Parameter List The Parameter List contains a detailed description of all Parameters relating to the SINAMICS G110 and is structured in numerical order. Catalogues In the catalogue you will find all the necessary information to select an appropriate inverter,...
Overview Installation Commissioning SINAMICS G110 Using the 120 W - 3 kW SINAMICS G110 System Parameters Operating Instructions Troubleshooting User Documentation Specifications Options Electro-Magnetic Compatibility Appendices Inverter Type Firmware Version SINAMICS G110 1.0 &1.1 (See Page 4) Index Issue 04/2005...
04/2005 6.1 Troubleshooting with Standard Inverter LED - timings of LED has been updated. Approved Siemens Quality for Software and Training Other functions not described in this document may be is to DIN ISO 14001, Reg. No. 2160-01 available. However, this fact shall not constitute an obligation to supply such functions with a new control, or when servicing.
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Customers can access technical and general information at: http://www.siemens.de/sinamics-g110 Contact address Should any questions or problems arise while reading this manual, please contact the Siemens office concerned using the form provided at the back this manual. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
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50 volts. This connection is normally used to ground the inverter. - Is the ground connection where the reference voltage can be the same as the Earth voltage. This connection is normally used to ground the motor. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
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Please read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your SINAMICS G110 Inverter and the equipment you connect to it. General...
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(IEC 536 Class 1, NEC and other applicable standards). If a Residual Current-operated protective Device (RCD) is to be used, it must be an RCD type B. However, if the SINAMICS G110 inverter is connected to a single-phase grounded-neutral star mains network, an RCD of type A is permissible.
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60204, 9.2.5.4) Repair WARNINGS Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
OFF and Braking Functions..................61 Control Modes (P1300)................... 62 Faults and Alarms ....................62 System Parameters ....................63 Introduction to SINAMICS G110 System Parameters ..........63 Parameter Overview ....................64 Troubleshooting....................65 Troubleshooting with the Standard Inverter LED............ 65 Troubleshooting with the BOP ................65 SINAMICS G110 Specifications ................
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Removal of ‘Y’ Capacitor Link ................79 DIN Rail Mounting Kit ................... 80 Fitting the Basic Operator Panel ................. 82 Description of the BOP ..................83 Applicable Standards ................... 84 List of Abbreviations .................... 85 Index ..........................87 SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
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Motor Overload PTC Connection ..................51 Figure 3-8 Typical Configurations of the Digital Output ................. 52 Figure 4-1 Siemens standard control using ON/OFF1 and REV ............58 Figure 4-2 Siemens standard control using ON/OFF1 and ON_REV/OFF1 .......... 59 Figure 4-3 2-wire control using ON_FWD and ON_REV ...............
Comprehensive protective functions provide excellent inverter and motor protection. The SINAMICS G110 CPM110 with its default factory settings is ideal for a large range of simple V/f motor control applications. Using the comprehensive range of programmable parameters provided with the inverter, the unit can be adapted for a wide range of applications.
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150% overload for 60 seconds 2-wire/3-wire control Automatic restart after a mains failure Flying start Protection Characteristics Overvoltage/undervoltage protection Overtemperature protection for the inverter Ground fault protection Short-circuit protection t thermal motor protection Motor stall prevention SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
(IEC 536 Class 1, NEC and other applicable standards). If a Residual Current-operated protective Device (RCD) is to be used, it must be an RCD type B. However, if the SINAMICS G110 inverter is connected to a single-phase grounded-neutral star mains network, an RCD of type A is permissible.
XAP214-123456 Character 7 is a separator XAP214-123456 Characters 8-13 are the sequential serial number 1-999999 2.2 Power Losses For information on the typical power losses for the SINAMICS G110 inverter, please consult Table 7-6 on page 69. 2.3 Ambient operating conditions Temperature -10ºC to +50ºC (14ºF to 122ºF) see Table 7-8 on page 70 for derating information.
Ensure that the inverter’s air vents are not obstructed. For the recommended clearance distances see Figure 2-4 on page 22. 2.4 Harmonic Currents For details of the harmonic currents with relation to the SINAMICS G110 inverter, please see Table 9-1on page 74. 2.5 Derating with Pulse Frequencies For details of derating with pulse frequencies with relation to the SINAMICS G110 inverter, please refer to Table 7-8 on page 70.
CAUTION The control, power supply and motor leads must be laid separately. Do not feed them through the same cable conduit/trunking. Table 2-1 Dimensions of the SINAMICS G110 Inverter Overall Dimensions Drilling Dimensions Depth with BOP fitted...
FSB and FSC can be used on ungrounded supplies, but it is necessary to cut the ‘Y’ capacitor link as described in Removal of ‘Y’ Capacitor Link on page 79. If an output phase is shorted to ground, the inverter may trip with F0001 (overcurrent). SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
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Installation 04/2005 Operation with Residual Current Device If an RCD (also referred to as ELCB or RCCB) is fitted, the SINAMICS G110 inverters will operate without nuisance tripping, provided that: A type B RCD is used. If the SINAMICS G110 inverter is connected to a single-phase grounded-neutral star mains network, an RCD of type A is permissible.
04/2005 Installation Access to the power and motor terminals Figure 2-5 below show the layout of the SINAMICS G110 inverter’s control, power and motor connection terminals. Figure 2-5 SINAMICS G110 Connection Terminals Figure 2-6 SINAMICS G110 DC Terminals Connections SINAMICS G110...
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The following minimum cross-section for cables should be used when utilizing the DC terminals: ♦ FSA – 0.5 mm (20 AWG) ♦ FSB – 1.5 mm (16 AWG) ♦ FSC – 2.5 mm (12 AWG) SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
Use screened or armored cables for the motor connections and ground the screen at both ends using the cable clamps For EMC compliant installation using the DIN Rail Mounting Kit, please refer to Appendix B on page 80. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
Wiring Guidelines to Minimize the Effects of EMI Legend Motor cable Use suitable clips to fix motor and control cable screens securely to metal back plate Mains power cable Retaining screw (inverter fixing bolts) Line commutating Choke Control cable SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
5. It is recommended that the mounting area of the rear plate has to be, as a minimum, at least the same area of the flat plate on the inverter. 6. Side by side or stacked mounting is not allowed for the SINAMICS G110 Flat Plate inverter.
Total losses (W) Lineside and control losses (W) Recommended thermal resistance of heatsink (K/W) Recommended output current (A) *The losses given in Table 2-3 are applicable for units fitted with 25 m of screened cable SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
3 Commissioning This section describes the different methods of how to commission and run the SINAMICS G110 inverter. A prerequisite is that the mechanical and electrical installation has been completed as described in Section 2, starting on page 17 of these Operating Instructions.
MLFBs listed in Table 7-4 and Table 7-5 on pages 68 and 69 respectively. Since the SINAMICS G110 is available in two variants; different options for the commissioning of the inverters are available to the user. These commissioning options are described in the following sections covering the ‘Basic Commissioning’...
Ramp-up time / Ramp-down time = 10 s. Changing the motor base frequency The default motor base frequency of the SINAMICS G110 inverter is 50 Hz. In some parts of the world motors are designed for a base frequency of 60 Hz.
3.3.1 Factory Settings The inverter has already been programmed at the factory for standard V/f applications on a Siemens standard four-pole 3-phase induction motor, that has the same power rating as the inverters. Controlling the speed of the motor is accomplished by connecting the analog inputs...
Warnings and faults states on the inverter The LED indicates the operating status of the inverter. The LED also indicate various warnings or fault states. In section 6.1 on page 65, the inverter states indicated by the LED are explained. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
04/2005 Commissioning Bus termination on USS variant The USS variant of the SINAMICS G110 inverter uses RS485 protocols to communicate with the controlling system and all other inverters connected to the network. It is necessary to terminate the last inverter on the network bus. This is achieved by setting the Bus Termination DIP switches on the front of the inverter to the ‘Bus...
Press to confirm and store the value Press until r0000 is displayed Press to return the display to the standard drive display (as defined by the customer) Figure 3-5 Changing parameters via the BOP SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
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5. Stop the motor by pressing the button. If the BOP has been set as the command source (P0700 = 1 or P0719 = 10 - 15), the inverter will stop if the BOP is removed. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
An overview is given in Table 3-3 on page 41. The modes are described in detail in the following sections. Note The SINAMICS G110 inverter can be connected in more than one mode at any time, for example, the BOP is attached, USS used and switches connected to terminals.
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Note Both variants will require (PC to Inverter Connection Kit) if operated in mode SERIAL (USS-RS232). The hardware setup for SERIAL (USS-RS232) mode can also be used for STARTER mode which additionally requires (STARTER software). SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
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Basic Operator Panel (BOP). The BOP allows the user direct access to the parameters of the SINAMICS G110 inverter. With the BOP attached to the inverter, the user can perform the following functions:...
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P1000 = 5 for complete inverter control when in STARTER mode. Note When downloading parameter sets associated with different firmware releases using the STARTER tool, it should be noted that for the new parameters, the default value is entered. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
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NOTES The frequency setpoint (P1000) and the command source (P0700) have both to be set correctly to operate the SINAMICS G110 inverter. Alternatively, P0719 can be set to a specific frequency setpoint and command source. Frequency setpoint and command source can be derived from different modes (e.g.
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Commissioning 3.4.3 Changing the Motor Base Frequency The default motor base frequency of the SINAMICS G110 inverter is 50 Hz. In some parts of the world motors are designed for a base frequency of 60 Hz. Changing the inverter motor base frequency is accomplished using three methods: A DIP switch is provided on the front of the inverter to select the required base frequency (see Section 3.3 on page 34).
04/2005 3.4.4 Quick Commissioning (P0010=1) Quick commissioning is an easy way to optimally configure the SINAMICS G110 inverter to a specific motor. The motor data, taken from the motor rating label, is entered into the inverter and then the inverter calculates the dependent control and protection parameters.
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Parameter List. Changing motor parameters is not possible unless P0010=1. Ensure that the motor is configured correctly to the inverter, i.e. in the above example delta terminal connection is for 230 V. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
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1. Motor related parameters - please refer to the motor rating plate. 2. Denotes parameters that contain more detailed lists of possible settings for use in specific applications. Please refer to the Parameter List. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
If the optocoupler is used to drive an auxiliary relay, make sure there is a commutation diode or a similar device to absorb the inductive energy. If the optocoupler is used to drive an LED, make sure that the current is limited by means of a resistor. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
50 mA max. Relay Driver LED Driver G110 +24V +24V G110 I0.0 I0.1 PLC Control PLC Control Using internal 24V & 0V ref. Using external 24V & 0V ref. Figure 3-8 Typical Configurations of the Digital Output SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
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Perform a factory reset. 21. The BOP can now be removed from the inverter. The following important restrictions should be considered when using the Cloning procedure: Only the current dataset is uploaded to the BOP. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
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If the download or upload of data fails, the inverter will not function correctly. Note 1. After cloning parameters between differing variants of the SINAMICS G110 inverters (i.e. Analog to USS or USS to Analog) the following parameter must be checked: P0719 –...
This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204, 9.2.5.4) 4.1 Frequency Setpoint (P1000) This parameter determines where the control signal for the frequency setpoint is obtained. The SINAMICS G110 has two default settings depending on the inverter variant. Analog Variant Default Value: 2 –...
4.2 Command Sources (P0700) This parameter determines from which source the inverter receives the Start, Stop and Reverse commands. The SINAMICS G110 has two default settings depending on the inverter variant, see the Quick Commissioning Flowchart on page 48. NOTES The ramp times and ramp-smoothing functions also affect how the motor starts and stops.
The different types of control are enabled using parameter P0727 and selecting one of the following options: Default value: P0727 = 0: Siemens standard control (ON/OFF1, REV) Other settings: P0727 = 1: 2-wire control (ON_FWD, ON_REV) P0727 = 2: 3-wire control (FWDP, REVP, STOP)
The REV command initiated by itself cannot start the motor. ON/OFF1 ON/OFF1 Equivalent Control Inputs Active ON/OFF1 Control Commands Active Active Inverter Frequency Time f out o = OFF1 Figure 4-1 Siemens standard control using ON/OFF1 and REV SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
Without any control signal enabled the drive will ramp down to a stop and remain at standstill. ON/OFF1 ON/OFF1 ON_REV/OFF1 ON_REV/OFF1 Equivalent Control Inputs Ignored Act. Active ON/OFF1 Control Commands Active Ignored ON_REV/OFF1 Inverter Frequency Time f out o = OFF1 Figure 4-2 Siemens standard control using ON/OFF1 and ON_REV/OFF1 SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
Using the SINAMICS G110 04/2005 4.3.2 2-wire Logic (P0727=1) Overview This method uses two maintained signals, ON_FWD and ON_REV which start/stop the drive and determine the direction of the motor. The advantage of this method of control is that ON_FWD and ON_REV can be...
04/2005 Using the SINAMICS G110 4.3.3 3-wire Control (P0727=2) Overview This method uses three commands to control the operation of the motor: 1. STOP – Causes on OFF1 command to be performed by the inverter. 2. FWDP – Causes the motor to run in a forward direction (run right).
Using the SINAMICS G110 04/2005 4.3.4 3-wire Control (P0727=3) Overview There are three signals associated with this function: 1. OFF1/HOLD – Being maintained closed the opening of the contact will switch the drive OFF and cause a ramp down to 0 Hz.
04/2005 Using the SINAMICS G110 4.4 OFF and Braking Functions 4.4.1 OFF1 This command (produced by canceling the ON command) causes the inverter to come to a standstill at the selected ramp-down rate. Parameter to change ramp-down time see P1121 NOTES ON and the following OFF1 command must have the same source.
♦ DC braking is active. 4.5 Control Modes (P1300) The various modes of operation of the SINAMICS G110 control the relationship between the speed of the motor and the voltage supplied by the inverter. A summary of the control modes available are listed below:...
04/2005 System Parameters 5 System Parameters 5.1 Introduction to SINAMICS G110 System Parameters The parameters can only be changed by using the optional Basic Operator Panel (BOP) or the Serial Interface. Parameters can be changed and set using the optional BOP to adjust the desired properties of the inverter, such as ramp times, minimum and maximum frequencies etc.
System Parameters 04/2005 5.2 Parameter Overview Figure 5-1 Parameter Overview For a comprehensive description of all the parameters, please consult the SINAMICS G110 Parameter List. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
Troubleshooting 6 Troubleshooting WARNINGS Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
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DIN0 was, in fact, set-up for the ON command. In the case of ON/OFF control via the RS485 bus (USS protocol) the relevant bit (bit 02) of status word 1 (r0052) can be found in the following position: SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
04/2005 SINAMICS G110 Specifications 7 SINAMICS G110 Specifications Table 7-1 SINAMICS G110 Performance Ratings Feature Specification Mains operating voltage 200 V to 240 V (±10%) 1AC 120 W to 3.0 kW and power ranges Input frequency 47 to 63 Hz...
16 – 12 16 – 12 16 – 12 The horsepower (hp) ratings are obtained by comparison to the Siemens 1LA6 and 1LA7 motors and not NEMA/UL rated motors. Current data applies for an ambient temperature of 50ºC unless otherwise specified The value applies to the rated mains voltage of 230 V * Indicates the last digit of the Order No.
14 – 10 12 – 8 12 – 8 The horsepower (hp) ratings are obtained by comparison to the Siemens 1LA6 and 1LA7 motors and not NEMA/UL rated motors. Current data applies for an ambient temperature of 50ºC unless otherwise specified The value applies to the rated mains voltage of 230 V * Indicates the last digit of the Order No.
04/2005 Options 8 Options The following accessories are available as options for your SINAMICS G110 Inverter. For more details please refer to the catalogue or contact your local Siemens sales office if you require assistance. Variant Dependent Options Supplementary filter for Class B operation...
European government organization. This approach allows the use of standards that are still in preparation. Note The SINAMICS G110 inverter is designed to be used only by professional end users with EMC knowledge. It is not designed for users that do not have EMC knowledge.
EN 61000-3-2 "Limits for harmonic current emissions (equipment input <= 16A per phase)". All Siemens variable speed drives of the SINAMICS G110 range, which are classified as "Professional Equipment" within the terms of the standard, fulfill the requirements of the standard.
8 kV air discharge 2 kV power cables (Level 3), 2 kV control Burst Interference EN 61000-4-4 (Level 4) Radio Frequency 80-1000 MHz, 10 V/m, 80% AM, power and Electromagnetic Field, EN 61000-4-3 signal lines amplitude modulated SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
* These limits are dependent on the inverter being correctly installed inside a metallic switchgear enclosure. The limits will not be met if the inverter is not enclosed. NOTE To achieve these performance levels, you must not exceed the default Pulse frequency. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
Category C1: Power Drive System (PDS) of rated voltage less than 1000V, intended for use in the first environment. SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
Removal of ‘Y’ Capacitor Link Removal of ‘Y’ Capacitor Link To use the SINAMICS G110 FSB and FSC on ungrounded supplies the ‘Y’ capacitor (cap) link must be removed as follows: 1. Ensure the inverter has been disconnected from all power supplies.
DIN Rail Mounting Kit 04/2005 DIN Rail Mounting Kit The DIN Rail Mounting Kit is an optional accessory for the SINAMICS G110 inverter. It must be ordered as a separate item using the following Order Numbers: For FSA: 6SL3261-1BA00-0AA0. For FSB: 6SL3261-1BB00-0AA0.
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04/2005 DIN Rail Mounting Kit 4. Holding the front of the inverter, pull the inverter forward and upwards to release it from the DIN rail. Figure B-1 Installing the DIN Rail Mounting Kit (FSA) SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
Fn button will return you to your starting point. Access Pressing this button allows access to the parameters. parameters Increase Pressing this button increases the displayed value. value Decrease Pressing this button decreases the displayed value. value SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
Safety of machinery - Electrical equipment of machines European EMC Directive When installed according to the recommendations described in this manual, the SINAMICS G110 fulfils all requirements of the EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN61800-3. Underwriters Laboratories...
Power drive system Programmable logic controller Parameter list Positive-Negative-Positive Transistor Type Positive temperature coefficient Quick commissioning RCCB Residual current circuit breaker Residual current device Ramp function generator Radio-frequency interference Revolutions per minute Universal serial interface Variable torque SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
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List of Abbreviations 04/2005 SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0...
04/2005 Index Index Drill pattern for SINAMICS G110 · 21 2-wire control · 55 2-wire Logic · 58 Electrical Installation · 23 Electro-Magnetic Compatibility 3-wire control · 55 general · 73 3-wire Control · 59, 60 self-certification · 73 technical construction file · 73 Abbreviations ·...
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Index 04/2005 Serial · 42 Operation Shock · 18 starting and stopping the motor · 54, 61 Siemens standard Control · 56 Operation with SINAMICS G110 long cables · 24 available options · 71 Residual Current Device · 24 general · 15 ungrounded IT supplies ·...
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Suggestions and/or Corrections Suggestions Siemens AG Corrections Automation & Drives Group For Publication/Manual: SD PM 4 P.O. Box 3269 SINAMICS G110 Operating Instructions D-91050 Erlangen Federal Republic of Germany Email: documentation.sd@siemens.com User Documentation From Operating Instructions Name: Order Number: Company/Service Department...