Valves And Cylinder Head Components; Valves And Cylinder Head Removal And Installation - Suzuki Grand Vitara Service Manual

Valves and Cylinder Head Components

1. Cylinder block
2. Cylinder head
3. Cylinder head gasket
: Identification number provided on gasket comes
to crankshaft pully side, facing up.
4. Intake valve
5. Exhaust valve
6. Valve spring seat
Valves and Cylinder Head Removal and
Installation
Removal
1) Remove engine assembly from vehicle referring to
"Engine Assembly Removal and Installation: For J20
Engine".
2) Remove oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation: For J20 Engine in
Section 1E".
3) Remove cylinder head cover referring to "Cylinder
Head Cover Removal and Installation: For J20
Engine".
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7. Valve stem seal
8. Valve spring
9. Valve spring retainer
10. Valve cotter
11. Valve guide
12. Cylinder head bolt (M10)
4) Remove timing chain cover. Refer to "Timing Chain
Cover Removal and Installation: For J20 Engine" for
removal.
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5) Remove 2nd timing chain and 1st timing chain. Refer
to "2nd Timing Chain and Chain Tensioner Removal
and Installation: For J20 Engine" and "1st Timing
Chain and Chain Tensioner Removal and
Installation: For J20 Engine" for removal.
6) Remove camshafts, tappets and shims. Refer to
"Camshafts, Tappet and Shim Removal and
Installation: For J20 Engine" for removal.
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Engine Mechanical: For J20 Engine 1D-99
13. Cylinder head bolt (M6)
: Be sure to tighten cylinder head bolt (M8) after securing
cylinder head bolt (M10).
14. Knock pin
: Tighten 52 N⋅m (5.2 kgf-m, 38.0 lb-ft), 82 N⋅m (8.2 kgf-m, 59.5
lb-ft), 0 N⋅m (0 kgf-m, 0 lb-ft), 52 N⋅m (5.2 kgf-m, 38.0 lb-ft)
and 103 N⋅m (10.3 kgf-m, 74.5 lb-ft) by the specified
procedure.
: 11 N⋅m (1.1 kgf-m, 8.0 lb-ft)
: Do not reuse.
: Apply engine oil to sliding surface of each part.
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