices
Lifting the cabinet off the transport pallet Use a crane to lower the transportation units from the transport pallets and transport them to the installation site. Observe the guidelines described in the section "Transport with a crane." SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 71: Opening Doors In Preparation For Use
4. Remove the screwdriver from the opening. 5. Open the doors. After opening the doors, remove the label with the instructions for safety reasons. The label is only required for opening the doors the first time. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 72: Checking The Shock And Tilt Indicators Inside The Cabinet
3. Then tighten the screws again. 4. At one of the flanges of the cabinet piping, connect oil-free compressed air or a nitrogen bottle. Use a suitable transition element. Blow out any residual water. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 73: Storing A Device
– Room temperature should be approx. 10 °C (14 °F) above the outside temperature. – The temperature may not fall below ‑20 °C (-4 °F). – For lower temperatures, agree on suitable measures together with Siemens. – Relative humidity should be less than 60%.
Page 74 – Place a humidity meter that can be read from outside inside the film wrapping. Observe the values provided in the technical specifications on relative humidity. Check the values regularly using the humidity meter. – Inspect the device regularly. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 75: Installation
If foreign bodies are left in the device after installation and maintenance work, this can cause damage when the device is switched on. ● Before switching on, check as to whether there are any foreign bodies in the device. Remove any foreign bodies. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 76: Tools Required
Voltages of over 1000 V are present when this equipment is operational. When touched, this can result in death or serious injury. Make sure that the side panels are installed on the left and right outer ends of the drive. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 77: Figure 5-1 Connecting The Transport Units
Examples of the arrangement of the side panels ① 2 transport units Re-cooling unit ② 4 transport units Transport unit, x = remove the rear panel - it is not required Figure 5-1 Connecting the transport units SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 78: Screwing The Transport Units Together
Holes are provided for M12 screws for securing the cabinet to the foundation. Install the transportation units in accordance with the specifications provided in the accompanying dimension drawings in "Layout diagrams and dimension drawings". SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 79: Connecting The Grounding Bars
4. Refit the washer and nut. 5. Tighten the nut (torque: 50 Nm). ① M12 nut; washer ② Connection jumper Figure 5-2 Connecting cabinets SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 80: Connecting The Dc Bus
Remove the insulating strips from the busbars, which were attached in the factory, and ② ③ connect them to another cabinet. To do this, remove cable ties Figure 5-4 Removing the dust protection SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 81 When attaching the connection jumper, if the minimum clearance between the two brackets is fallen below, then flashovers can occur. This can damage the converter. ● It is crucial that you maintain a minimum clearance of 8.3 mm between the two ④ ⑤ brackets SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 82 2 x insulating strips B rear, in the viewing direction). ③ 2. Using a cable tie , bind the insulating strips at the bottom. Cut off any excess cable tie length. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 83: Connecting The Interface Terminals
● If deionized water leaks out, eliminate the source of the problem and remove the liquid from the surfaces affected. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 84: Installing The Battery Of The Uninterruptible Power Supply
Remove the screws 4. Remove the uninterruptible power supply so that you can take off the operator panel. ② 5. Remove the screw securing the battery holder in place. 6. Carefully remove the battery holder. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 85: Figure 5-7 Install Battery
7. Insert the battery pack Figure 5-7 Install battery 8. To reinstall the uninterruptible power supply, perform steps 2 to 6 in reverse order. 9. Remove the "UPS without battery pack" label from the converter. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 86 Installation 5.10 Installing the battery of the uninterruptible power supply SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 87: Electrical Connection
Operation with defective seals can result in death, serious injury or material damage. ● Replace the defective seals before commissioning. Observe the environmental conditions stated in the technical data. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 88 Detailed information about connecting the components is given in the interconnection diagram. Note We recommend using shielded cables. Unshielded cables can transfer disturbances to the control and signal lines and lead to malfunctions in the drive. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 89: Electromagnetic Compatibility
● When the cables are routed close to ground potential, the immunity to interference is increased. For this reason, you are advised to lay these cables along edges and at ground potential. ● Ground the reserve cores on at least one end. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 90 ● Apply the cable shield so that it covers the greatest possible surface area. Use ground clamps, ground terminals or ground screw connections. ● Avoid extending the cable shield to the grounding point using a wire. This reduces the shield effectiveness by up to 90%. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 91: Figure 6-1 Shield Connection Using A Clip
● Ensure that the cable shield is correctly connected. ● Bridge shield gaps (at terminals, circuit-breakers, contactors, etc.) with minimum impedance and through the largest possible surface area. ① Shield busbars ② Cables ③ Terminals Figure 6-2 Bridging shield gaps SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 92: Potential Concept
100 m with one or two parallel ca‐ Capacitance per unit length max. bles; 0.45 µF/km Cables must be shielded 500 m with output reactor (option L08) Cable length (line side) 300 m SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 93: Connection
Each cabinet has a grounding lug for grounding the components installed in the cabinet. It is located at the bottom of the cabinet. Connect the cabinets securely to the plant grounding system via these grounding lugs. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 94: Preparations For Connecting The Power Cables
2. Apply a thin film of grease. Electrolube 2G is a suitable lubricator. 3. Screw the cable lug with a M12 screw and, if necessary, with a washer to the contact surface. Tighten the nuts with a torque of 50 Nm. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 95: Connect The Power Cable To The Motor And The Supply System
Cables connected to the connection point that are not in compliance with the applicable regulations represent a high electrical transition resistance that can cause thermal damage (fire) during operation. ● Tighten the screws with the required torque. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 96: Table 6-3 Drive And Motor Connection Terminals
● Change the phase sequence with the drive parameterization. Note Interconnect the windings for motors that can be operated in star-delta correctly. To do this, read the motor documentation. Observe the required isolation voltage for the operation of the drive. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 97: Connect The Auxiliary Voltage
2. Allow unimpeded access to the SMC30 Sensor Module. 3. Route the cables from the encoder into the cabinet from below and to the encoder module. ① 4. Connect the encoder cables to the SMC30 Sensor Module. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 98: Figure 6-7 Connecting The External Encoder To The Smc30 Sensor Module
Figure 6-7 Connecting the external encoder to the SMC30 Sensor Module Connection example 1: HTL encoder, bipolar, with reference signal Figure 6-8 Connection example 1: HTL encoder, bipolar, with reference signal SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 99: Interconnecting Optional Connections
Schematic diagram: Fastening the cable ties Mounting the rear panel After all installation and connecting work has been completed, reattach the rear panels to the individual transport units that were removed during preparatory work. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 100 Electrical connection 6.6 Mounting the rear panel SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 101: Start-Up
● Obtain information about the range of SITRAIN training courses available through your local contact person. Make use of the support and services offered by the responsible Siemens Service Center when commissioning this equipment. You can find the relevant contact person under "Service & Support (Page 219)".
Page 102: Profibus Interface, Diagnostics Leds, Address Switches
The PROFIBUS connection, diagnostic LEDs and the PROFIBUS address switch are located on the control unit. ① X126 PROFIBUS connection ② PROFIBUS diagnostics LEDs ③ PROFIBUS address switches Figure 7-1 PROFIBUS interface ① X126 PROFIBUS interface Figure 7-2 X126 PROFIBUS connection SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 103: Table 7-1 Profibus Interface X126
● The controller is not transferring any setpoints. ● During isochronous operation, no or a faulty global control (GC) is transferred by the controller. 2 Hz Cyclic communication has been interrupted. flashing light SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 104: Connecting Profibus Cables
2. Connect the cable shield over a wide area on both sides. Switching the bus terminating resistor on and off 1. Activate the bus terminating resistor at the two ends of the bus line. 2. Deactivate the bus terminating resistor at all other connectors. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 105: Setting The Profibus Address
● Using rotary coding switch "DP L", set the hexadecimal number for 16 Set the Profibus address using the rotary coding switches hexadecimal to a value between 1 ) and 126 Examples: ≙ 15 ≙ 23 ≙ 7E SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 106: Requirements For Communication Via Profibus
The eleventh bit (bit 10) must be preset to 1 in the first control word of the master on the drive. This also applies when no other master control commands are in use and slaves are communicating by direct slave-to-slave data exchange only. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 107: Operation
Serious follow-on faults are possible, if the specified short-circuit current values are exceeded. This can result in death, serious injury or material damage. ● Observe the maximum permitted short-circuit currents and maximum specified short-circuit times. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 108: Operating The Drive
The AOP30 communicates with the drive via a serial RS-232 interface with PPI protocol. The interface is a point-to-point connection. The AOP30 has the master function in this communication. The connected drive has the slave function. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 109 ● Realtime clock for the time stamping of faults and for setting up simple time controls ● LOCAL/REMOTE switchover for selecting the operating location ● Two-stage security concept to protect against unintentional or unauthorized changes to settings. ● Time and date memory powered by internal battery backup SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 110: Buttons Of The Aop30
Inhibit functions (Page 120) 8.3.1.3 Basic operation of the AOP 30 The menu structure Operation of the AOP 30 is menu-driven. To make it easier to find a menu, the following figure shows the menu structure. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 111: Figure 8-2 Menu Structure Of The Aop 30
The menu displays marked with * only appear if you set the "special access" access level. More detailed information is available in the "Inhibit functions" section. Figure 8-2 Menu structure of the AOP 30 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 112 3. Press the <▲> or <▼> function key to select the desired Help topic. 4. Press the <OK> function key to call the selected Help topic. 5. Press the <Back> function key to exit the Help function. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 113: Configuration Of The Aop30 Operator Panel
1. Press the <Change> function key. The "Operation screen" menu opens. 2. Press the <▲> or <▼> function key to select the "Screen 2" entry. Then press the <Change> function key to change the "Active" setting. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 114 The display changes to the menu for selecting the DriveObject (DO). 6. Press the <▲> or <▼> function key to select the desired DO. Then press the <OK> key to confirm the setting. The "Parameter selection" menu opens. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 115: Table 8-1 List Of Signals For The Operation Screen
Drive output voltage smoothed (10) r0025 C_OUT p2001 Speed setpoint smoothed r0020 NSETP 1/min p2000 Control factor smoothed r0028 Reference control factor Field-producing current component r0029 p2002 Torque-producing current component r0030 p2002 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 116 Vdc smooth r0026 p2001 Power Module temperatures r0037 LT T °C Line frequency fLine PROFIBUS setpoint r2050 PBSOL DO: TM31 PROFIBUS setpoint r2050 PBSOL Analog inputs U/I r4052 AI_UI Analog inputs % r4055 AI_% SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 117: Control Settings
5. Press the ▲ or ▼ function key to select the desired entry. Press the <Change> function key to change the setting. 6. Press the <Back> function key to confirm the entries. You can find the description and setting options for the individual menu items in the following. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 118 It is possible to switch off in remote mode by pressing the<OFF> key. ● Setting "No": The <OFF> key has no effect in REMOTE operation. In LOCAL mode, the OFF key is always in effect. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 119 The times set here act in addition to the ramp-up and ramp-down times set in the drive. The default setting for the AOP ramp-up time is 20 seconds. The default setting for the AOP ramp-down time is 30 seconds. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 120: Inhibit Functions
The menu structure of the inhibit functions Calling up the inhibit function menu 1. Press the key with the key symbol. The various inhibit functions are described in the following. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 121 The scope of the displayed parameters conforms to the set access level. The access level determines which parameters can be displayed and changed. The higher the access level, the more functions that are available. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 122: Menu Description And Setting Options
To make things easier for you, the respective section of the menu structure is illustrated at the beginning of each chapter. 8.3.3.1 Operation screen The menu structure of the operation screen Figure 8-5 Menu structure of the operation screens SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 123 Selects a parameter (value or bar) of the operation screen. Help Call up of an explanatory help text for the selected display. This help text de‐ scribes, e.g. which parameter forms the basis for the display. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 124 The alarms are displayed in ascending order in separate screens. 1. Press the<Tools+> key. Select "older" or "newer" to fetch the alarms arranged chronologically. 2. Press the <Help> function key to fetch information about correcting the alarm. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 125: Parameterization
3. Press the <Change> function key to open the change window of the parameter. You can change the parameter by assigning values or by making a selection from a list. 4. Press the <Help> function key to fetch information about the selected parameter. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 126 You can set separately the main setpoints in the terminal mode and PROFIBUS mode using two command data sets. This requires that you have parameterized this beforehand. ● In terminal mode p1070[1] , REMOTE MODE 1 ● In PROFIBUS mode p1070[0] , REMOTE MODE 0 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 127: Fault/Alarm Memory
(r0969). The diagram below shows that currently at least one active fault/alarm is present for the "VECTOR" drive object. The two other drive objects are fault-free. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 128 An alarm is the response to a fault condition identified by the drive that does not result in the drive being shutdown. Alarms do not need to be acknowledged. Alarms are "self acknowledging", that is, they are reset automatically when the cause of the alarm has been eliminated. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 129: Commissioning / Service Device Commissioning
3. Press the <▼> function key to select the "Device commissioning" row. Press the <OK> function key to confirm the selection. – The menus marked with "*" appear only when the "special access" access level was selected SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 130 You will find a list of the settable parameters below. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 131: Table 8-3 Overview Of Important Parameters (Equipment Commissioning)
Switch switch-off time measured, switch 0 p6674[0] Switch switch-on monitoring time, switch 0 p6675[0] Switch switch-off monitoring time, switch 0 p6681[0] Switch On/Off commands pulse time, switch 0 p6683[0] Switch bounce time, switch 0 DO B_Inf SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 132 During the device commissioning, prior to a change of the access level, e.g. from access level 2 to access level 3, select the status "0: ready)". For further information, refer to the Commissioning / service device commissioning section. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 133: Commissioning / Service Drive Commissioning
In this menu, all of the parameters of the basic parameterization except for the parameters of the DO B_Infeed can be set. Motor identification This function has not yet been implemented and will be made available at a later point in time. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 134: Commissioning / Service - Aop Settings
4. Press the ▲ or ▼ function key to select the desired setting. Press the <OK> function key to confirm the selection. * The "Extended settings" menu appears only when the "special access" access level is selected. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 135 DO. You can select and assign all parameters (r and p). In addition, a selection of plausible displayable parameters is displayed for each DO. More detailed information is available in Chapter "Defining operating screens". SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 136 AOP in real time. 4. Select "Save". Confirm the setting with <OK>. Extended settings In this menu, you can make the following extended settings: ● Load the AOP settings from the CU ● Automatically acknowledge topology SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 137 "Database mode for the test bay" function. This activation can be used, for example, to redefine a Motor Module as an Active Line Module during the test. The automatic deletion of the database is disabled. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 138: Commissioning / Service - Aop Diagnostics
Commissioning / Service / AOP diagnostics menu structure 1. Press the <<MENU>> key. 2. Press the <▼> function key to select the "Commissioning/Service" row. Press the <OK> function key to confirm the selection. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 139 2 V. Depending on the battery voltage, the following messages are issued: ● Battery voltage ≤ 2.45 V: "Replace battery". ● Battery voltage ≤ 2.30 V: "Alarm, weak battery". SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 140 ● Number of frame test mark errors ● Number of frame transfer errors ● Number of layer 2 message frame failures ● PPI status ● Number of layer 7 message frame failures ● Number of message frame repetitions (SD2) SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 141 The "Delete persistent database" menu item deletes the database manually. The database will be rebuilt during the next power up. Note The database is deleted immediately, without further confirmation, after pressing the <OK> function key. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 142: Language
Such attributes are, for example: ● Readable attributes ● Writable attributes ● BICO attributes The parameters can be accessed via the following means: ● PC with commissioning tool via PROFIBUS ● Operator panel SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 143: Parameter Types
The CDS and DDS data sets can be switched during operation. Further data set types also exist, however these can only be activated indirectly by means of a DDS changeover. – EDS: Encoder data set – MDS: Motor data set SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 144: Functions
● When the drive should be operated in both directions of rotation. ● If the cables were connected with an incorrect phase sequence. Note Note that only one direction of rotation is enabled in the factory setting. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 145: Table 8-5 Parameter
Suppression speed 2 p1093 Suppression speed 3 p1094 Suppression speed 4 p1101 Suppression speed bandwidth p1080 Minimum speed r1112 Speed setpoint after minimum limiting You can find additional information in function diagrams 1550 and 3050. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 146: Table 8-7 Parameter
● The initial rounding ● The ramp-down time ● The final rounding The new inverted setpoint is approached using the following parameters: ● The initial rounding ● The ramp-up time ● The final rounding SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 147: Vector Control
● Motor protection due to variable torque limitation in motor and regenerative mode. ● Drive and braking torque controlled independently of the speed. These benefits can even be achieved without speed feedback. Note Vector control can be used with or without an encoder. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 148 The reason is that the speed is measured directly and used for the model formation of the current components. Function diagrams ● 1590 ● 1610 ● 6010 ● 6030 ● 6040 ● 6050 ● 6060 ● 6490 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 149 ● Start-up in closed-loop operation (directly after drive is energized) ● Passes through low frequency range (0 Hz) in closed-loop operation Note In this case, the speed setpoint upstream of the ramp-function generator must be greater than p1755. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 150: U/F Control
The voltage change ensures that a constant magnetization current Iµ flows. Figure 8-17 Operating areas and characteristic curves for the induction motor with drive supply Adjustable parameters Parameter Setting p1300 Open-loop/closed-loop operating mode / control type SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 151: Analog And Digital Inputs/Outputs
● p4077 Analog outputs, characteristic value x1 ● p4078 Analog outputs, characteristic value y1 ● p4079 Analog outputs, characteristic value x2 ● p4080 Analog outputs, characteristic value y2 Function diagrams ● 1840 ● 9572 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 152 = (p2003 x p2000 x pi) / 30 Reference frequency 100 % = r2000 / 60 Reference control factor 100% = Maximum output voltage without overload Reference flux 100% = Rated motor flux Reference temperature 100% = 100° C SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 153: Additional Settings For Analog Outputs
"Ready for switching on" DI/DO9 X541: 3 DI/DO10 X541: 4 DI/DO11 X541: 5 8.5.2.2 Additional settings for analog outputs Two signals are freely available for each TM31, which can be used to output the analog signals. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 154 Additional setting parameters for analog output 1 (AO1) Parameter Value Adjustment range p4077[1] Analog outputs, characteristic value x1 -1000.00 to +1000.00% Factory setting: 0.00 % Setting for the x coordinate in % of the first point on the scaling characteristic. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 155 Voltage output present at terminal 1, ground is at terminal 2 Set TM31.AO_type [analog output 0] to between -10 and +10 Set TM31.AO_char. x1 to 0.00 %. Set TM31.AO_char. y1 to 0.000 V. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 156: Scaling The Input Signal Of The Analog Inputs
When analog input 0 is set as a current input (p4056 = 2 / 3 / 5) and switch S5.0 is set to "I", the unit is Parameter Value Adjustment range p4060[0] Analog inputs, characteristic value y1 -1000.00 to 1000.00% Default settings: 100,00 % Setting for the y coordinate in % of the second point on the scaling characteristic. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 157: Digital Inputs/Outputs
In general, the shield should be applied at both ends of the shield support bar. The digital outputs of the TM15 are continued short-circuit proof. The logical status of the outputs can be read back. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 158: Digital Outputs
The drive is equipped with four bidirectional digital outputs (terminal X541) and two relay outputs (terminal X542). These outputs are, for the most part, freely parameterizable. For details, please refer to the circuit manual of the drive. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 159: Monitoring Functions And Protective Functions
The drive features hardware and software functions that protect it against faults and damage caused by impermissible operating statuses or hardware malfunctions. The monitoring elements provide internal microprocessor-controlled monitoring and remote device monitoring. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 160: Insulation Monitoring
● Limit value 2: Insulation resistance < 100 kΩ = Signal 2 (fault) The signals are issued to STARTER and output on the operator panel. Further information about the wiring is contained in the circuit manual. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 161: Tripping Of The Circuit-Breaker In Case Of Undervoltage
● Never use force to open the doors while the DC-link capacitors are discharging. ● Always observe the five safety rules (Page 17). SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 162: Vdc-Max Closed-Loop Control
● p1251, settling time ● p1252, derivative-action time If subsequent optimization is required, this can be set using the dynamic factor. In this case p1250, p1251, p1252 parameters are weighted with the dynamic factor p1243. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 163 The controller gain can be changed by means of p1250. The set ramp-down remains inactive while the vdc_max controller is active. The ramp- down time increases the more excess kinetic energy is stored in the drive train. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 164: Speed Monitoring With Incremental Encoder
8.5.3.7 Automatic restart After the power fails and returns, the drive is automatically switched on again, irrespective of the length of the power failure. Alarms are acknowledged automatically and the drive is restarted. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 165 The automatic restart function cannot be used in conjunction with the operator panel in the LOCAL mode. When operated in the LOCAL mode, the operator panel withdraws the "ON" command to the circuit breaker if fault OFF1, OFF2 or OFF3 is active. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 166: Fault And System Messages
If these conditions are fulfilled, you can start the drive. Insulation monitoring The deployed insulation monitoring device has an external delete input. This input is interconnected in such a way that the fault messages are automatically acknowledged at the insulation monitoring device. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 167: Diagnosis
Additionally, a note relating to the cause of the alarm is displayed in the status bar of the operator panel. Every fault and alarm is entered in the fault/alarm buffer along with time the fault occurred. The time stamp refers to the relative system time in milliseconds (r0969). SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 168: Diagnostics Via Leds
Carry out a POWER ON. light for POWER ON. Green/ Flashing light Component recognition via LED is acti‐ orange vated. The color depends on the LED state when component recognition is activated. Red/orange SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 169: Diagnostics Via Parameters
Enable run missing External power-on inhibit active Commissioning not yet complete Infeed enable missing Ramp-function generator enable missing No start ramp-function generator No setpoint enable OFF1 internal enable missing OFF2 internal enable missing SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 170 DI/DO 13 (X132.8) High DI/DO 14 (X132.10) High DI/DO 15 (X132.11) High If a DI/DO is parameterized as output (p0728.x = 1), then r0721.x = 0 is displayed. DI: Digital input DI/DO: Bidirectional digital input/output SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 171 Display of the digital output status on the Terminal Module 31 (TM31) Signal name 0-signal 1-signal DO 0 (X542.1 - 3) High DO 1 (X542.4 - 6) High DI/DO 8 (X541.2) High DI/DO 9 (X541.3) High DI/DO 10 (X541.4) High SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 172 TM15 digital outputs status Display of the digital output status on the Terminal Module 15 (TM15) Signal name 0-signal 1-signal DI/DO 0 (X520.2) High DI/DO 1 (X520.3) High DI/DO 2 (X520.4) High SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 173 DI/DO 20 (X522.6) High DI/DO 21 (X522.7) High DI/DO 22 (X522.8) High DI/DO 23 (X522.9) High It does matter whether DI/DO is set as an input or output (p4028). DI/DO: Bidirectional digital input/output SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 174 Operation 8.6 Fault and system messages SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 175: Maintenance
Magnetizing and demagnetizing equipment that is fed from an external voltage source can result in high voltages. This voltage can result in death or serious injury. ● Ensure that no voltage from external feeds exists before commencing maintenance and repair work. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 176 "Visual inspections". ● Dust deposits inside the cabinet unit must be removed at regular intervals (or at least once a year) by qualified personnel in line with the relevant safety regulations. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 177: Grounding The System
Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis.
Page 178 Secure the terminals of the grounding spider, first on the lower ball button , and then on the ② upper ball buttons ① ② Ball head in the cabinet Ball buttons in the motor cabinet Figure 9-1 Grounding points SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 179 Maintenance 9.2 Grounding the system Attaching the grounding spider Figure 9-2 Example: Attaching the grounding spider SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 180: Grounding Using A Make-Proof Grounding Switch
A DC link short-circuit can occur if you ground the drive under voltage. This can result in death, serious injury or material damage. ● Remove the socket wrench before switching on the power. This activates the interlocking. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 181: Opening The Doors
Opening the power unit doors for maintenance work The doors can only be opened under the following conditions: ● The DC-link voltage is below a threshold value of 60 V. ● The circuit-breaker is open. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 182: Manually Unlocking Power Unit Doors
If the auxiliary voltage fails, you can only unlock the doors manually. To unlock the doors, proceed as described in the chapter titled "Preparation for use". See also Opening doors in preparation for use (Page 71) SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 183: Secure Locking System (Option M10)
Circuit-breaker ② Coded key for the key transfer unit ③ Key transfer unit ④ Coded key for cabinet doors ⑤ Locks for the cabinet doors Figure 9-6 Components of the secure locking system SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 184: Inspection And Maintenance
Check the internal connec‐ Siemens serv‐ After 1 year tions. ice personnel and then every 4 years. Carry out inspection and Siemens serv‐ Annually Refer to the following pages visual check. ice personnel SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 185: Cleaning
For significant levels of pollution and dirt, use an ESD cloth soaked in ethyl alcohol (however, not so much that it drips from the cloth). SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 186: Cleaning Aluminum Parts
● Replace defective hoisting solenoids and security bolts before (re)commissioning. 9.4.4.3 Checking the isolating clearances ● Slight, dry, non-conducting contamination is permitted. ● Remove contamination caused by dust in conjunction with high humidity. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 187: Checking The Capacitor Release
Checking the plug connections. Regularly check the plug connections to ensure they are seated correctly and the contacts are not corroded. Note The fiber-optic cables for the gating boards must be properly inserted in the connectors. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 188: Replacing Filter Mats
Dust can enter the interior of the cabinet during filter mat replacement due to the suction of the running fans. Dust deposits can damage the device. ● Carefully ensure that no dust enters the cabinet when replacing the filter mats. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 189: Maintaining The Fan
If the drive is equipped with a temperature-controlled fan, the fan can run on even if the power section is switched off. You can be injured if you touch the fan. ● Wait until the fan has shut down and has come to a stop. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 190: Load Operator Panel Firmware, Parameter And Signal Descriptions
Technical specifications of the backup battery Type CR2032 3V lithium battery Manufacturer Maxell, Sony, Panasonic Nominal capacity 220 mAh Maximum permissible charging current 10 mA, limited to < 2 mA in the operator panel SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 191 Dispose of the battery in accordance with the applicable country-specific laws and regulations. Set date and time 1. Using the "MENU" key, select the main menu of the AOP 30. 2. Using "F2", select the menu item "Commissioning/service". Confirm with "F5" SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 192: Repair
"Fastening the cable ducts with cable ties (Page 99)". Note Special investigation of defective components You can return defective components, e.g. phase modules, PowerCards, etc. for a special investigation. You can find more information here (http:// support.automation.siemens.com/WW/llisapi.dll?aktprim=1&lang=en&referer=%2fWW %2f&func=cslib.csinfo&siteid=csius&nodeid1=17218131&treeLang=de&groupid=4000002&e xtranet=standard&viewreg=WW&objaction=csopen). SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 193: Torques
M3.5 11.5 11.5 22.1 22.1 11.5 26.6 31.0 15.9 34.5 63.7 42.5 159.3 265.5 Observe the tightening torques of the terminal manufacturer and the test torques according to DIN EN 60999-1, VDE 609-1 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 194: Replacing The Avt Combination Module
Example of an AVT combination module Installing the AVT combination module ② 1. Use the screws to secure the AVT combination module. ① 2. Reconnect the control lines . Do not bend the fiber-optic conductors. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 195: Replacing The Operator Panel
③ 4. Press the retaining lugs and withdraw the operator panel to the front. 5. Snap on a new operator panel. 6. Attach the connectors for the power supply and communications cable. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 196: Replacing The Compactflash Card
● Only remove or insert the CompactFlash card when the power is switched off. 2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it. 3. Copy the stored data of the previous CompactFlash card to the new original Siemens card. Note Invalid software key The software key is associated with the serial number of the CompactFlash card.
Page 197: Figure 9-12 Attaching The Changing Device To The Forklift Truck
Figure 9-13 Attaching the changing device to the forklift truck ② 4. Insert the outer stop brackets at the points provided to prevent the component to be replaced from rolling away. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 198: Replacing The Phase Module
③ 1. Remove the electrical connections from the lifting solenoids 2. Loosen the screws connecting the central brace with the frame of the cabinet, and remove the central brace. Figure 9-14 Lifting solenoid SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 199: Figure 9-15 Water Connection
2. Remove the power supply cables on the transformers. Figure 9-16 Fiber-optic conductors and power supply cable ⑦ 3. Release the screwed connections between the phase module and the busbar package on the rear of the IGCT phase module. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 200: Figure 9-17 Busbar Package
5. To remove the upper phase module, unscrew the motor voltage sensing module. Release ① the side screws . Ensure that the connected fiber-optic cable and connecting cable are not damaged. Figure 9-18 Motor current acquisition module SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 201: Figure 9-19 Busbar
3. Fasten the phase module to the busbar. The following figure shows the installed busbars in the dismantled state of the phase module. ① Phase module top ② Phase module center and bottom Figure 9-20 Installing the busbars SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 202: Figure 9-21 Insulators Of The Phase Module And Lifting Lugs
Changing device: roller tracks 4. Position the stacker with the mounted changing device in such a way that the roller tracks under the phase module and the roller tracks on the stacker can be screwed together. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 203: Figure 9-23 Changing Device: Joining The Roller Tracks
7. Remove the screwed connections for the roller tracks, which are now joined together. 8. Place the defective phase module down in a suitable place (e.g. on the wooden beams you used for placing the changing device on the stacker). SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 204 3. Tighten the joints between the water pipes by hand. Performing final checks 1. Open the valves. 2. Make sure that the connections are tight. 3. Make sure that the flow is ensured once the re-cooling unit has been switched in. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 205: Replacing The Diode Module
Required tools ● Cooling water catchment tank for emptying the drive ● Open-ended spanner (22 mm) Prerequisite Prepare the changing deviceas described in Section "Attaching the changing device to the stacker (Page 196)". SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 206: Figure 9-25 Diode Module: Water Connection
. Unscrew the water ③ supply and outlet pipes . Capture the cooling water using the catchment tray. Remove all water from the diode module. Figure 9-26 Diode module: phase connections SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 207: Figure 9-27 Diode Module: Insulators
5. Lift the diode module by a few millimeters. To do so, insert the screws (size M16x150) ① through the lugs on the diode module frame from above. Figure 9-29 Changing device: roller tracks SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 208: Figure 9-30 Changing Device: Joining The Roller Tracks
1. Install the intact module in the reverse order of the previously described steps. 2. When tightening the screws, make sure that you use the appropriate torque (Page 193) permissible for each screw type. 3. Tighten the joints between the water pipes by hand. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 209: Replacing The Power Stack Adapter
"Special examination of defective components (Page 192)". Observe the following when you send in a component: 1. Close the fiber-optic cable connectors with blanking plugs. 2. Send the defective Power Stack Adapter only in the approved packaging. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 210: Replace The Sponge For The Leak Detector
If the sponge is dry (hard), the switch is closed. If there is water in the drive, the sponge becomes soft and the switch opens. ① Sponge hard, switch is closed ② Sponge soft, switch is opened Figure 9-32 Sponge SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 211: Replacing Fuses
3. Rectify the cause of the fault. 4. Fit the replacement fuse and close the fuse holder. The order numbers for replacing fuses that have blown can be found in the spare parts list. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 212: Replacing The Current Transformer
Maintenance 9.5 Repair 9.5.9 Replacing the current transformer The current transformer may only be replaced by technicians trained by Siemens. 9.5.10 Door interlock system Contact Technical Support (Page 219) if the door interlock system becomes defective. 9.5.11 Replacing the precharging transformer...
Page 213 2. Install the new transformer in the reverse order to when you removed it. Comply with the specified torque (Page 193) of the fastening screws. When attaching the connecting cables ensure that the cables do not twist. 3. Check that the precharger is working correctly. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 214: Replacing The Precharging Rectifier
① 2. Remove the five plastic nuts of the module. Installing a module Install the new module in the reverse order to when you removed it. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 215: Spare Parts
● Only use spare parts that have been approved by the manufacturer. To request spare parts, please contact the Siemens sales office responsible for your region. You can find an overview of the Siemens contact partners in your region here (www.siemens.com/services/partner).
Page 216 Spare parts SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 217: Disposal
● Only specialist personnel may disassemble and dispose of device components and old devices using appropriate protective clothing. ● Shut down the device before disassembling. ● Ground the device ● For old equipment, observe the information in the "Transport" chapter. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 218 Disposal 11.2 Removing device components and old devices For the following components, pay special attention when disposing or reusing: ● Batteries ● Capacitors ● PCBs ● Electronic components SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 219: Service & Support
(www.siemens.com/yourcontact) Siemens Support for on the move With the "Siemens Industry Online Support" App, you can access more than 300,000 documents for Siemens Industry products – any time and anywhere. The App supports you in the following areas: ●...
Page 220 Service & Support SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 221: Technical Data And Drawings
In accordance with DIN VDE 0470 T1, EN 60 529, IEC 60 529 Protection class Class 1 according to DIN EN 61800-5-1/VDE 0160 T105 (IEC 61800-5-1) Touch protection DIN EN 50274/VDE 0660 T514 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 222 Technical data and drawings B.1 Technical specifications SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 223: Checklists And Forms
When the cable is fed in from above, ensure that enough room is available if the cable has to be bent because of the cable feeder and cross-sections. To prevent lateral forces on the entries, insert the cable vertically. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 224: Checklist For Electrical Installation
To relieve strain on the cables, they must be clamped on the cable propping bar (C-bar). When EMC-shielded cables are used, screwed glands that connect the shield to ground with the greatest possible surface area must be provided on the motor terminal box. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 225 This voltage is not integrated in the EMERGENCY STOP se‐ quence of the drive and is, therefore, present even when the EMER‐ GENCY STOP button has been actuated. These cabinet-internal cables can be easily identified by their orange insulation. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 226 Note that when the analog inputs on the customer terminal strip are used as current or voltage inputs, the isolation amplifiers ( ... ) must be set accordingly. Connecting protection and monitoring devices SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 227 VSM 10. To do so, install voltage transformers at the medium-voltage lev‐ el, which supply 3-phase 100 V AC as the synchronization voltage. Connect the voltage transformers on the drive side to terminals. SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 228 ● Spanner or socket spanner (w/f 16/17) ● Spanner or socket spanner (w/f 18/19) ● Hexagon-socket spanner (size 8) ● Torque spanner, max. 50 Nm ● Screwdriver, size 2 ● Screwdriver, Torx T20 ● Screwdriver, Torx T30 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 229: Index
Index CompactFlash card Loading operator panel firmware, parameter and " signal descriptions, 190 Replacing, 196 "Siemens Industry Online Support" App, 219 Components that can be destroyed by electrostatic discharge (ESD) Guidelines, 21 Crowbar, 30 5 safety rules, 17 DC link, 32, 34, 37, 38, 54, 161...
Page 230 Shock and tilt indicators hardware, 31 Location, 63 Make-proof grounding switch, 54 Purpose, 62 Monitoring functions and protective devices, 24 Siemens Industry Online Support Semiconductor failure, 30 App, 219 Shock and tilt indicators, 62 Spare parts, 219 Monitoring systems, 30...
Page 231 Index Voltage source DC link, 38 Water condensation, 55 SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 232 Index SINAMICS GM150 6SL3835-2LN44-2AA0 Operating Instructions Rev.201910281250 MUSTER...
Page 234 0009990025 038352 01 EN 01 Further Information www.siemens.com/LDA Siemens AG Large Drives Applications Vogelweiherstr. 1-15 90441 NÜRNBERG GERMANY *000999002503835201EN01* 000999002503835201EN01...
Page 235 Large Drives Applications Department DI MC CBMF MF-NMA LDA EN Siemens AG, DI MC CBMF MF-NMA LDA EN, Postfach 47 43, 90025 Nürnberg Tel. +49 (911) 433-6422 +49 (911) 433-6921 PD LD AP BA OM Email motoren.doku.aud@internal.siemens.co Yasmin Marx Gugelstr. 65 Our ref.
Page 237 Spine label for binder 50 mm (120 g/m2) SINAMICS GM150 6SL3835-2LN44-2AA0 MUSTER Operating Instructions Spine label for binder 145 mm (120 g/m2) SINAMICS GM150 6SL3835-2LN44-2AA0 MUSTER Operating Instructions / Installation Instructions...

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