Siemens SINAMICS PERFECT HARMONY GH180 Operating Instructions Manual
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Siemens SINAMICS PERFECT HARMONY GH180 Operating Instructions Manual

Medium voltage variable frequency drive, air cooled 6sr5
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See also: Reference Manual , Operating Instructions Manual
Operating Instructions
Medium Voltage Variable
Frequency Drive
SINAMICS PERFECT HARMONY GH180
Air Cooled: 6SR5
AB
07/2018
www.siemens.com/drives

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Summary of Contents for Siemens SINAMICS PERFECT HARMONY GH180

  • Page 1 Operating Instructions Medium Voltage Variable Frequency Drive SINAMICS PERFECT HARMONY GH180 Air Cooled: 6SR5 07/2018 www.siemens.com/drives...
  • Page 3 Introduction Security information Safety notes Medium Voltage Variable Frequency Drive Description SINAMICS PERFECT HARMONY GH180 Preparing for Use Air Cooled 6SR5 Assembly Operating Instructions Electrical Connections Commissioning Operation Maintenance Spare Parts Disposal and Recycling Service and Support Technical Data Quality List of abbreviations 07/2018 A5E42736645A_AB...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Introduction..............................7 Introduction..........................7 Security information............................9 Safety notes..............................11 General Safety Information....................11 Observing the Five Safety Rules....................12 Safety Information and Warnings...................13 ESD-sensitive Components....................15 Description..............................17 Cabinet Details........................17 4.1.1 Supply Scope ........................17 4.1.2 Input / Output Section......................17 4.1.3 Transformer Section.......................17 4.1.4 Cell Section..........................18 4.1.5 Control Section........................19 4.1.5.1...
  • Page 6 Table of contents Assembly..............................53 General Mounting ........................53 Proper Cabinet Anchoring Methods..................54 Electrical Connections..........................55 General Electrical ........................55 Installation External Wiring ....................56 Grounding, Cabling, and Shielding Recommendations............59 Cable Gland Plates Removal and Installation Guidelines............62 Terminal Blocks........................63 E-Stops..........................64 Associated Protection provided by the Customer..............65 Commissioning............................67 Residual Current Device (RCD) Compatibility...............67 Cell Reforming........................68...
  • Page 7 Technical Data............................109 Storage, Transport and Operation Ambient Conditions............109 Power Cell Specifications Table...................111 21/24-Cell Specifications......................112 15-Cell Specifications......................113 Quality..............................115 CE Marking and Directives for SINAMICS PERFECT HARMONY GH180 Products..115 CE Marking..........................116 CE Marking on Power Drive Systems (PDS)...............117 List of abbreviations..........................119 Abbreviations........................119 Glossary..............................125 Index.................................137...
  • Page 8 Table of contents Figure 4-3 Multi-Language Keypad and Display Interface ...............22 Figure 5-1 Center of Balance Label......................27 Figure 5-2 Securing of Uncrated Drive (blower cage removed)..............32 Figure 5-3 Top to Bottom: Transportation with Crane using H-Shaped Spreader Bar; Transportation with Crane using Single Spreader Bar ..................40 Figure 5-4 Lifting Views with Typical Block Placements................42 Figure 5-5...

  • Page 9: Introduction

    Introduction Introduction About This Manual This manual provides customer documentation for the SINAMICS PERFECT HARMONY GH180 variable frequency drive (VFD). The content of this manual provides standard information as well as descriptions of all available options for this product line. The contents also provides safety warning and notes, preparation for use, assembly/installation, electrical, commissioning, operation, maintenance, spare parts, and disposal information.
  • Page 10 Introduction 1.1 Introduction Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 11: Security Information

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks.
  • Page 12 Security information Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 13: Safety Notes

    General Safety Information Proper Use SINAMICS PERFECT HARMONY GH180 medium voltage drives must always be installed in closed electrical operating areas. The drive is connected to the industrial network via a circuit- breaker that is electrically connected to the VFD control to enable the drive protection features.

  • Page 14: Observing The Five Safety Rules

    Safety notes 3.2 Observing the Five Safety Rules Observing the Five Safety Rules There are five safety rules that must always be observed to assure not only personal safety, but to prevent material damage as well. Always obey safety-related labels located on the product itself and always read and understand each safety precaution prior to operating or working on the drive.

  • Page 15: Safety Information And Warnings

    Safety notes 3.3 Safety Information and Warnings Safety Information and Warnings DANGER Hazardous Voltage! ● Always follow the proper lock-out/tag-out procedures before beginning any maintenance or troubleshooting work on the VFD. ● Always follow standard safety precautions and local codes during installation of external wiring.
  • Page 16 – for the applications defined as suitable in the technical description. – in combination with equipment and components supplied by other manufacturers which have been approved and recommended by Siemens. ● Always follow the facility/installation site rules/guidelines for Personal Protectiive Equipment (PPE) based on the Arc Flash study of that facility.

  • Page 17: Esd-Sensitive Components

    ● Avoid plastic Styrofoam™, vinyl and other non-conductive materials. They are excellent static generators and do not give up their charge easily. ● When returning components to Siemens Industry, Inc. always use static-safe packing. This limits any further component damage due to ESD.

  • Page 18: Figure 3-1 Esd Protective Measures

    Safety notes 3.4 ESD-sensitive Components ● Avoid physical contact with electronic components. If you need to perform absolutely essential work on these components, then you must wear one of the following protective gear: – Grounded ESD wrist strap – ESD shoes or ESD shoe grounding strips if there is also an ESD floor. ●...

  • Page 19: Description

    Description Cabinet Details 4.1.1 Supply Scope Standard Scope of Supply The scope of supply for the air-cooled SINAMICS PERFECT HARMONY GH180 VFD system basic unit consists of multiple sections: ● Input/Output section ● Transformer section ● Cell section ● Control section ●...

  • Page 20: Cell Section

    750 V secondary windings. The transformer is a dry type forced air-cooled unit, and polyglass air baffles are used to direct air movement across the coils. All SINAMICS PERFECT HARMONY GH180 transformers are thermally monitored.

  • Page 21: Control Section

    Control Section Coordinated Input Protection Scheme The SINAMICS PERFECT HARMONY GH180 product uses the controller with an integral I/O system. The control system continuously measures input currents and voltages to the drive's input transformer and also protects against transformer secondary side faults that cannot be seen by typical primary protection relaying.

  • Page 22: Figure 4-1 Input Protection Interface For Trip Contacts

    Description 4.1 Cabinet Details ① Ratings PB4E-Stop: 600 VAC, 10 Amp Cont., 12 Amp make, 1.2 Amp break ② Digital Outputs: 230 VAC, 1 AC ③ LFR N.C. Contacts: 30 VDC and 120 VAC, 10 A 100 VDC, 0.5 A 240 VAC, 7.5 A Figure 4-1 Input Protection Interface for Trip Contacts...

  • Page 23: Control Door Cabinet Components

    Description 4.1 Cabinet Details 4.1.5.2 Control Door Cabinet Components SIMATIC Keypad User Interface (for OI) The drive is equipped with a keypad and display interface located on the front of the drive NXGpro Control " (A5E33474566) for detailed control cabinet. Refer to the manual entitled " information on keypad operation.
  • Page 24 Description 4.1 Cabinet Details ML User Interface Multi-Language Keypad (T76) The drive is equipped with a keypad and display interface located on the front of the drive control cabinet (for above 3000 m option). Figure 4-3 Multi-Language Keypad and Display Interface The multi-language keypad is intended as a direct replacement for the standard keypad.
  • Page 25 Description 4.1 Cabinet Details Push button kit (option K29) The components of the pushbutton kit in the control cabinet door panel: ● a START pushbutton ● a STOP pushbutton ● a fault reset button ● a manual speed potentiometer Off-Local-Remote Selector Switch The Off-Local-Remote Selector is the default three-position mode select switch that is mounted on the front of the drive.

  • Page 26: Cooling Section

    Blowers and Speed Settings Blowers All SINAMICS PERFECT HARMONY GH180 air-cooled drives are force air-cooled. An extremely important part of the installation process is making provisions for exhausting the heat that is generated by the operation of the drive. Although the drive is highly efficient, there...
  • Page 27 Applying Medium Voltage without air flow will result in a trip from the Coordinated Input Protection Scheme. To remove the unit's latent heat, Siemens recommends running the blower for ten minutes after removing Medium Voltage. Air Cooled 6SR5...
  • Page 28 Description 4.1 Cabinet Details Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 29: Preparing For Use

    Bill of Lading or Packing List provided with the drive to view the weight and Refer to the dimensions of each transportation unit / shipping split. Contact Siemens if any of the documents mentioned in the previous paragraphs are not available.
  • Page 30 Preparing for Use 5.1 Transportation Preparation 6SR5 Air-Cooled (40 - 260 A,15-cell, 21-cell, and 24-cell) 1. Fan assemblies shipped on pallets 2. Transformer & Cell cabinet 3. Cell cabinet Note Cell Shipment Cells may be shipped separately in some instances. Examples: ●...

  • Page 31: Packing And Transportation Requirements

    4. Repair or replacement of crating material if damaged and no longer capable to provide protective environment for equipment. Contact Siemens when extended periods of storage or exposure to extreme environmental conditions occur. Transportation Requirements 1.
  • Page 32 Customs), inspection and repackaging should be completed immediately to correct packaging damage and mitigate potential risk for equipment damage. Equipment damage caused by damaged or missing protective packaging is not covered by Siemens warranty policy. Ocean and Air Transport Crated and packaged equipment is designed for ocean transport and meets all 2M4 conditions with the exceptions of free fall and pitch and roll.
  • Page 33 Rail Transport 1. All Truck, trailer, and Lorrie Transport requirements must be met. 2. Notify Siemens if rail transport will be used prior to order placement. Special transport packaging or equipment design may be required. 3. Crating and moisture vapor barrier supported by an appropriate level of moisture inhibiting material are required.
  • Page 34 – For uncrated cabinets, following lifting guidelines posted on the cabinets. – For crated items, follow lifting marks and notations marked on the crates. ● Siemens recommends periodic inspections of equipment or packaging during shipment and storage. Air Cooled 6SR5...
  • Page 35 Preparing for Use 5.2 Packing and Transportation Requirements WARNING Properly Lift or Transport Equipment 1. Care and attention must be used to continuously monitor lift conditions while lifting. Use low lifting heights and slow movements where possible when lifting or transporting equipment.

  • Page 36: Proper Drives Receiving, Off-Loading, Handling, Unpacking, And Placement Techniques

    5.3 Proper Drives Receiving, Off-loading, Handling, Unpacking, and Placement Techniques Proper Drives Receiving, Off-loading, Handling, Unpacking, and Placement Techniques When handling SINAMICS PERFECT HARMONY GH180 drives, it is essential to understand the proper techniques associated with: ● Receiving ● Off-loading ●...

  • Page 37: Receiving

    & conditions that must be followed. (inclusive of time limitations to submit a claim & requirements to view crating & packaging). For other specific order information, contact Siemens. Note Damage During Shipment If damage occurs during shipment, contact the shipping carrier to file a claim.

  • Page 38: Off-Loading

    If suspension above the ground is required to prevent ingress of water or other undesirable conditions, Siemens recommends the drive be rested on wooden or steel blocks with 0.5 m maximum spacing intervals. Blocks must support the entire depth of the cabinet and be at least 1/5 longer than the depth of the cabinet/ transportation unit depth.
  • Page 39 5.5 Off-Loading Note SINAMICS PERFECT HARMONY GH180 drive system is a customized product. Exact weights for shipping sections can vary. Refer to the System Lifting Instruction Drawings provided with the drive for the estimated weights and center of gravity for your specific system.

  • Page 40: Handling

    ● Personnel performing lifting and handling of equipment load has liability for managing safe transport. To help assure proper lifting of cabinets, Siemens suggests the following actions: ● Verify that the equipment used is sized appropriately according to weights and forces to which they will be subjected.

  • Page 41: Transportation With Crane

    Preparing for Use 5.7 Transportation with Crane Transportation with Crane Transportation with Crane WARNING Failure to Transport in Accordance with Proper Procedures If not properly transported with crane, the transportation unit/cabinet may tip over or fall, which may result in death, serious injury, or equipment damage. The recommended lifting method for standard shipping is the strap and cradle method.
  • Page 42 Preparing for Use 5.7 Transportation with Crane 9. Lift the transportation unit/cabinet using the sling. 10.Ensure that the unit/cabinet is parallel to the ground. Failure to perform this step may cause damage to occur. Figure 5-3 Top to Bottom: Transportation with Crane using H-Shaped Spreader Bar; Transportation with Crane using Single Spreader Bar ①...
  • Page 43 Ensure that the load carrying capacity of the hoisting equipment is adequate for the weight specified in the order specific lifting diagram furnished by Siemens. Death or serious injury to personnel, or damage to the cabinet/unit may result if the load carrying capacity of the equipment is inadequate.

  • Page 44: Figure 5-4 Lifting Views With Typical Block Placements

    Preparing for Use 5.7 Transportation with Crane Figure 5-4 Lifting Views with Typical Block Placements Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 45: Transportation With Fork-Lift

    ● Be sure to center and position the transportation unit/cabinet as close to the front axle of the fork-lift as possible. ● Take into account that fork-lifts require large spaces for safe lifting and turning. Siemens recommends completion of installation site review prior to receipt of equipment to ensure no access restrictions exist which will prevent transport or installation.
  • Page 46 Preparing for Use 5.8 Transportation with Fork-Lift 3. Forks/tines must protrude at the rear of the transport unit/cabinet. 4. Place a wooden stop block between fork lift frame and unit base frame to prevent surface Fork-lift Handling . damage to the unit. Refer to the the figure Note Ensure fork-lift truck can still maintain protrusion of fork tips.

  • Page 47: Transportation With Pipe Rollers

    Preparing for Use 5.9 Transportation with Pipe Rollers Transportation with Pipe Rollers WARNING Improper Drive Foundation Ensure that the ground is stable. If the ground is soft, lay a "trackway" by using rails, bars, or boards. Trackway must not be able to sink causing an un-level surface. Ensure that the foundation for the drive is level and flat.

  • Page 48: Transportation With Roller Dollies

    Preparing for Use 5.10 Transportation with Roller Dollies 5.10 Transportation with Roller Dollies WARNING Improper Drive Foundation Ensure that the ground is stable. If the ground is soft, lay a "trackway" by using rails, bars, or boards. Ensure that the foundation for the drive is level and flat. Any sloping can cause the load to tip or fall over.
  • Page 49 Preparing for Use 5.10 Transportation with Roller Dollies WARNING Improper Use of Dollies When handling the unit/cabinet, check the load plate to verify that the dollies are designed to carry the load. Ignoring guidelines for proper use of dollies may cause death or serious injury to personnel, or cause damage to the cabinet unit.

  • Page 50: Unpacking

    Unpacking Note Comply with All On-Site Requirements Siemens recommends that the operating areas be dry and free of dust. The environment should not contain any electrically conductive gas, vapors, or dust, which could impair operation. Upon receipt of the drives: 1.

  • Page 51: Final Placement

    Note Mounting Information ● Mount the SINAMICS PERFECT HARMONY GH180 drive on a flat surface. The drive mounting surface must satisfy a floor flatness number (Ff) of 38 (min. local, 32) and a floor levelness number (Fl) of 25 (min. local, 20) as per ACI 117-90 Section 4.5.6.1 (as measured in accordance with ASTM E 1155-87).
  • Page 52 Note SINAMICS PERFECT HARMONY GH180 drive system is a customized product. Exact weights for shipping sections can vary. Refer to the System Lifting Instruction Drawings provided with the drive for the estimated weights and center of gravity for your specific system.

  • Page 53: Storage

    ● Equipment cabinets or crates should sit flat on the deck or ground. If equipment elevation or suspension is necessary, adequate support under the entire load is required. ● Siemens recommends equipment is stored in an environmentally controlled warehouse to ensure specified environmental conditions can consistently be met.
  • Page 54 Preparing for Use 5.13 Storage Ambient Conditions for Storage Power Cell Storage Temperature -25 °C to +60 °C (-13 °F to 140 °F) Other climatic conditions in accordance with class Classified as 1K21 and 1Z2 in accordance with IEC 60721-3-1: 2018 Degree of pollution Without conductive or statically charged semi-conductive pollution in accordance with IEC 61800-5-1: 2007...

  • Page 55: Assembly

    Note Mounting Information Mount the SINAMICS PERFECT HARMONY GH180 drive on a flat surface. The drive mounting surface must satisfy a floor flatness number (Ff) of 38 (min. local, 32) and a floor levelness number (Fl) of 25 (min. local, 20) as per ACI 117-90 Section 4.5.6.1 (as measured in accordance with ASTME 1155-87).

  • Page 56: Proper Cabinet Anchoring Methods

    Assembly 6.2 Proper Cabinet Anchoring Methods Proper Cabinet Anchoring Methods Holes for anchor bolts are located on the base mounting channel typically 25.4 mm (1") from front and back edges, and 102 mm (4") from the sides. Refer to supplied drawings for mounting details.

  • Page 57: Electrical Connections

    Electrical Connections General Electrical Standard Work Practice Safety Notes " chapter of Prior to performing any type of work on the equipment, refer to the " this manual. Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 58: Installation External Wiring

    Note Individual conductor breakdown for three-conductor single-core cables The SINAMICS PERFECT HARMONY GH180 drive design is best accommodated for single- conductor single-core medium voltage cables. Note...

  • Page 59: Table 7-1 Drive Torque Specifications (Zinc-Plated Hardware And Electrical Connections Only)

    Electrical Connections 7.2 Installation External Wiring Table 7-1 Drive Torque Specifications (Zinc-Plated Hardware and Electrical Connections Only) Fastener Size Tightening Torque Value English Metric Newton-Meters FT-LB IN-LB (Nm) 2-56** 4-40** 6-32** M3.5 12.0 8-32** 22.0, (15.0)** 10-32 36.0 1/4-20 72.0 1/4-28 72.0 5/16-18...
  • Page 60 Electrical Connections 7.2 Installation External Wiring English Sizes Metric Sizes Newton-Meters FT-LB IN-LB (mm) (Nm) 3/4-10 146.4 1296 333.5 2952 7/8-9 223.7 1980 542.3 4800 1-8 (1.0) 329.5 2916 *CTs that are mounted with 3/8 inch bolts will only be torqued to 100 in-lbs. Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 61: Grounding, Cabling, And Shielding Recommendations

    ● If machine induced bearing currents are of concern, then isolated bearings on the non-drive end of the motor shaft can be implemented ● Siemens recommends using a shaft ground brush on the drive-end of the motor shaft when concerns exist regarding whether the rotating load or the drive could cause harmful bearing currents.
  • Page 62 Electrical Connections 7.3 Grounding, Cabling, and Shielding Recommendations VFD Output Cables The following recommendations apply when the VFD is grounded to the facility ground though a single connection at either the input cabinet or at the output cabinet: ● Ground output cable shield connections only on the VFD end using short lead lengths, preferably shorter than 61 cm (24 in).

  • Page 63: Table 7-3 Control Signal Cabling General Guidelines

    ● Check customer-side wiring for 'ground loops' (should be avoided). ● Do not install cable with MV wiring. Siemens recommends installing the cable in a separate metal conduit. ● Install digital and analog signals in separate metal conduit from each other and from the power wiring.

  • Page 64: Cable Gland Plates Removal And Installation Guidelines

    Electrical Connections 7.4 Cable Gland Plates Removal and Installation Guidelines Cable Gland Plates Removal and Installation Guidelines Cable Gland Plates Removal and Installation Guidelines Removal of gland plates is necessary to complete input and output power cable installation. Gland plates are attached to the drive enclosure and can be removed by unfastening the hardware.

  • Page 65: Terminal Blocks

    Control Section of this manual for specific information about terminal blocks. Refer to the Note Spare Terminal Availability Consult Siemens for customized systems requiring additional terminals. DANGER Electrical Hazard! Standard safety precautions and local codes must be followed during installation of external wiring.

  • Page 66: E-Stops

    Electrical Connections 7.6 E-Stops E-Stops Control Section " for information about E-Stop Refer to the section of this manual entitled " incorporation into the Coordinated Input Protection Scheme. Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 67: Associated Protection Provided By The Customer

    Electrical Connections 7.7 Associated Protection provided by the Customer Associated Protection provided by the Customer To ensure adequate protection for VFDs, the associated protection (that is, the circuit breaker or fused contactor) provided by the customer must fulfill the following requirements: ●...
  • Page 68 Electrical Connections 7.7 Associated Protection provided by the Customer Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 69: Commissioning

    Commissioning Residual Current Device (RCD) Compatibility CAUTION RCD Incompatibility Connecting this device to a power supply protected by a residual-current device can result in damage to property and minor personal injury. This product can produce a DC current in the grounding conductor. When using a Residual Current Device (RCD) in cases where direct or indirect contact can be made, only a Type-B RCD shall be permissible on the line side of this product.

  • Page 70: Cell Reforming

    Power Cell that is outside of the Cell Cabinet enclosure. Please contact the Siemens factory for further information about the Power Cell Reforming. Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 71: Pre-Commissioning Process

    Requirement and prepare the VFD for the commisioning procedure. 2. Ensure the Pre-Commissioning checklist procedure is complete prior to arrival of Qualified Siemens Personnel for commisioning of the VFD. Note The VFD must be commissioned by Qualified Siemens Personnel only. Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...
  • Page 72 Commissioning 8.3 Pre-Commissioning Process Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 73: Operation

    The VFD must be commissioned by Qualified Siemens Personnel only. DANGER Qualified Personnel ONLY Only trained personnel may operate a SINAMICS PERFECT HARMONY GH180. Improperly operating the drive can cause damage to property, serious injury, and possible death. NXGpro Control " (A5E33474566) for detailed information on Refer to the manual entitled "...

  • Page 74: Resetting The Protection Scheme

    "Major failure. Prior to resetting the protection scheme, read the section of this manual titled Drive Faults and Alarms" , and then contact Siemens technical personnel. Resetting the protection scheme 1. In the control section, reset the LFR using SW2 or keyed reset pushbutton. The LFR N.C.

  • Page 75: Maintenance

    Maintenance 10.1 Introduction The SINAMICS PERFECT HARMONY GH180 drive is designed, built, and tested to provide long, trouble-free service. Keeping the drive working reliably, minimizing system down time, and maintaining safety, requires periodic maintenance. Prior to performing any type of maintenance, be sure to read all relevant safety and product Safety information.

  • Page 76: Vfd Power Down And Door Access

    Maintenance 10.2 VFD Power Down and Door Access 10.2 VFD Power Down and Door Access 10.2.1 Mechanical Interlock System The drive can be locked mechanically using a key interlock system. For safety, the drive may be delivered with a key transfer system that interlocks the doors to restrict personnel access. Operation 1.

  • Page 77: Figure 10-1 Dc Bus Voltage Indicator

    Maintenance 10.2 VFD Power Down and Door Access WARNING Discharging Resistors The power cells include discharge resistors to dissipate stored energy after the input voltage is removed. The power cell DC bus voltage decays to less than 50 VDC in less than 10 minutes. Obey all safety precautions to avoid risk of death, serious personal injury, and equipment damage.

  • Page 78: Figure 10-2 Front View Of Vfd Cabinet

    Maintenance 10.2 VFD Power Down and Door Access Figure 10-2 Front View of VFD Cabinet Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 79: Electromagnetic Door Interlock System

    Maintenance 10.2 VFD Power Down and Door Access Opening the Door for the Control Cabinet The control section door on the drive can be opened while the drive is in operation. Note Closing the Circuit Breaker All access keys from the cabinet must be returned to the key transfer unit. Upon returning the access keys, the coded key (K1) will be released for the circuit breaker.

  • Page 80: Preventive Maintenance

    Regularly scheduled inspections are required to evaluate the current status of your equipment. Siemens Customer inspection actions are comprised mainly of visual checks. Refer to the Preventive Maintenance Manual (A5E029443101A) for additional details. Note For complete inspection information, Siemens Customer Service support is required. Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 81: Preventive Maintenance Checklist

    The actual intervals at which maintenance procedures are to be performed depend on ambient environmental and operating conditions for your specific installation. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.

  • Page 82: Touch-Up Paint

    Maintenance 10.4 Touch-Up Paint 10.4 Touch-Up Paint Touch -Up Paint Use touch-up paint, as needed, on any rusty or exposed parts on the cabinet enclosure. Clean surface of any rust prior to painting. Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 83: Cleaning

    10.5 Cleaning 10.5.1 Contact for Cleaning Measures Service and If contamination occurs, contact Siemens customer service. Refer to Appendix Support . 10.5.2 Removing Dust Deposits Dust Deposits Dust deposits inside the cabinet unit must be removed at regular intervals (or at least once a year) by qualified personnel in accordance with the relevant safety regulations.

  • Page 84: Remove And Replace

    WARNING Qualified Personnel Only Due to the modularity of the SINAMICS PERFECT HARMONY GH180 VFD design, the Maintenance and Earthing Procedure does not cover all variations of equipment types or installations. Siemens strongly recommends that only qualified personnel be allowed to perform maintenance on SINAMICS PERFECT HARMONY Systems.
  • Page 85 Note Ordering a grounding harness To order the grounding harness, contact the Siemens Service Center. Note Number of grounding harnesses Depending on the configuration of the drive, use a sufficient number of grounding harnesses.

  • Page 86: Part Replacement

    Part Replacement WARNING Siemens Recommendation of Qualified Personnel Only Siemens strongly recommends that only qualified personnel be allowed to perform maintenance and replacements on SINAMICS PERFECT HARMONY drives. Failure to comply with recommendations: ● will invalidate any warranty claims should the drive not perform as designed or parts become damaged ●...
  • Page 87 Maintenance 10.6 Remove and Replace Figure 10-4 Installed Filter The first photograph shows a filter as installed on the cabinet enclosure. Figure 10-5 Screwdriver Insertion Points Insert a screwdriver into the slots provided (insertion points) at the top of the filter cover. Take care not to scratch the paint.
  • Page 88 Maintenance 10.6 Remove and Replace Figure 10-6 Filter Cover Removal Remove the filter cover by pulling it forward and outward. Figure 10-7 Filter with Cover Removed The image above shows the filter media that is underneath the cover. Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...
  • Page 89 Maintenance 10.6 Remove and Replace Figure 10-8 Filter Removal To remove the filter media, simply pull it away from the frame. Replacing Filter Media ● After replacing the filter media, carefully place and align the filter cover to the filter frame that is attached to the VFD.

  • Page 90: Replacing The Door-Mounted Keypad

    Maintenance 10.6 Remove and Replace 10.6.4 Replacing the Door-Mounted Keypad To replace the door-mounted keypad: 1. Switch off the main circuit breaker. 2. Open the cabinet. 3. Disconnect the power and communications connection and the 9-pin connector from the keypad. 4.
  • Page 91 ● For 40, 70, 100, and 140 A cells, grab the two handles and pull the cell approximately 1/4 of the way out letting the cell slide on the cell rails as shown in the top figure. Using the Siemens cell lifter (A5E42879582), slide the cell completely out of its slot and onto the lifer.
  • Page 92 ● For 200 and 260 A cells, grab the cell by the center handle and pull the cell approximately 1/4 of the way out letting the cell slide on the cell rails. Using the Siemens cell lifter, slide the cell completely out of its slot and onto the lifter (A5E42879583).

  • Page 93: Replacing The Compact Flash Card

    1. Remove the Compact Flash card from the compact flash slot located on the NXGpro digital control rack. 2. Copy the stored data of the old card to the new original Siemens card. 3. Place the new card into the compact flash slot on the DCR.

  • Page 94: Installing Perfect Harmony Power Cells

    1. Be sure to use proper PPE. 2. Using the Siemens cell lifter, line up the power cell with its slot. 3. Push the cell into its slot. Do not lift up on the cell, but instead let it slide in on the power cell mounting rails.
  • Page 95 Maintenance 10.6 Remove and Replace 4. Ensure that the cell chassis mounting edges are sitting inside the edge of the groove rails, and align the cell mounting holes (one on each side), with the corresponding rail receiver Proper alignment of power cell mounting with receiving holes, as shown in the Figure "...
  • Page 96 Maintenance 10.6 Remove and Replace Note Properly Remove and Install 200 A - 260 A Power Cells When removing and/or installing 200 A - 260 A power cells, be sure to use the handle "200 A - 260 A - proper alignment of power cell mounting with provided as shown in figure receiving holes".

  • Page 97: Figure 10-13 Fiber Optic Location

    Maintenance 10.6 Remove and Replace 5. Reinstall the Fiber Optic. Figure 10-13 Fiber Optic Location Note Fiber Optic Connector Location. Refer to the figure entitled 6. Connect the cables to the L1, L2 and L3 input terminals of the power cell by means of bolted connections.

  • Page 98: Figure 10-15 Torque Connections For 40 - 70 A Power Cells

    Maintenance 10.6 Remove and Replace 8. Optional: When bypass option is applicable, the T1 and T2 output bolted connections are made on the bypass contactor. 9. Torque connections and their respective DC bus voltage indicators as shown below: Figure 10-14 40 - 70 A Fiber Optic and DC Bus Indicator Figure 10-15 Torque Connections for 40 - 70 A Power Cells...

  • Page 99: Figure 10-17 Torque Connections For 100 - 140 A Power Cells

    Maintenance 10.6 Remove and Replace Figure 10-17 Torque Connections for 100 - 140 A Power Cells Figure 10-18 200 - 260 A Fiber Optic and DC Bus Indicator Figure 10-19 Torque Connections for 200 - 260 A Power Cells Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 100: Fuse Location

    Maintenance 10.6 Remove and Replace WARNING Siemens strongly recommends that only qualified personnel be allowed to perform maintenance and replacements on SINAMICS PERFECT HARMONY drives. Failure to comply with recommendation: ● will invalidate any warranty claims should the drive not perform as designed or parts become damaged ●...
  • Page 101 FA1C should be from the same vendor). Note Recommended Time Limit for Fuse Replacement As a preventive maintenance measure for drives that experience daily inrush events, Siemens recommends replacing all power fuses that have been in operation for ten years. Note Primary and E-Rated Fuses The core drive does not include primary fuses.

  • Page 102: Printed Circuit Board Replacement Procedure (Nxgpro)

    4. Prior to servicing any printed circuit board (PCB), ensure proper ESD protection is followed. – All circuit boards shipped by Siemens are done so in an ESD protective bag. They must stay inside this bag during transport and storage. They can only be removed after placing the bag on a dissipative ESD workbench surface.
  • Page 103 8. Replace all of the removed connectors, ribbon cables, and wire harnesses. 9. Place the removed PCB into the empty ESD protective bag if the PCB is being returned to Siemens for analysis. Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...
  • Page 104 Maintenance 10.6 Remove and Replace Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 105: Spare Parts

    ● Fiber-Optic connections Non Customer Serviceable Parts All other spare parts are NOT customer serviceable. However, they may be serviced by qualified Siemens personnel. These include, but are not limited to the following: ● Blower(s) ● Bypass Contactor(s) ● Bypass Control Board ●...
  • Page 106 Note Component Replacement Unless notified differently by Siemens, always replace components with the same P/N and revision level. Failure to comply with the above may cause the drive to function in an undesired and unexpected manner.

  • Page 107: Disposal And Recycling

    Disposal and Recycling 12.1 Disposing of Device Components "VFD Power Before dismantling the drive, ensure that it is de-energized. Refer to the chapter Down and Door Access " prior to disposing of and recycling the components as listed in the following paragraph.
  • Page 108 Disposal and Recycling 12.1 Disposing of Device Components Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 109: Service And Support

    Siemens accepts no liability for any damage that occurs because these instructions have not been observed, e.g. if an untrained person carries out a repair or replaces components.
  • Page 110 Service and Support A.1 Field Service Operation https://www.industry.usa.siemens.com/drives/us/en/electric-drives/Pages/electric-drives.aspx ● Technical support is available round the clock 24 hours/365 days a year. ● Your inquiries are delivered directly to the responsible specialist. ● Have all relevant data available and technical support can respond to your inquiry as quickly as possible.

  • Page 111: Technical Data

    Technical Data Storage, Transport and Operation Ambient Conditions Table B-1 General Ambient Conditions Storage Transport Operating CLIMATIC AMBIENT CONDITIONS Ambient temperature +5 °C to +40 °C –25 °C to +60 °C +5 °C to +40 °C (without output current de-rating) +41 °C to +50 °C (with output cur‐...
  • Page 112 Technical Data B.1 Storage, Transport and Operation Ambient Conditions Storage Transport Operating Mechanical active sub‐ 1S10 stances in accordance with in accordance with in accordance with IEC 60721-3-1: 2018 IEC 60721-3-2: 2018 IEC 60721-3-3: 2002 with the addition of sand content of 0.01 mg/m However, conductive dust not permitted...

  • Page 113: Power Cell Specifications Table

    Technical Data B.2 Power Cell Specifications Table Power Cell Specifications Table Cell Type Output Cur‐ No Overload 40 A 70 A 105 A 140 A 210 A 280 A rent Rating 110% Overload 40 A 70 A 100 A 140 A 200 A 260 A (lo)

  • Page 114: 21/24-Cell Specifications

    Technical Data B.3 21/24-Cell Specifications 21/24-Cell Specifications Cells in Drive Output Voltage KVA Range Power Cell Types (without Reduncancy) Available L-L (with O-M) 21, 24 10 kV/11 kV 250 - 5250 40, 70, 100, 140, 200, 260 Parameters Ratings Input Line Voltage 3.3 - 13.8 kV;...

  • Page 115: 15-Cell Specifications

    Technical Data B.4 15-Cell Specifications 15-Cell Specifications Cells in Drive Output Voltage KVA Range Power Cell Types (without Reduncancy) Available L-L (with O-M) 6 kV/6.3 kV/6.6 kV 200 - 3250 40, 70, 100, 140, 200, 260 Parameters Ratings Input Line Voltage 3.3 - 13.8 kV 3 phases;...
  • Page 116 Technical Data B.4 15-Cell Specifications Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 117: Quality

    Quality CE Marking and Directives for SINAMICS PERFECT HARMONY GH180 Products The CE marking identifies products that are in compliance with the appropriate EU directives. The CE marking is not a seal of quality. It was created to guarantee end users safe products in the free flow of goods within the European Economic Community (EEC) and the European Community (EC).

  • Page 118: Ce Marking

    Quality C.2 CE Marking CE Marking Applying the CE marking confers the presumption of conformity to the EU directive(s). The CE marking is required for all products which fall in the scope of a European Directive (which foresees the CE marking for those products) which are placed on the market in the European Economic Area.

  • Page 119: Ce Marking On Power Drive Systems (Pds)

    Siemens SINAMICS PERFECT HARMONY GH180 designs always include the Basic Drive Module (BDM) that includes a SINAMICS PERFECT HARMONY transformer, converter/ inverter (power cell) section, and control section. Depending on the Siemens AG PD LD scope of supply, SINAMICS PERFECT HARMONY GH180 Complete Drive Module (CDM) may...

  • Page 120: Figure C-3 Drive System Schematic (Reference: Iec Std 61800-5-1-2007) Drive System Schematic

    Power Drive System , the installation, parts of the installation, the motor, As referenced in figure or any machinery, including gearboxes and the driven equipment, are outside of the scope of Siemens LD's responsibility. Figure C-3 Drive System Schematic (Reference: IEC Std 61800-5-1-2007) Drive System Schematic...

  • Page 121: List Of Abbreviations

    List of abbreviations Abbreviations This appendix contains a list of symbols and abbreviations commonly used throughout this manual group. Table D-1 Commonly Used Abbreviations Abbreviation Meaning • Boolean AND function Addition or Boolean OR function ∑ Summation µ Microsecond Amp, Ampere Alternating Current accel Acceleration...
  • Page 122 List of abbreviations D.1 Abbreviations Abbreviation Meaning Decibel Direct Current Digital Control Rack Distributed Control System decel Deceleration deg, ° Degrees Division Demand Error Extra Low Voltage Electromagnetic Compatibility Electromotive Force Electromagnetic Interference Encoder Power Supply Electrostatic Discharge Electrical Submersible Pump ESTOP, e-stop Emergency Stop fb, fdbk...
  • Page 123 List of abbreviations D.1 Abbreviations Abbreviation Meaning Input Protection 1,000 (e.g., Kohm) KiloHertz Kilo Volts One Thousand Volt Amps Kilowatt Inductor Local Area Network Pounds (weight) Liquid Crystal Display Load Light-emitting Diode Latch Fault Relay LOTO Lock-Out-Tag-Out Limit Loss Of Signal Liters Per Second Milliamperes Magnetizing...
  • Page 124 List of abbreviations D.1 Abbreviations Abbreviation Meaning Proportional Integral Derivative Programmable Logic Controller Phase Locked Loop Potentiometer Peak-to-peak Parts per Million Pulses per Revolution Power Quality Meter ProToPS Process Tolerant Protection Strategy PSDBP Power Spectral Density Break Point Pounds Per Square Inch Point Potential Transformer Pulse Width Modulation...
  • Page 125 List of abbreviations D.1 Abbreviations Abbreviation Meaning Test Point trq, τ Torque Transmit (RS232 Communications) Uninterruptable Power Supply Voltage, Volts Volt-Amperes Volts AC Variable Volts DC Velocity (speed) Variable Frequency Drive V/Hz Volts per Hertz vlts Voltage(s), Volts Width, Watts WAGO Expansion I/O System (brand name) xfmr, xformer...
  • Page 126 List of abbreviations D.1 Abbreviations Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 127: Glossary

    Glossary AND is a logical Boolean function whose output is true if all of the inputs are true in SOP notation, AND is represented as "∗" (e.g., C=A∗B), although sometimes it may be omitted between operands with the AND operation being implied (e.g., C=AB). ASCII ASCII is an acronym for American Standard Code for Information Interchange, a set of 8-bit computer codes used for the representation of text.
  • Page 128 Glossary Refer to the glossary term SOP. Comparator A comparator is a device that compares 2 quantities and determines their equality. The comparator submenus allow the programmer to specify two variables to be compared. The results of the custom comparison operations can be used in the system program. Configuration Update see Tool Suite definition.
  • Page 129 Glossary between the two devices. The use of a PC for downloading requires special serial communications software to be available on the PC, which may link to the drive via RS232 or through the Host Simulator via an ethernet connection. DRCTRY Directory file for system tokens and flags used in the compilation of system programs.
  • Page 130 Glossary Flash Card Non-volatile memory storage device for the control. It stores the drive program, system program, logs, parameters, and other related drive files. FPGA Field Programmable Gate Array. An FPGA is an integrated circuit that contains thousands of logic gates. Function A function is one of four components found in the menu system.
  • Page 131 Glossary I/O is an acronym for input/output. I/O refers to any and all inputs and outputs connected to a computer system. Both inputs and outputs can be classified as analog (e.g., input power, drive output, meter outputs, etc.) or digital (e.g., contact closures or switch inputs, relay outputs, etc.).
  • Page 132 Glossary Loss of signal feature The loss of signal feature is a control scheme that gives the operator the ability to select one of three possible actions in the event that the signal from an external sensor, configured to specify the speed demand, is lost. Under this condition, the operator may program the drive (through the system program) to (1) revert to a fixed, pre-programmed speed, (2) maintain the current speed, or (3) perform a controlled (ramped) stop of the drive.
  • Page 133 Glossary OLTM An acronym for Open Loop Test Mode, one of the control modes of the drive. OLVC An acronym for Open Loop Vector Control, also known as Encoderless Vector Control. OLVC is a flux vector control that is one of the control modes of the drive. The drive computes the rotational speed of the rotor and uses it for speed feedback.
  • Page 134 Glossary Qualified user A qualified user is a properly trained individual who is familiar with the construction and operation of the equipment and the hazards involved. RAM is an acronym for Random Access Memory, a temporary storage area for drive information.
  • Page 135 (2) SOP, when used as a filename extension, refers to System Operating Program. SOP Utilities The program within the Siemens Tool suite used for converting between text and machine loadable code. It can also be used for uploading and downloading files over the RS232 connection.
  • Page 136 Siemens ToolSuite. Tool Suite Is the suite of programs developed by Siemens that allows easier access to the drive for programming and monitoring. It is comprised of the following components: ● Tool Suite Launcher - also referred to as Tool Suite; used for coordinating other tools.
  • Page 137 Glossary Is an acronym for Volts per Hertz control, one of the control modes in the drive. This mode is intended for multiple motors connected in parallel. Therefore, it disables spinning load and fast bypass. This is essentially open-loop vector control with de-tuned (smaller bandwidth obtained by reducing the gain) current regulators.
  • Page 138 Glossary Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...

  • Page 139: Index

    Index abbreviations, 119 Electrostatic discharge, 15 Access plate, 56 Electrostatic Protective Measures, 16 air transport, 30 EMC-compliant installation, 11 Anchoring Cabinets, 54 ESD guidelines, 15 Arcing, 14 EU directives, 115, 116 Asynchronous motors, 11 Auxiliary power supply, 11 final placement, 49 Five safety rules, 12 basic drive module, 118 foundation, 45...
  • Page 140 Index functions, 21 multi-language, 22 Secondary Circuit Fault Coordinated Input Protection Scheme, 19 lift capacity located on the longest side of the Selector Switch transportation unit, Off-Hand-Auto Selector, 23 lifting, 32 Shielding, 11 lifting and installing the cabinet, 27 shipping split, 27 Lock-out / Tag-out procedure, 13 shock and vibration, 31 Low Voltage Directive, 115...
  • Page 141 Index Variable-Speed Drives, 11 warranty coverage, 31 water transport, 29 Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...
  • Page 142 Index Air Cooled 6SR5 Operating Instructions, 07/2018, A5E42736645A_AB...
  • Page 144 For more information www.siemens.com/drives Siemens AG PD LD Postfach 48 48 90026 NÜRNBERG Germany...

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