Suzuki Grand Vitara Service Manual page 359

Replacement of Shim
1) Close the valve whose shim (2) is to be replaced by
turning crankshaft, then turn tappet (3) till its cut
section (1) faces inside as shown in the figure.
2) Lift down the valve by turning crankshaft to 360°.
3) Hold tappet at that position using special tool as
follows.
a) Remove its housing bolts.
b) Check housing No. and select special tool
corresponding to housing No., referring to
"Special tool selection table".
Special tool selection table
No. on camshaft
housing
I2, I3, I4, I5
E2, E3, E4, E5
A: I: Intake side or E: Exhaust side
B: Position from timing chain side
C: Pointing to timing chain side
www.CarGarage.ir
I2RH0B140006-01
Embossed mark on
special tool
IN
EX
I5JB0A142066-01
www.CarGarage.ir
Engine Mechanical: For J20 Engine 1D-73
c) Hold down the tappet so as not to contact the
shim by installing special tool on camshaft
housing with housing bolt (1) tighten housing
bolts to specified torque.
Special tool
(A): 09916–66510
Tightening torque
Camshaft housing bolts (a): 11 N⋅m (1.1 kgf-
m, 8.0 lb-ft) for tightening of special tool
4) Turn camshaft by approximately 90° clockwise and
remove shim (3).
WARNING
!
Never put in the hand between camshaft and
tappet.
1. Special tool
I3RM0A140005-01
I2RH0B140013-01
2. Magnet